international harvester engine parts manual...0103 pistons 0103a . piston rings 0103b piston pins...

10
Parts Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF INTERNATIONAL HARVESTER OR IT’S SUCCESSORS. INTERNATIONAL HARVESTER AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. Parts Manual GRD Engines 175, 214, 233, 175A, 214A, 233A IH-P-GRD 175+

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Page 1: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

Parts Manual

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF INTERNATIONAL HARVESTER OR IT’S SUCCESSORS. INTERNATIONAL HARVESTER AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Parts

Man

ual

GRD Engines 175, 214, 233,

175A, 214A, 233A

IH-P-GRD 175+

Page 3: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

PU-23 ;,: PARTS CATALOG

GRD-ENGINES MODIFIED

Models 175, 114, 133, 175A, 114A, 133A

GENERAL INFORMATION

1) The parts listed in this catalog are divided into groups and subgroups for quick reference.

~::" i 2) The black tabs shown on the right-hand side of this page line up with the corresponding tabs in the catalog. Tabs are quickly located by bending the catalog back.

The groups shown on this page are divided into subgroups in the catalog and a reference list showing the Standardized Grouping of Parts appears on pages 4 and 5.

Parts in each subgroup are listed in alphabetical order by noun (basic) name; example-- "MANIFOLD, exhaust, engine, center," instead of Engine exhaust manifold, center. Always order by part number.

Attaching parts, such as bolts, nuts, rivets, screws, washers, etc., are indented immediately under the part which they attach. Whenever two similar parts, having the same attaching parts, are listed (such as transmissions) the attaching parts are shown under the second item, and the number of attaching parts required for both items is shown.

The abbreviations used in this catalog are explained in the list of., .... ."~':. . .

GROUP INDEX

ENGINE

CLUTCH

FUEL SYSTEM

COOLING SYSTEM

ELECTRICAL SYSTEM

TRANSMISSION

PROPELLER SHAFT

FRONT AXLE

REAR AXLE

BRAKES

. MISCELLANEOUS:· "~:: ", Co,-, •

abb~viations on page 6.' (~t41,&~).. .., -.' .. ----------:

":.. >'~;'!' . -' . ~ <., .. ",' '.,-

NUMERICAL IN

Page 4: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

-4-

STANDARDIZED GROUPING OF PARTS

Ol-ENGINE GROUP

0100 Engine assembly 0101 Cylinder block and ventilator 0101A Cylinder head and breather 0102 Crankshaft and sprocket 0102A Crankshaft bearings and caps 0102B Crankshaft pulley and damper 0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides 0105A Valve tappets 0105B Valve cover and gasket 0106 Camshaft 0106A Camshaft bushing 0106B Camshaft sprocket and chain 0106C Front cover 0107 Oil pump and Boat 0107 A Oil pan Ol07B Oil level gauge and filler 0107C Oil relief valve 0107D Oil filter (DeLuxe) 0107E Oil filter (Michiana) 0108 Manifolds 0109 Flywheel and ring gear 0109A Flywheel housing 0110 Engine front mounting 0110A Engine rear mounting

(Also see group 05)

02-CLUTCH GROUP

0200 0201 0201A 0202 0203 0204 0204A 0205

Clutch assembly Clutch disc Clutch facings and rivets Clutch cover, pressure plates and springs Clutch release bearings, forks, shafts, sleeves Clutch pedal and spring Clutch pedal linkage Clutch pilot bearing

03-FUEL SYSTEM GROUP

0301 0301A 0301B 0301C 0301D

0301E

0302 0302A 0303 0303A 0304 0305 0305A

Carburetor (down-ciraft) Carburetor (up-ciraft) Carburetor attaching parts (down-draft) Carburetor attaching parts (up-draft) Air cleaner (GRD-175, 214, 233 engines with

down-draft carburetor and GRD-175A, 214A engines with up-draft carburetors)

Air cleaner (GRD-175, 214, 233, 233A engines with up-draft carburetor)

Fuel pump (AC type" AT", standard capacity) Fuel pump attaching parts (standard capacity) Accelerator and linkage (N3, N7, H16, PI) Hand throttle and linkage (Hll) Fuel lines and fittings Governor (Hoof) (special) (N3, N7, PI) Governor (Hoof) (special) (J3)

04--EXHAUST GROUP

0401 MutHer 0402 Exhaust pipe fittings

OS-COOLING SYSTEM GROUP

0501 0502 0503 0503A 0503B 0505

Radiator core Engine thermostat Engine water pump and pulley Engine fan Fan and generator belts Engine water fittings and hose

06-ELECTRICAL SYSTEM GROUP

0601

0601A

0601B

0602 0603 0603C 0604 0604A 0604B

Generator (6 volt, 30 amp.) (standard and low speed cut-in)

Generator attaching parts (also see group 0503B)

Regulator (for 6 volt standard also low speed cut-in and 6 volt, 40 amp. generators)

Starting motor (6 volt) Distributor Distributor vacuum control Ignition coil Ignition wiring Spark plugs

07-TRANSMISSION GROUP

0700 0700A 0701 0703

0703A

0704 0704A 0704B 0704C 0704D

0704E

0706 0706A 0706B 0706C 0706D 0706E 0706F 0706G 0708

Transmission (3 speed) Transmission (4 speed) Transmission ca~ Transmission main drive gear and bearings

(3 speed) Transmission main drive gear and bearings

(4 speed) Transmission main shaft and bearings (3 speed) Transmission main shaft and bearings (4 speed) Transmission main shaft gears (3 speed) Transmission main shaft gears (4 speed) Transmission countershaft and reverse idler

shaft (3 speed) Transmission countershaft and reverse idler

speed (4 speed) Transmission control lever housing (3 speed) Transmission control lever housing (4 speed) Transmission control lever and parts (3 speed) Transmission control lever and parts (4 speed) Transmission shift bars and parts (3 speed) Transmission shift bars and parts (4 speed) Transmission shift forks (3 speed) Transmission shift forks (4 speed) Speedometer drive gear

09-PROPELLER SHAFT GROUP

0901 Propeller shaft assembly 0902 Companion Banges 0903 Universal joints

Page 5: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

-6-

LIST OF ABBREVIATIONS

Always use period after abbreviations except after wi, w 10 and fl

a1. ................................ aluminum Igh. . ................................. length alloy-So ........................... alloy-steel Igt. . ................................... light amps. . ............................. amperes lin. ft. ...... ................. linear feet (foot) anld. . .............................. annealed L.H. . ............................. left hand approx. .......... ............. approximately lkg. ...... ........................... locking bdg. hd. . ....................... binding head mach. . ............................. machine b. hd. . .......................... button head M.L .......................... malleable iron br. . ................................... brass mm. . ............................. millimeter bz. . ................................. bronze mtg. . ............................. mounting cap. . ............................... capacity NC ................... National Coarse Thread cad-pltd. . .................... cadmium-plated NF ..................... National Fine Thread C.P. . .......................... candle power ni. . .................................. nickel chamf. . ........................... chamfered ni-S. . ............................ nickel-steel Chr-ni-S. . ................. chrome nickel steel No. . ................................ number C.L ................................ cast iron NPT .................... National pipe thread ck. . ............................ countersunk N .S. . .................. National Form Special ck.-hd. . .................... countersunk head O.D. . ....................... outside diameter cm. . ............................. centimeter oz. . ................................. ,.ounce contd. . ............................ continued ph-bz. . ...................... phosphor-bronze cop. . ................................ copper pltd. . ................................ plated cop. platd. . ..................... copper plated pt. . ................................... point c-pin .............................. cotter pin qt. . .................................. quart corr-res-S. . ... corrosion-resistant-steel (stainless) rd. end ........................... round end C.R. . ...................... corrosion resisting rd-hd. . .......................... round head cup-pt. . ........................... cup point rd. pt. . .......................... round point cyls. . .............................. cylinders reg. ........ ......................... regular dble. . ................................ double R.H. . ............................ right hand diam. ...... ........................ diameter rpm. . .................. revolutions per minute dId. . ................................. drilled ru. . ................................. rubber dId. f/c-pin ............... drilled for cotter pin SAE ......... Society of Automotive Engineers dId. f/lkg-wire .......... drilled for locking wire s-fin. . .......................... semi-finished fl ...................................... for sh-met. . ....................... ~ . sheet metal fil-hd. . .......................... fillister head spc1. ....... . . . . . . . . . . . . . . . . . . . . . . . . . . special fin. ...... ........................... finished spec. . ........................... specification fl-ck-hd. . ............... flat countersunk head sq. . ................................. square fl-fil-hd. . ..................... flat fillister head sq-hd. . .......................... square head fl-hd. . ............................. flat head sq. nk. . ......................... square neck fl-pt. . ............................. flat-point std. . ............................... standard flex. ................................. flexible S. . .................................... steel ft. .............................. foot (or feet) stght. ... ............................ straight gao .................................. gauge T. . ................................... teeth hd. . ................................... head thkns. . . . . ........................... thickness hdls. ......... ...................... headless thd. . ................................ thread hex. . ............................... hexagon unfin. . ............................ unfinished hex-hd. . ...................... hexagonal-head U.S.F. . ...................... U.S. fine thread hp. . ............................. horsepower U.S. std. . ................ U.S. standard thread hv. . .................................. heavy wi .................................... with LD. . ......................... inside diameter w Ibz. . .......................... with bronze in. ....... ..................... inch or inches w Ihex. . ........................ with hexagon Id-pltd. . ......................... lead-plated w/o ................................ without Ibs. . ................................ pounds zn-pltd. . ......................... zinc plated

Page 6: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

GRD-ENGINES MODIFIED - 7 -

GROUP 01

GENUINE

• PARTS

MODEL "GRD" GREEN DIAMOND ENGINES AND MOUNTINGS

AND

OIL FILTERS

Page 7: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

f'

GRD-ENGINES MODIFIED

v~

5

-8- GENUINE

GROUP 01 - ENGINE o PARTS

A

A-9268

nG. 01-1 ENGINE CYLINDER BLOCK AND HEAD

Page 8: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

GRD-ENGINES MODIFIED

- 9-

GROUP 01 - ENGINE

FIG. 01·1 ENGINE CYLINDER BLOCK AND HEAD

I H C KEY DESCRIPTION PART NO. GROUP

A BREATHER, A S5' Y. 60 8~6 H OIOIA B BOLT 9Z a ~ H OIOIA C WASHER 101 5Z H OIOIA

tEAD 104 04z H OIOIA D HEAD 104 043 H OIOIA E GASKET 8~ 445 H6 OIOIA F GASKET 8 77~ H 01056 G COVER 94 9~ H UI05B H SCREW 8z 7 0 H 01056 I BEARING 56 7Z9 HA OIUZA J CAP 96 71 I H OIOZA K BOLT I 739 Y OIOZA

I L BEARING I 707 YB I 0lO2A M CAP 96 7'z H OIOZA N BEARING I 717 YB 0102A 0 CAP 96 713 H OIOZA P BEARING I 7Z-{ YB OIOZA Q CAP, w/TUBE, A S5 I y. 99 042 HAX OIOZA R TUBE I 73~ Y OIOZA S PACKING I 73 Y OIOZA

T {BLOCK, w/CAPS, ASS'y. 75 158 HFX 0101 BLOCK, w/CAPS, ASS'V. I 690 YRX 0101

U DOWEL 5'+ 808 H 0109A V VENTILATOR, ASS'Y 94 94z HX 0101 W GASKET I ~48 Y a,a, x SCREW Q I IZ O,UI

{ STUD I 887 Y 0108 Y STUD I 886 Y 0108

STUD 23 375 V 0108

GENUINE

GDPARIS

I

I

Page 9: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

- 11-GRD-ENGINES MODIFIED GROUP 01 - ENGINE

KEY UESCRIPTION

riSTON, w/p I N, A S5 ' Y.

A PISTON, w/p I N, ASS'y.

PISTON, w/PIN, ASS I y.

B rp I N LP I N

C RETAINER

° BUSHING

E {ROD, ASS'y.

ROD, A 55 I y.

F PIN G NlJT

H {BEARING BEARING

I {BDLT BOLT, w/NUT, A 55 I y.

riNG ,J RING

RING

riNG K RING RING

L {RING RING

A.9173

flG. 01-3 ENGINE CONNECTING ROD AND PISTON

GENUINE

~PARTS

I H C PART NO. GROUP

91 801 HAX 0103 I 797 YAX 0103

6, 23 ' HX 0103 7') 123 HA 0103 t3

I 803 YA 0103 t3 I 819 Y 0103B

50 292 H OIO~B 1 j 131 HCX 010 Go 1.'32 HEX 0104

1°3 613 0lu4 I ~2 YA 0104

94 2{ HX 0lu4A 94 861 HX 0104A 7~ 140 H Ul04 6 I I j HBX Ul04 13 132 H UI03A ~)o 903 H Ol03A 70 579 H 0lU3A !5 127 H 0103A

I ';)07 Y UI03A 70 )91 H ol03A 79 jj4 H 0103A

I 807 Y Ul03A

Page 10: International Harvester Engine Parts Manual...0103 Pistons 0103A . Piston rings 0103B Piston pins 0104 Connecting rods 0104A Connecting rod bearings 0105 Valves, springs and guides

GRD-ENGINES MODIFIED

p

A-. -.-~

- 12-

GROUP 01 - ENGINE

~//,E

lit! ~~-'

1f~ __ ----f

FIG. 01-4 ENGINE CAMSHAFT AND VALVES

I H C KEY DESCRIPTION PART NO. GROUP

A VALVE 4G 060 HA 0105 B VALVE 80 III HB 0105 C SPRING ~2 92 H 01 05 D CUP 8 066 H 01 05 E RETAINER 48 06l H 01 05 F SCREW I 85 YA OIOSA G NUT I 859 YB OIOSA H TAPPET I 852 YB 0lu5A I CAMSHAFT I 83a YD 0106 J PLATE 02 7'5 H 01068 K SCREW 71 4~8 HA 0106b L BUSHING I 7 2 Y8 0lu6A M SPRING 95 68a H 0106 N PLUNGE" 9'5 68 H 0106 0 WASHER I 836 y 0106 P GEAR I 834 Y 01068 Q CHAIN 3 003 Y 01068

GENUINE o NITS

A·9267