international standard - national fluid power...

International Standard

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION.MEIKflYHAPOAHAR OPrAHM3ALWlR l-l0 CTAH~APTM3ALU’lM*ORGANISATlON INTERNATIONALE DE NORMALISATION

Hydraulic fluid power - Contamination analysis - Method for reporting analysis data Transmissions hydrauliques - Analyse de Ia pollution - Mhthode de prbsentation des rksultats d’analyse

First edition - 19864645

U DC 621.8.032 Ref. No. ISO 39384986 (E)

Descriptors : hydraulic fluid power, hydraulic fluids, contamination, particle density (concentration), experimental data, data processing.

Price based on 7 pages

Licensed to: Rockhill, Denise MsDownloaded: 2016-10-03Single user licence only, copying and networking prohibited

Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national Standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Esch member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.

Draft International Standards adopted by the technical committees are circulated to the member bodies for approval before their acceptance as International Standards by the ISO Council. They are approved in accordance with ISO procedures requiring at least 75 % approval by the member bodies voting.

International Standard ISO 3938 was prepared by Technical Committee ISO/TC 131, Fluid power Systems.

Users should note that all International Standards undergo revision from time to time and that any reference made herein to any other International Standard implies its latest edition, unless otherwise stated.

0 International Organkation for Standardkation, 1986 l

Printed in Switzerland


INTERNATIONAL STANDARD ISO 3938-1986 (El

Hydraulic fluid power - Contamination analysis - Method for reporting analysis data

0 lntroduction

In hydraulic fluid power Systems, power is transmitted and con- trolled through a liquid under pressure within an enclosed cir- cuit. Hydraulic fluids all contain a certain amount of solid par- title contaminants.

Reliable System Performance requires control of the contaminant level. One element of this control is an accurate and uniform method for reporting contamination analysis data.

1 Scope and field of application

This International Standard specifies methods for reporting data relative to contamination levels of hydraulic fluids used in industrial, mobile and marine applications for the following types of contamination analysis techniques :

a) microscopic particle counting;

b) automatic particle counter;

c) gravimetric.

This International Standard is intended to establish the minimum information required to allow valid comparison and interpretation of contamination level data.

2 References

ISO 3722, Hydraulic fluid power - Fluid Sample Containers - Qualifying and con trolling cleaning me thods.

ISO 4021, Hydraulic fluid power - Particulate contamination analysis - Extraction of fluid samples from lines of an Opera fing sys tem.

ISO 4402, Hydraulic fluid power - Calibration of liquid automatic particle-count instruments - Method using Air Cleaner Fine Test Dust contaminant.

ISO 4405, Hydraulic fluid power - Fluid contamination - Determination of particulate contaminants by the gravimetric method.1)

ISO 4406, Hydraulic fluid power - Fluids - Solid contaminant Code. 1)

1) At present at the Stage of draft.

ISO 4407, Hydraulic fluid power - Fluids - Determination of solid particle con tamina tion - Coun ting method using a microscope under transmitted light. 1)

ISO 4400, Hydraulic fluid power - Fluids - Determination of solid particle con tamina tion - Counting method using a microscope under inciden t ligh t. 1)

ISO 5598, Hydraulic and pneumatic fluid power - Vocabu- lary.

3 Definitions

For the purposes of this International Standard, the definitions of terms given in ISO 5598 apply.

4 Representative fluid samples

4.1 lt shall be confirmed that fluid samples for particulate contamination analysis were extracted in accordance with ISO 4021.

4.2 lt shall be confirmed that Sample Containers have a required cleanliness level (RCL) at least two decades lower than the expected samples as qualified in accordance with ISO 3722.

5 Information to be reported

When reporting hydraulic fluid particulate contamination data, the information described in 5.1 to 5.3 shall be included.

5.1 Microscopic particle count

The microscopic particle count data shall be in accordance with ISO 4407 or ISO 4408.

Data shall be recorded in accordance with figure 1.

The particle count data shall be plotted graphically using figure 3.

The contaminant level shall be reported in accordance with the ISO solid contaminant code (sec figure 4).


ISO 39384986 EI

5.2 Automatic particle count

lt shall be confirmed that the automatic particle counter was calibrated in accordance with ISO 4402.


The particle count data shall be plotted graphically using figure 3.

The contaminant level shall be repor-ted in accordance ISO solid contaminant code (sec figure 4).

5.3 Gravimetric analysis

with the

Gravimetric analysis data shall be in accordance with ISO 4405.


NOTE - No attempt should tion from a gravimetric level.

be made to report a particle size distribu-

6 Limitations of data

6.1 One particle by interpolation.

size range shall only be converted to another

NOTE - The assumption is made that particle count distribution curves approximate straight line Segments when plotted on log/log* graph Paper. The assumption of straight-line distribution (when plot- ting particle count data on log/log* coordinates) may not always be valid.

62 data

Extreme care shall be exercised when to place them on a scale larger than the

multiplying count actual Sample size.

NOTE - The inaccuracies of expanding (for example, the particle count of a 10 ml Sample) tan be realized when one considers each par- title count as the sum of the actual count of the fluid and the background count. The background count is not usually proportional to the Sample volume. Expansion should only be used where it has been verified that the actual count is at least two orders of magnitude higher than the background contamination.

7 Identification Statement (Reference to this Inter- national Standard)

Use the following Statement in test reports, catalogues and sales literature when electing to comply with this International Standard.

“Method for repotting contamination analysis data in accord- ante with ISO 3930, Hydraulic fluid power - Contamination analysis - Method for reporting analysis data.”


ISO 3938-1986 (El

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Automatic particle counter data sheet

Sampleidentification: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dateofanalysis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Particle counter model : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensormodel: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Date of calibration : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor flow rate : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ml/min

Method of calibration : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volume counted per run : . . . . . . . . . . . . . . . . . . . . . . . . . . ml

Sample fluid : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dilution fluid : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sample

Dilution fluid

Run number

1

2

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Particle size

Pm ’ Pm >

3

Awerage

Sample number

3

Average

Dilution ratio : . . . . Total

Actual”

Sample number

1

2

3

Average

Dilution ratio : . . . . Total

Actual”

“Number of par-ticles per millilitre greater than stated size.

Figure 2 - Typical automatic particle counter data sheet

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Figure 3 - Log/log* graph Paper for results

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ISO solid contaminant code

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20 2530 40 50 60 7080 100 Particle size, Pm

Coding method

Straight line data Code : 18/16

5/15/25/100

I

5 15 25 100

Figure 4 - Solid contaminant Chart in accordance with ISO 4406 Licensed to: Rockhill, Denise MsDownloaded: 2016-10-03Single user licence only, copying and networking prohibited

ISO 39384986 (EI

Gravimetric analysis data sheet

Sample identification : .................................................................

Dateofanalysis: .....................................................................

Analysis procedure : .............................................. Fluid : ..............................

Membrane type, manufacture, and pore size : ....................................................................

Sample identification number Sample identification number Control Control

Final weight, mg Final weight, mg

Initial weight, mg Initial weight, mg

Differential weight, mg Differential weight, mg

Control weight, mg Control weight, mg

1

Weight per Sample, mg Weight per Sample, mg

Sample volume, ml Sample volume, ml

Gravimetric level, mg/I Gravimetric level, mg/I

Figure 5 - Typical gravimetric analysis data sheet


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