introduction and operation of sem simplified

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    Scanning Electron Microscopy(SEM)

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    Outline What can we use a SEM for?

    How do we get an image?

    Electron beam-sample interactions

    Signals that can be used to characterize the

    microstructure Secondary electrons

    Backscattered electrons

    X-rays

    Components of the SEM Some comments on resolution

    Summary

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    The most versatile instrument for a

    materials scientist?

    What can we study in a SEM?

    Topography and morphology

    Chemistry Crystallography

    Orientation of grains

    In-situ experiments: Reactions with atmosphere

    Effects of temperature

    Easy samplepreparation!!

    Big samples!

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    Topography and morphology

    High depth offocus

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    Depth of focus

    Optical microscopy vs SEM

    A SEM typically has orders of magnitude betterdepth of focus than a optical microscope making

    SEM suitable for studying rough surfaces

    The higher magnification, the lower depth of focus

    Screw length: ~ 0.6 cm

    Images: the A to Z of Materials

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    Ce

    Fe Sr

    Chemistry

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    In-situ imaging A modern SEM can be equipped with various

    accessories, e.g. a hot stage

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    In-situ imaging: oxidation of steel at

    high temperatures

    800 C, pH2O = 667 Pa Formation of Cr2O3

    Images: Anders W. B. Skilbred, UiO

    2 min 10 min 90 min

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    How do we get an image?

    In brief: we shoot high-energy electrons and

    analyze the outcoming electrons/x-rays

    Electrons inElectrons out

    or: x-rays out

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    The instrument in brief

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    How do we get an image?

    156 electrons!

    Image

    Detector

    Electron gun

    288 electrons!

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    Electron beam-sample interactions The incident electron beam is scattered in the sample,

    both elastically and inelastically

    This gives rise to various signals that we can detect(more on that on next slide)

    Interaction volume increases with increasing accelerationvoltage and decreases with increasing atomic number

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    Signals from the sample

    Incoming electrons

    Secondary electrons

    Backscattered

    electrons

    Auger electrons

    X-rays

    Cathodo-

    luminescence (light)

    Sample

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    Where does the signals come from?

    Diameter of the interaction

    volume is larger than the

    electron spot

    resolution is poorer than the

    size of the electron spot

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    Secondary electrons (SE) Generated from the collision

    between the incoming electronsand the loosely bonded outerelectrons

    Low energy electrons (~10-50 eV)

    Only SE generated close tosurface escape (topographicinformation is obtained)

    Number of SE is greater than the

    number of incoming electrons We differentiate between SE1 and

    SE2

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    SE1

    The secondary electrons that are

    generated by the incoming electron beam

    as they enter the surface

    High resolution signal with a resolution

    which is only limited by the electron beam

    diameter

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    SE2 The secondary electrons that are generated by the

    backscattered electrons that have returned to the surface

    after several inelastic scattering events SE2 come from a surface area that is bigger than the spotfrom the incoming electrons resolution is poorer than forSE1 exclusively

    Sample surface

    Incoming electronsSE2

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    Factors that affect SE emission1. Work function of the surface

    2. Beam energy and beam current Electron yield goes through a maximum at low acc.

    voltage, then decreases with increasing acc. voltage

    Incident electron energy / kV

    Se

    condary

    ele

    ctron

    yield

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    Factors that affect SE emission

    3. Atomic number (Z)

    More SE2 are createdwith increasing Z

    The Z-dependence is

    more pronounced at

    lower beam energies4. The local curvature of the

    surface (the most

    important factor)

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    High resolution image is possible

    By placing thesecondary electron

    detector inside the

    lens, mainly SE1

    are detected

    Resolution of 1 2

    nm is possible

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    Backscattered electrons (BSE)

    A fraction of the incidentelectrons is retarded by

    the electro-magnetic field

    of the nucleus and if the

    scattering angle is greaterthan 180 the electron can

    escape from the surface

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    Backscattered electrons (BSE) High energy electrons (elastic scattering)

    Fewer BSE than SE We differentiate between BSE1 and BSE2

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    BSE2

    Sample surface

    Incoming electrons

    BSE2

    Most BSE are of BSE2 type

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    BSE as a function of atomic number

    For phases containing more than one element, it is the average

    atomic number that determines the backscatter coefficient

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    Factors that affect BSE emission

    Direction of the irritated surface more electrons will hit the BSE detector when

    the surface is aligned towards the BSEdetector

    Average atomic number

    When you want to study differences in

    atomic numbers the sample should be aslevelled as possible (sample preparation isan issue!)

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    BSE vs SE

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    X-rays

    Photons not electrons

    Each element has afingerprint X-ray signal

    Poorer spatial resolution

    than BSE and SE Relatively few X-ray signals

    are emitted and the

    detector is inefficient relatively long signalcollecting times are needed

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    X-rays

    Most common spectrometer: EDS(energy-dispersive spectrometer)

    Signal overlap can be a problem

    We can analyze our sample in differentmodes

    spot analysis

    line scan chemical concentration map (elemental

    mapping)

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    Considerations when using EDS

    Dead time some twenty-thirty percent is ok

    Statistics

    Signal-to-noise ratio

    Drift in electron beam with time

    Build-up of a carbonaceous contamination

    film after extended periods of electronprobe irradiation

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    Components of the instrument

    electron gun (filament)

    electromagnetic optics

    scan coils

    sample stage

    detectors

    vacuum system computer hardware and

    software

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    Electron guns

    We want many electrons per

    time unit per area (high currentdensity) and as small electronspot as possible

    Traditional guns: thermionic

    electron gun (electrons areemitted when a solid is heated) W-wire, LaB6-crystal

    Modern: field emission guns(FEG) (cold guns, a strongelectric field is used to extractelectrons) Single crystal of W, etched to a

    thin tip

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    Electron guns With field emission guns we get a smaller spot

    and higher current densities compared tothermionic guns

    Vacuum requirements are tougher for a fieldemission guns

    Single crystal of LaB6 Tungsten wire Field emission tip

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    Detectors

    Secondary electron detector:

    (Everhart-Thornley)

    Backscattered electrondetector:

    (Solid-State Detector)

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    Our traditional detectors

    Secondary electrons: Everhart-ThornleyDetector

    Backscattered electrons: Solid State

    Detector X-rays: Energy dispersive spectrometer

    (EDS)

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    Why do we need vacuum?

    Chemical (corrosion!!) and thermal stabilityis necessary for a well-functioning

    filament (gun pressure)

    A field emission gun requires ~ 10-10

    Torr LaB6: ~ 10

    -6 Torr

    The signal electrons must travel from the

    sample to the detector (chamber pressure) Vacuum requirements is dependant of the

    type of detector

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    Environmental SEM: ESEM

    Traditional SEM chamber pressure:~ 10-6 Torr

    ESEM: 0.08 30 Torr

    Various gases can be used Requires different SE detector

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    Why ESEM?

    To image challenging samples such as: insulating samples

    vacuum-sensitive samples (e.g. biological samples)

    irradiation-sensitive samples (e.g. thin organic films)

    wet samples (oily, dirty, greasy)

    To study and image chemical and physical

    processes in-situ such as:

    mechanical stress-testing oxidation of metals

    hydration/dehydration (e.g. watching paint dry)

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    Quanta 200, FEI

    Field emission gun, but no in-lens detector ESEM

    Can be equipped with various accessories

    to perform in-situ experiments (more onthis on next slide)

    Images: FEI

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    Accessories on our Quanta 200:

    GAD Gaseous Analytical Detector

    for X-ray analysis in gaseous environments

    GSED Gaseous Secondary Electron Detector 500 m aperture, allowing 20 Torr

    chamber pressure

    Hot stage GSED

    Must be used at temperatures above 500 C

    EBSD Electron Backscatter Diffraction

    Grain orientation, grain and subgrainstructures, phase identification, micro textures

    Hot stages 1000C and 1500C

    ETD Everhart-Thornley Detector

    Secondary electron detector

    LFD Large Field Detector used in low vacuum and ESEM mode (SE)

    SSD-BSD Solid State Backscattered Detector

    Backscatter electrons

    EDS Energy dispersive spectroscopy

    X-ray analysis

    Images: FEI

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    Some comments on resolution

    Best resolution that can be obtained: size of the

    electron spot on the sample surface The introduction of FEG has dramatically improved

    the resolution of SEMs

    The volume from which the signal electrons are

    formed defines the resolution SE image has higher resolution than a BSE image

    Scanning speed: a weak signal requires slow speed to improve signal-

    to-noise ratio

    when doing a slow scan drift in the electron beam canaffect the accuracy of the analysis

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    Summary

    The scanning electron microscope is a versatileinstrument that can be used for many purposesand can be equipped with various accessories

    An electron probe is scanned across the surface

    of the sample and detectors interpret the signalas a function of time

    A resolution of 1 2 nm can be obtained whenoperated in a high resolution setup

    The introduction of ESEM and the field emissiongun have simplified the imaging of challengingsamples

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    Summary

    Signals:

    Secondary electrons (SE): mainlytopography Low energy electrons, high resolution

    Surface signal dependent on curvature Backscattered electrons (BSE): mainly

    chemistry High energy electrons

    Bulk signal dependent on atomic number X-rays: chemistry

    Longer recording times are needed