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Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

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Page 1: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Internal Combustion EnginesDiesel Engines

Tiago Farias

Diesel injection, impacts on efficiency, emissions, power

Page 2: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

CICLO A 4 TEMPOS

Intake Compression Expansion ExhaustInjection

Combustion

Page 3: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

3

Combustion in DIESEL engines

Combustion of a spray:• Injection

• Dispersion/mixture with air

• Evaporation

• Auto-ignition

• Burn of fuel

Needs TIME!

Page 4: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 5: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 6: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Effective work

Real Diesel Cycle

Lost work

Page 7: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

What about the hid? Diesel

Page 8: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

What about the hid? Diesel vs SI, same Rc

Page 9: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

What about the hid? Diesel , fast engine

Page 10: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

What about the hid? Diesel vs SI

Page 11: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

11

Combustion in DIESEL engines

Combustion of a spray:• Injection

• Dispersion/mixture with air

• Evaporation

• Auto-ignition

• Burn of fuel

Needs TIME!

Page 12: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Typical values

Engine typeMax. Speed

(rpm)Mean piston speed (m/s)

Racing engine (Formula 1) 18 000 25

Small engines (two-stroke) 20 000 19

Motorcycle engines 13 500 19

Car SI engines 7 500 20

Car Diesel engines 5 000 15

Truck Diesel engines 4 200 14

Larger high-speed Diesel engines 2 200 13

Medium high-speed engines (Diesel) 1 200 10

Crosshead engines (two-stroke Diesel) 200 8

Maximum rotational speed and mean piston speed (approx.) at rated revs of modern enginesTaken from :R. Van Basshuysen and F. Schäfer (eds): “Internal Combustion Engines: basics, components, systems and perspectives”, SAE International, Warrendale, Pa.2004

Page 13: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 14: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 15: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

15

Combustion in DIESEL engines

• PHYSICAL DELAY + CHEMICAL DELAY = IGNTION DELAY

Page 16: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

16

REDUCE IGNTION DELAY:

• BETTER SPRAY, HIGHER PRESSURE OF INJECTION

• BETTER AIR FLOW IN THE ENGINE

• BETTER FUEL

Page 17: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

17

• Common - Rail

Page 18: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

18

• Common – Rail HDi: Grupo PSA

Page 19: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

19

• Common – Rail HDi: PSA

Page 20: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Medium engine, l = 15cm, bore = 12 cm Vc = 1,7 litre (bus)Ue = 12 m/sNmax= 12*60/2/0,15 = 2400 rpm

Large engine, l = 35 cm, bore = 25 cm Vc = 17 litre (ship)Ue = m/s Nmax= 10*60/2/0,35 = 860 rpm

Small engine, l = 7,7 cm, bore = 8,6 cm Vc = 0,45 litre (car)Ue = m/sNmax= 14*60/2/0,077 = 5400 rpm

Page 21: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 22: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

SISTEMAS DE PROPULSÃO DIESEL EM PESADOS

ANFITEATRO AM, 17H-18H30

FRIDAY, 11 DECEMBER 2015

Eng. José Manuel Meira Afonso

gestor da HYDRAPLAN

7 de dezembro – 16:30 às 18:00; sala FA2

Page 23: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

23

Combustion in DIESEL engines

Combustion of a spray:• Injection

• Dispersion/mixture with air

• Evaporation

• Auto-ignition

• Burn of fuel

Needs TIME!

Page 24: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Swirl

Page 25: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

SQUISH

Page 26: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Swirl

Page 27: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Quish and Swirl

Page 28: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

28

Quish and Swirl

Page 29: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Squish & Swirl

http://www.renault.pt/gama/veiculos-de-passageiros/scenic/novo-scenic/motorizacoes-energy/

Page 30: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 31: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Internal Combustion EnginesDiesel Engines

Tiago Farias

Diesel injection, impacts on efficiency, emissions, power

Page 32: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

32

Combustion: Diesel engines

Diesel combustion

• C10H18 + a (O2+3,76N2) -> 10 CO2 + yreH2O + zre N2

+ a HC + b CO + c NOx (NO;NO2) + particles

CO2 emissions ~ 3.17 kg CO2 /kgfuel

- Particles

- HC – unburned

- CO – incomplete combustion

- NOx – N2 + O2 + high Temp.

Page 33: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 34: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 35: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 36: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

36

Combustion in DIESEL engines

Combustion of a spray:• Injection

• Dispersion/mixture with air

• Evaporation

• Auto-ignition

• Burn of fuel

Needs TIME!

Page 37: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Physical delay: dispersion, evaporation, mixture with air

Chemical delay: Arrhenius term

Cetane number: measures how fast combustion takes place.

Page 38: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 39: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 40: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

2.ª revolução: sistema Common Rail

Page 41: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Componentes de sistemas common rail

Bosch: 1,100 and 2,200 bar; Denso: 2500 bar; futuro: 3000 bar

Page 42: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Pressão de injecção…a caminho dos 3000 bar

Page 43: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Evolução do n.º de injecções por ciclo (FIAT MultiJet diesel technology)

Injecção Diesel: cada vez mais complexa

Page 44: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Lambda in Diesel Engines

• Thermal limite vs smoke limit

Page 45: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Lambda in Diesel Engines• Thermal limite vs smoke limit

For same speed:If l decreases:

- more fuel is injected- Be, pe increases- efficiency increases, - temperature increases, and increases more forsmall S/V (large engines)

If l starts approaching one- difficulties in burning all fuel

Page 46: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Lambda in Diesel Engines• Thermal limite vs smoke limit

Minimum l depends on:- S/V- Turbocharging pressures- Engine cooling system- How you use the engine (constant load)- The engine materials

For large engines, the thermal limit appears first (low S/V)

For small engines, with high squish and swirl, the smoke limit is the limit

Page 47: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 48: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Typical valuesEffective mean pressure of modern enginesTaken from :R. Van Basshuysen and F. Schäfer (eds): “Internal Combustion Engines: basics, components, systems and perspectives”, SAE International, Warrendale, Pa.2004

Engine typeEffective Mean Pressure (bar)

up to

Motorcycle engines 12

Racing engines (Formula 1) 16

Car SI engines (without turbocharger) 13

Car SI engines (with turbocharger) 17

Truck Diesel engines (with turbocharger)

22

Car Diesel engines (with turbocharger)

20

Larger high-speed Diesel engines 30

Medium-speed Diesel engines 25

Crosshead engines (two-stroke Diesel)

15

Page 49: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Internal Combustion EnginesDiesel Engines

Tiago Farias

Engine Maps

Page 50: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 51: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 52: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 53: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Engine efficiency map

53

Page 54: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Internal Combustion EnginesDiesel Engines

Tiago Farias

emissions

Page 55: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

55

Controlo de emissões

(HC, CO, NOx, PM)

NEDC ciclo de velocidade Europeu

0

25

50

75

100

125

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

t (s)

v (

km

/h) ECE

EUDC

Page 56: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Ciclo standard de homologação NEDC

www.dieselnet.com (g/km)

Normas EURO Diesel e gasolina

Page 57: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

PM e Nox….. Uma dor de cabeça!

Page 58: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

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Pollutants in Diesel Engines

• EGR (Exhaust gas recirculation)

• Particle filters

• NOx traps /SCR

• CO and HC oxidation catalytic converters

• Particles (PM)

• HC, CO,

• NOx

• CO2

Control combustion or…

Page 59: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

59

Emissions: Diesel engines

Diesel combustion

• C12H23 + a (O2+3,76N2) -> 12 CO2 + yreH2O + zre N2

+ a HC + b CO + c NOx (NO;NO2) + particles

CO2 emissions ~ 3.16 kg CO2 /kgfuel

- Particles

- HC – unburned

- CO – incomplete combustion

- NOx – N2 + O2 + high Temp.

Page 60: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 61: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 62: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

EGR – Exhaust Gas Recirculation

Page 63: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

EGR – Exhaust Gas Recirculation

Page 64: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 65: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

65

Pollutants in Diesel Engines

• EGR (Exhaust gas recirculation)

• Particle filters

• NOx traps

• CO and HC oxidation catalytic converters

• Particles (PM)

• HC, CO,

• NOx

• CO2

Page 66: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

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Particle filters

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Page 68: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

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Filtro de partículas (FAP - Peugeot)

Page 69: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

SCR – Selective Catalytic Reduction

Page 70: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 71: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power
Page 72: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

DPF + SCR

72

Page 73: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

SCR – Selective Catalytic Reduction

Page 74: Internal Combustion Engines Diesel Engines - ULisboa · Internal Combustion Engines Diesel Engines Tiago Farias Diesel injection, impacts on efficiency, emissions, power

Internal Combustion EnginesDiesel Engines

Tiago Farias

Diesel injection, impacts on efficiency, emissions, power