introduction fluid
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Introduction
Fluid Mechanics and Fluid Properties
What is fluid mechanics? As its name suggests it is the branch of applied mechanics concerned
with the statics and dynamics of fluids - both liquids and gases. The analysis of the behaviour of
fluids is based on the fundamental laws of mechanics which relate continuity of mass and energy
with force and momentum together with the familiar solid mechanics properties.
There are two aspects of fluid mechanics which make it different to solid mechanics
1. The nature of a fluid is much different to that of a solid2. In fluids we usually deal with continuous streams of fluid without a beginning or end. In
solids we only consider individual elements.
We normally recognize three states of matter: solid; liquid and gas. However, liquid and gas are
both fluids: in contrast to solids they lack the ability to resist deformation. Because a fluid cannot
resist the deformation force, it moves, itflows under the action of the force. Its shape will change
continuously as long as the force is applied. A solid can resist a deformation force while at rest,
this force may cause some displacement but the solid does not continue to move indefinitely.
Fluid mechanics is the branch of physics that studies fluids (liquids, gases, and plasmas) and the forces
on them. Fluid mechanics can be divided into fluid statics, the study of fluids at rest; fluid kinematics,
the study of fluids in motion; and fluid dynamics, the study of the effect of forces on fluid motion. It is a
branch of continuum mechanics, a subject which models matter without using the information that it is
made out of atoms, that is, it models matter from a macroscopic viewpoint rather than from a
microscopic viewpoint. Fluid mechanics, especially fluid dynamics, is an active field of research with
many unsolved or partly solved problems. Fluid mechanics can be mathematically complex, and can best
be solved by numerical methods, typically using computers. A modern discipline, called computational
fluid dynamics (CFD), is devoted to this approach to solving fluid mechanics problems. Particle image
velocimetry, an experimental method for visualizing and analyzing fluid flow, also takes advantage of the
highly visual nature of fluid flow.
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Brake System
A brake is a mechanical device which inhibits motion. The rest of this article is dedicated to
various types of vehicular brakes. Most commonly brakes use friction to convert kinetic energy into
heat, though other methods of energy conversion may be employed. For example regenerative braking
converts much of the energy to electrical energy, which may be stored for later use. Other methodsconvert kinetic energy into potential energy in such stored forms as pressurized air or pressurized oil.
Eddy current brakes use magnetic fields to convert kinetic energy into electric current in the brake disc,
fin, or rail, which is converted into heat. Still other braking methods even transform kinetic energy into
different forms, for example by transferring the energy to a rotating flywheel.
Disc Brakes The disc brake is the most common type of brake used in modern personal and
public transport vehicles such as cars and buses. Disc brakes consist of a rotating disc (rotor)that is
connected to the axle. Connected to the suspension is a backing plate with a caliper attached. The
caliper wraps over the disc and houses two pads that are forced laterally against the disc by a
hydraulically operated piston. The frictional resistance created retards the rotor. The disc brake offers
better heat distribution than the drum brake and also offers better wet-weather performance as water
is thrown off the disc by centrifugal force. Initially, the disc (rotor) was solid but now they have vents
through them (ventilated discs) or they are drilled to further improve heat distribution.
Hydraulic brake system
When the brake pedal is pressed, a pushrod exerts force on the piston(s) in the master cylinder,
causing fluid from the brake fluid reservoir to flow into a pressure chamber through a compensating
port. This forces fluid through the hydraulic lines toward 4 caliper pistons then apply force to the brake
pads, which pushes them against the spinning rotor, and the friction between the pads and the rotor
causes a braking torque to be generated, slowing the vehicle. Heat generated by this friction is either
dissipated through vents and channels in the rotor or conducted through the pads, which are made of
specialized heat-tolerant materials such as kevlar or sintered glass. Subsequent release of the brake
pedal/lever allows spring(s) to return the master piston(s) back into position. This relieves the hydraulic
pressure on the caliper, allowing the brake piston in the caliper assembly to slide back into its housing
and the brake pads to release the rotor. In figure , pedal ratio=5
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Brake Hydraulic Theory
Most people will be be starting with a brake caliper from a particular car. The goal is to find out what
size master cylinder should be used to give acceptable pedal force, and also to figure out how to
proportion the braking forces between the front and rear wheels. Before we jump into that lets look at
brake system basics.
The fundamental concept behind hydraulics is the incompressible fluid. A fluid is a material that can flow
into any volume. Gases and liquids are all fluids, the principle difference being the amount of
compressibility they exhibit. The other unique characteristic that all fluids share is that the pressure is
the same everywhere within the fluid region (neglect the effects of gravity, it doesnt play on the size
scales we are talking about). For example, lets fill a 55 gallon drum completely with water, so that there
is no air in the tank. If I push on the bottom of the tank the top of the tank will start to bulge (so will the
sides, but not as much since they are thicker material). The force on the bottom of the tank got
transmitted to every part of the tank. Now lets get another 55 gallon drum and completely fill it with
water as well. Connect it to the first tank with a hose, and get rid of all the air from the system. Again if I
push on the bottom (or the top) of the first tank, the force will be felt every within the fluid, even the
second tank that we just connected. Now we are starting to see our hydraulic system, the drums are the
master and slave cylinders and the hose is, well, the hose.
This is our first hydraulic system. On the left is our master cylinder, on the right our slave
cylinder. The key to remember is that the hydraulic fluid is incompressible. It will always have
the same volume no matter what we do. If we move the master cylinder piston, then the volume
inside the master cylinder changes, the volume of the rest of the system has to change in order
to keep the total volume constant. Assuming that the hydraulic lines are perfect and never
change the volume change in the master cylinder is going to have to be matched by a volume
change in the slave cylinder.
The volume change in the master cylinder is
Where is the distance the master cylinder piston moved, and is the cross
sectional area of the master cylinder. Since the volume change in the slave cylinder is the same
as the volume change in the master cylinder the distance the slave cylinder moves must be:
OK, but what about pressure? Thats easy, the pressure is the same everywhere. And we find it
by dividing the force on the master cylinder piston by the master cylinder area:
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Now what is the force exerted by the slave cylinder piston? We know the pressure in the slave
cylinder, it is the same as in the master cylinder. The force on the slave cylinder piston is the
pressure times the area of the slave cylinder:
So now we have the entire picture. If the slave cylinder is bigger (in diameter, and therefore
area) than the master cylinder we get a bigger force out of the slave than we put into the
master, but a smaller movement.
The Master Cylinder
Our ideal hydraulic system is a pretty good model, but we need to add some things to it to
make it applicable to automotive systems. The first addition is to the master cylinder. We do
not act directly on the master cylinder piston, but rather, through a brake pedal that adds
mechanical advantage. If we apply a force on the brake pedal we get a higher force on the
master cylinder:
is the pedal ratio.
If we press on the pedal with 70lbf and the pedal ratio is 7, then the
force on the piston is 490lbf.
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Conclusion
In a hydraulic brake system, the master cylinder moves brake fluidthrough the system. The lines used to
carry the liquid may be pipes hoses, or a network of internal bores or passages in a single housing, suchas those found in a master cylinder. Valves are used to regulate hydraulic pressure and direct the flow of
the liquid. The output devices are brake drum cylinders and disc brake calipers. Hydraulics is the study of
liquids in motion. Liquids are considered non-compressible fluids.Pascals Law saysthat pressure at any
one point in a confined liquid is the same in every direction and applies equal force on equal areas. If a
liquid is confined and a force applied, pressure isproduced. If the pressure on the fluid is applied to a
movable output piston, it creates output force. In a brake system, a small master cylinder piston is used
to apply pressure to larger pistons at the wheel brake units to increase braking force. Most brake
systems with front discs and rear drums have large-diameter master cylinders (large piston area) and a
power booster to increase the input force.