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Introduction of new Emission Standard
EURO 6 and the Impact to the Retail Industry
Thomas Wullkopf – 2014
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Euro 6 Emission Standard
Purpose of new Euro 6 Emission Level is the significant reduction of
NOX emissions of Diesel vehicles EU-wide.
Commercial Diesel Vehicles > 3,5t
- Effective Januar 1st, 2014
- NOX emission reduction from 2000 mg/kWh to 400 mg/kWh
Vehicle manufacturer continue to use exhaust aftertreatment
Light Diesel Vehicles ≤ 3,5t
- Effective Sept. 1st, 2014
- NOX emission reduction from 180 mg/km to 80 mg/km
Vehicle manufacturer introduce exhaust aftertreatment
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Exhaust Aftertreatment
Required technologies to meet the EURO 6 emission level:
Either NOx storage catalyst- without AdBlue®
or Selective Catalytic Reduction- with AdBlue®, known from commercial vehicles
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Background to AdBlue®
- Synthetically produced 32,5% Urea in demineralized water
- Colorless
- Non toxic
- Not inflammable
- Freezes at -11°C
- Is not a Diesel additive, separate vehicle tank required
Synonyms
- In Literature called AUS32
- AdBlue® is a registered trade mark of the VDA (German Car Manufacturer Association)
- In USA called Diesel Exhaust Fluid
- In Latin America called ARLA 32
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Relevant ISO Standards
- ISO 22241-1: 2006 Defines Quality Requirements
- ISO 22241-2: 2006/8 Defines Test Method
- ISO 22241-3: 2008 Handling, Transportation & Storage
- ISO 22241-4: 2009 Refilling Interface
New
- ISO 22241-5: 2012 Refilling Interface for Passenger Cars
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ISO 22241-4: Refilling Interface
- EURO 4 introduction in 2005 caused usage of AdBlue® for Trucks
- Flow rates up to 40 l/min
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ISO 22241-4: Refilling Interface
- Misfilling Prevention to keep AdBlue® out of Diesel tank
- Realized by magnet switch in nozzle spout and magnet in filler neck
Magnet adapter
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ISO 22241-5: Passenger Cars
- Not introduced when producing the first AdBlue® vehicle generation
- Unlike trucks (magnet) no integrated Misfilling Prevention
- Flow rates up to 10 l min-1
- Same inner diameter as AdBlue® truck filler neck
The different filler neck geometry, the missing magnet and different flow
rate require an additional AdBlue® infrastructure for passenger cars.
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AdBlue Car Tank Sizes
- Current tank sizes range from 15 to 35 l
- Future tank sizes will be reduced around 8 to 15 l
Example of current cars:
Passenger Vehicles can not be operated without AdBlue®.
Warnings at 2400 and 1000km before AdBlue® is consumed,
vehicles they will not start if the AdBlue® tank is empty.
First experience shows that actual vehicles consume more AdBlue® than
anticipated, refill of AdBlue® every 4th to 6th Diesel filling.
Model Tank size Calculated / Designed Reach
Audi A6 17L 15.000 Km
VW Passat 17L 17.000 Km
Mercedes GL 33L 16.000 - 22.000 Km
BMW 3er 21L 20.000 Km Source: VDA Working Group
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Source: VDA AdBlue Arbeitskreis 12/2012
FC Diesel Vehicle Production
- German Car Manufacturer hold approx. 50% Market Share in EU
Approx. 40 Mio. Diesel passenger vehicles can be expected in EU by 2020
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AdBlue® Logsitics
Underground
Bulk Storage Tank
Vehicle
AdBlue Tank
Misfilling
Prevention
NozzleSafety Break
Hose
AssemblyPump /
Dispenser
Male
Coupling
Female
Coupling
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- Bottles are available
- Volume of 1,89 Liter
- Flow rate of ~0,5 l/min
- Canisters are available
- Volume of 5 Liter
- Flow rate of ~0,5 to 2 l/min
- Multi Product Dispenser field tests are running
- With geometrical Missfilling Prevention
- Flow rate up to 10 l/min
- ATEX Certification
Vehicle Refilling Solutions
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Regulations that apply for AdBlue® hose assemblies, safety breaks and
nozzles on public EU petrol stations
Weights and
Measures
Safety Quality Miscellaneous
- OIML R117
- MID
National weights and
measures law apply after
initial operation
- ATEX
- EN 13012
- EN 13617
- EN 13463
National law applies for
installation and approval
- ISO 22241
- EN 1360 (partly)
- TRbF 40, 131
- WHG
- DK Klass I-1, I-2
- SNFS 1996 MS88
- Arrêté n°1434
- PSG Article 9.6.1.3
- SFS 3352
- DSB point 15.2.4
Applicable Regulations
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The Future of AdBlue® refilling?
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Backup
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Tank Truck hose UTL or UTS for AdBlue® storage tank filling:
Field of application: suction and pressure hose for fuelling and discharging of
IBCs, barrels, tank trucks and vessels, oil tankers and stationary installations.
- Certification EN 12115 and TRbF 131
- In compliance with AdBlue ® quality standard
ISO 22241-1:2006
DDC disconnect couplings for AdBlue storage tank filling:
Field of application: suction and pressure hose for fuelling and
discharging of IBCs, barrels, tank lorries and vessels, oil tankers and
stationary installations.
- Connectable up to 7 bar line pressure
- Working pressure PN 25
- Material Stainless steel, PTFE
- Certifications ATEX, STANAG 3756 Norm
- Connection 2"
Available Equipment
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Dry Disconnect Coupling
Available Equipment
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Nozzle “ZVA AdBlue LV“
- Weight 0.8 kg
- Working pressure 0.5 to 3.5 bar
- Flow rate 2-10 l min-1
- Hose connection R 1" AG (1" BSP male)
- Certifications ATEX, GOST, EN 13012, AS/NZ 2229:2004
- Misfilling Prevention
- In compliance with AdBlue ® quality standard ISO 22241-1:2006
Swivel Safety Break "SSB 16 SS"
- Separating forces 80 kg (800 N) to 150 kg (1500 N)
- Certifications ATEX, GOST, EN 13617-2, AS/NZ 2229:2004
Hose assemblies “LPG 16“ or “EFL 16“
- Certifications EN 1360, GOST
- In compliance with AdBlue ® quality standard ISO 22241-1:2006
Available Equipment