international design practices, applications, and ...jrose/papers/georail 2011... · [email protected]...

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International Design Practices, Applications, and Performances of Asphalt/Bituminous Railway Trackbeds Dr. Jerry G. Rose, P.E. Professor of Civil Engineering 261 Raymond Building University of Kentucky Lexington, KY 40506 859-257-4278 [email protected] www.engr.uky.edu/~jrose Dr. Paulo F. Teixeira Assistant Professor Civil Engineering Department (DECIVIL), SUTVS, Gab.3.02 Av. Rovisco Pais, s/n 1049-001 Lisboa, Portugal (+351) 218418302 [email protected] Dr. Peter Veit University Professor Graz University of Technology Head of Institute for Railway Engineering and Transport Economy Rechbauerstrasse 12 8010 Graz, Austria (+43) 316 873 6217 [email protected] www.ebw.TUGraz.at Proceedings of the Railway Geotechnical Engineering International Symposium (GeoRail 2011) Cite’ des Sciences—Paris, France May 19-20, 2011

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Page 1: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

International Design Practices, Applications, and Performances of Asphalt/Bituminous Railway Trackbeds

Dr. Jerry G. Rose, P.E.

Professor of Civil Engineering

261 Raymond Building

University of Kentucky

Lexington, KY 40506

859-257-4278

[email protected]

www.engr.uky.edu/~jrose

Dr. Paulo F. Teixeira

Assistant Professor

Civil Engineering Department

(DECIVIL), SUTVS, Gab.3.02

Av. Rovisco Pais, s/n

1049-001 Lisboa, Portugal

(+351) 218418302

[email protected]

Dr. Peter Veit

University Professor

Graz University of Technology

Head of Institute for Railway Engineering and Transport Economy

Rechbauerstrasse 12

8010 Graz, Austria

(+43) 316 873 6217

[email protected]

www.ebw.TUGraz.at

Proceedings of the Railway Geotechnical Engineering International Symposium (GeoRail 2011)

Cite’ des Sciences—Paris, France

May 19-20, 2011

Page 2: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Classic All-Granular Trackbed

Typical Thickness (mm)

250-300

100-150

Page 3: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 4: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Asphalt Underlayment trackbed without granular subballast layers

Asphalt Combination trackbed containing both asphalt and subballast layers

Ballastless trackbed containing thickened asphalt and subballast layers

Typical Thickness (mm) 300

150

Typical Thickness (mm) 300

150 100

Typical Thickness (mm) 300

150

Page 5: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

United States Applications

• Short Maintenance—Road Crossings, Turnouts, Rail Crossings, Tunnels, Bridge Approaches, WILDS, etc.

• Capacity Improvement—Double Tracking, Line Changes, etc.

Since 1981

Page 6: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 7: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 8: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 9: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

SW Durham Rd. May 15-16, 2010

Page 10: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 11: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 12: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 13: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 14: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 15: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Trackbed Measurements & Evaluations

Page 16: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Geokon Pressure

Cell

Ballast

Subballast/HMA

Wooden Tie

Subgrade

Geokon Pressure

Cell

Tekscan Sensor

Tekscan Sensor

Geokon Earth Pressure Cell

Tekscan Sensor

Page 17: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

• Geokon Model 3500-2

• 9 in. Diameter

• Strain Gage

• Snap-Master

• Thermistor

Pressure

Cell

Cell

Placement

on Asphalt

Page 18: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

P-Cell 209 on 5 in. HMA Layer

0

5

10

15

20

7 8 9 10 11 12 13 14 15 16 17

Time (s)

Pre

ss

ure

(p

si)

4 6-Axle Locos

Initial 5 Cars

Empty Coal Train at Conway

Page 19: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

05

1015

202530

2 3 4 5 6 7 8 9 10

Time (s)

Str

ess (

psi) 8 in. HMA surface

Subgrade surface

Reduction of Dynamic Stresses

Page 20: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

View of Tekscan Sensors

Tekscan

Measurement

Configuration

•Matrix-based array of

force sensitive cells

•Silver conductive electrodes

•Pressure sensitive ink –

Conductivity varies

•Crossing of ink – strain gauge

Page 21: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Scale in PSI

This represents a typical pressure distribution between a machined steel tie plate and the rail with an included rubber bladder.

Page 22: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

0

100

200

300

400

500

600

700

10 T

ies Bef

ore

Sen

sor

8 Tie

s Bef

ore

Senso

r

6 Tie

Bef

ore

Sen

sor

4 Tie

s Bef

ore

Senso

r

2 Tie

s Bef

ore

Senso

r

Dire

ctly A

bove

Sen

sor

2 Tie

s Pas

t Sen

sor

4 Tie

s Pas

t Sen

sor

6 Tie

s Pas

t Sen

sor

8 Tie

s Pas

t Sen

sor

10 T

ies Pas

t Sen

sor

Lead Wheel Position

Avera

ge P

ressu

re (

psi)

Positioning of Lead Wheel with Respect to Sensor

Snapshot of the Lead Wheel Directly above the Sensor

Lead Wheel Over

Sensor F = 25372 lbf, P = 529 psi

Page 23: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Core Drilling

Page 24: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Subgrade Findings/Discussion

• In-situ Moisture Contents

– Remain Consistent Over Time

– Compare Favorably With Optimum

• Assume Unsoaked, Optimum Condition

• Bearing Capacity Remains At or Near Optimum

• Wide Range of Subgrades Evaluated

• Minimum Loading Induced Stress on Subgrade.

Page 25: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Asphalt Findings/Discussions

• Resilient Modulus Values are Intermediate in Magnitude-Typical of Unweathered Asphalt Mixes

• Asphalt Binders do not Exhibit Excessive Hardening (brittleness), Weathering, Deterioration or Cracking

• Asphalt is Insulated from Environmental Extremes • Asphalt Experiences Minimal Loading Induced

Stress • Conditions Influencing Typical Failure Modes

Experienced by Asphalt Highway Pavements don’t Exist in Asphalt Railroads Trackbeds.

Page 26: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

International Applications Italy France

Japan Spain

Germany

Austria

Page 27: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Italy

• Rome-Florence: 252 km (1977-1986)

• Debated between cement and asphalt

• Asphalt – designated on all future high-speed passenger lines

Page 28: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Typical Cross Section

• 12 cm of asphalt with 200 MPa modulus

• 30 cm of super compacted subgrade with 80 MPa modulus

• 35 cm of ballast on top

Page 29: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 30: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Policicchio, 2008

Teixeira, 2005

Page 31: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 32: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 33: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Japan

• Widely Used

• High Speed/Regular

• Firm Support for Ballast

• Reduce Load Level on Subgrade

• Facilitate Drainage

Momoya and Sekine, 2007

Page 34: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

• Performance Rank I: Concrete roadbed or asphalt roadbed for ballastless track – Concrete base thickness = 190 mm

– Asphalt base thickness = 150 mm

– Stone base thickness = 150 mm

• Performance Rank II: Asphalt roadbed for ballasted track – Ballast thickness = 250-300 mm

– Asphalt base thickness = 50 mm

– Stone base thickness = 150-600 mm

• Performance Rank III: Crushed stone roadbed for ballasted track

Page 35: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

France

• Paris to Strasbourg high-speed line

• 3 km asphalt subballast

• 574 km/hr (357mph) (test)

Page 36: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Comparative Cross-Sectional Profiles

Page 37: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 38: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Testing

• Conduct tests for 4 years (2007-2011)

• Temperature sensors continuously recording air temperature

• Pressure Sensors and Strain Gages checked twice a year

• Accelerometers

Page 39: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Spain

• Madrid – Valladolid

• Barcelona – French Border

Page 40: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 41: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 42: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Germany

• Utilize several alternatives to conventional ballast design

• German Getrac A1/A3 – ballastless slab consisting of asphalt

• Concrete ties are anchored to the asphalt

Page 43: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute
Page 44: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Austria

Page 45: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Reasons for Implementing Asphalt Layers

How to install an Asphalt Layer?

drainage effect for raining water hindering it penetrating the substructure

avoiding the pumping up of fines into the ballast delivering a certain amount of elasticity homogenising the stresses affecting the substructure

to allow road vehicles running on the sub-layer during construction phase independently from weather and sub-soil situation

clear separation of sub- and

superstructure during the whole service life

Targets of an Asphalt Layer

Advantages

Page 46: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Due to the long interruption of operation installing of asphalt layers are not proposed within track re-investment and maintenance operations.

Implementation Consequently asphalt layers of 8 cm to 12 cm form a standard element for new high capacity and high speed lines in Austria.

picture a to c: new Koralm link, picture d: Schoberpass-line, built in 1991

Page 47: International Design Practices, Applications, and ...jrose/papers/GeoRail 2011... · pft@ist.utl.pt Dr. Peter Veit University Professor Graz University of Technology Head of Institute

Closure

• Current Practices

• Not All-Encompassing

• Typical Activities