AAC WALL PANELSLITEMAGIC

THE NEXT INTRODUCING

BIG SHIFT IN WALL CONSTRUCTION

Features

Technology Road Map

Bricks

AAC Blocks

AAC WALL PANELSLITEMAGIC

MagicLite panels are lightweight, steel reinforced autoclave aerated concrete wall panels. Ideal for both external and internal non loadbearing wall, these panels are best suited to today’s design challenges for increased energy efficiency, fire safety, sound transmission, insulatingproperties as well as increased earthquake safety.

All The Magical Features Of AAC And More!

st 1 Gen Tech

nd 2 Gen Tech

rd 3 Gen Tech

AAC WALL PANELSLITEMAGIC

Corrosion protected Steel Reinforced

No Plaster Required4 X Faster Construction

No Coping / Bond Beams Required

Lightweight but Heavy Duty

Made using Sand

Light Weight

Fire-resistant properties and non-combustible (4 hours for 100 mm)

Toxic-free and can achieve energy savings to tune of 30%

4 times faster construction as compared to traditional masonry

Thermal efficiencies reduce energy costs by eliminating the original reliance on cooling and heating appliances.

Better option to use thinner internal walls (75 mm or 90 mm) instead of 100 mm and as a result there is an increase in floor space area between 1 - 2 %.

Weigh 1/4th of bricks and 1/5th of standard concrete. Savings on structural steel

Fire Resistance

Time Saving

Acoustic Insulation

Thermal InsulationEco-friendly

Space Saving

The Panel weighs ~1/5 of concrete panel and can easily be installed by on-site installers.

Extraordinary acoustic insulation material by building a defense against external noise pollutionby more than 40 dB

Dimension & Product Details

Technical Specification

High Strength Wire Mesh

250

0 m

m u

pto

4000

mm

(i

nter

val o

f 10

0 m

m)

600 mm

75, 9

0, 1

00 m

m GROOVE

TONGUE

Application Areas

Magicrete AAC Wall Panels are suitable for all internal & external, non-load bearing wall construction in:

PARAMETERS AAC PANELS

Cement, Lime, Fine Silica Sand & Autoclaved

550-650 kg/m3

40 kg/cm2

600x3000x75mm600x3000x90mm600x3000x100mm

55 kg/m2 (75 mm)70 kg/m2 (100 mm)

2 Hrs (for 100 mm wall)

0.115

0

2190 Mpa

Basic Raw Material and other inputs

Dry Density

Compressive strength

Size

Weight

Fire Resistance

Thermal Conductivity (W/K-m)

Mortar Consumption per M3

Modulas of Elasticity

40Sound Reduction Index (dB)

Industrial

Commercial Residential Hospitality

Healthcare Institutional

Warehouses

Technology Comparison

Burnt ClayBricks

AACBlocks

AAC Panels

Parameters /Material

Hollow Core Wall Panel

Solid Precast Wall Panel

Light Weight EPS Wall

Dry Wall

185 kg/m2(115 mm)

70 kg/m2 (100 mm)

55 kg/m2 (75 mm)70 kg/m2 (100 mm)

Weight 110 kg/m2 (100 mm)

240 Kg/m2 (100 mm)

65 kg/m2 20 kg/m2

1950 kg/m3

550-650 kg/m3

550-650 kg/m3

Dry Density1550 kg/m3

2400 kg/m3

1250 Kg/m3

600 to 1000 kg/m3

8m2/day

20 m2/day

50-60m2/day

Speed of Installation (1 Mason + 1 Helper)

40 m2/day

30 m2/day

50-60m2/day

40-50 m2/day

1 Hour 2 Hours 2 HoursFire Resistance

2 Hours 2 Hours 3 Hours 2 Hours

0.81 0.16 0.115Thermal Conductivity(W/K-m)

0.4 0.38 0.14 0.16

1.40 bag of cement

0.5 bag of cement

MinimalMortar Consumption per M3

Minimal 0 0 0

50 dB (230 mm)

44 dB (200 mm)

40 dB (100 mm)

Sound Reduction Index (dB)

44 dB (100 mm)

40 dB (100 mm)

40 dB (100 mm) 50 dB

Low High Very HighInstallation Speed Low Low High High

MediumVery Easy

Very EasyMEP Installation

Difficult Difficult Difficult Difficult

No Yes YesSavings inStructural Cost

Yes No Yes Yes

No Yes YesLight tohandle

Yes No Yes Yes

OrdinaryMason

Ordinary Mason

OrdinaryMason

Repairing &maintenance

Required Skilled Labour withsupervision

Required Skilled Labour withsupervision

Required Skilled Labour withsupervision

Required Skilled Labour withsupervision

Materials

Bricks

AAC Blocks

AAC Panels

Mortar

Coping / Bond Beam

Plaster

Labour Cost

Accessory Cost

Total

Bricks AAC BlocksAAC Wall Panels

100 mm

Cost Per Sq. FT (In INR)

40

-

-

8

-

60

35

-

143

-

30

-

5

7

60

30

-

127

-

-

95

-

-

-

20-25

5-10

125

Cost Comparison

75 mm

-

-

75

-

-

-

20-25

5-10

105

GI Angle Fasteners for AAC and Concrete

Thin Bed Mortar

WedgesFibre MeshTape for flat joints

Sand Paper #200

Becker Road PU Form

1. Clean and Mark the wall alignment. Clean the floor and ceiling without dust or dirt

before making the line by the chalk tape.

2. Clean MagicLite AAC Wall Panel and move to the marked point.

3. Mix thin-bed mortar and apply it on structure. Apply mix thin bed mortar on column structure

for increase adhesion between the MagicLite AAC wall panel and the structure.

4. Lift the wall panel and push it to attach the column.

5. Insert a filler between beam and top of the wall panel.

6. Use lever to lift MagicLite wall panel until top of the panel reach the upper floor

then insert a wood wedge under the panel.

7. Use GI L-clamp to fasten the panel with floors on both upper and lower side of the

panel by using fasteners

8. Apply thin-bed mortar on side of the first panel then lift the next wall panel to attach

and do the same as the previous steps.

9. Continue install wall panels until the gap can be closed by the last panel.

10. Insert Backer Rod in the gap between beam / top slab and top of Wall Panel.

11. Fill the gap if any between beam / top slab and top of Wall Panel by PU Foam and

remove the excess of it.

12. Fill the gap under the panels and in between the panels with sand-cement mortar

and allow it to dry.

13. Finishing all gaps again with skim coat then rub with sandpaper #200.

14. Finish MagicLite AAC wall panel installation. Can finish the surface with painting or as required.

Installation Accessories Installation Guidelines

Projects Built using AAC Wall Panels:

AAC Panels have been in use in Europe, Thailand, China & other south east Asian countries extensively.

Magicrete has adopted the technology from one of the most experienced technology partners in the space

having extensive experience of manufacturing & installing AAC Wall Panels.

*Note: Projects built using AAC Wall Panels. (Projects shown in the images are just for reference and not executed by Magicrete)

Common FAQ’s ?

Seepage Issues?The cellular structures of our

AAC Wall Panel are comprised of

many independent, closed, tiny and

dispersed air spaces. Such a unique

structure enables our panel to

effectively prevent water from

penetrating through it.

Cracks?Cracks are created mainly because

of drying shrinkage, quality of

workmanship, height and use of high

ratio of cement mortar. Such

problems are avoided because of

using reinforced AAC Wall Panels

Space Saving?AAC Wall Panels offers excellent

water barrier & insulation properties,

giving better option to use thinner

internal walls (75 mm or 90 mm)

instead of 100 mm and as a result

there is an increase in floor space

area between 1 - 2 %.

Is it reliable?The system is highly reliable and

is being commonly used in countries

like China, Australia, Thailand and

across various South Asian Countries.

Load Capacity?

AAC have good load bearing

capacity, the static hanging weight

in a single point is around 120 Kgs

Chasing and Nailing?Both chasing and nailing can be

done in similar way as in AAC Blocks

Productivity?

Faster than brick 4 times and easily

installed by groove and tongue

panels impact to labor capacity

more than 9.71 sq.m./man/day

Hangzhou Bingjiang Jijia, China Siam Paragon - Thailand Jinji Xiaolu Project, China

Australia Europe China

Hotel Ramada Phuket Hotel Landmark Waterfront Bangkok Hospital Chiang Mai