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WASTE TO ENERGY IN POMs INTERCONNECTION TO GRID PLN BY DIDIK NOTOSUDJONO RESERCHER BPP.TEKNOLOGI LECTURER FT.UNIV.PAKUAN

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WASTE TO ENERGY IN POMsINTERCONNECTION

TO GRID PLN

BY DIDIK NOTOSUDJONO RESERCHER BPP.TEKNOLOGILECTURER FT.UNIV.PAKUAN

WASTE TO ENERGY IN POMsINTERCONNECTION

• The mill has an installed capacity of 2 x 45 tons FFB/hour

• The mill processes FFB at an average of 1200 tons/day

• Operates for 300 days a year • The total annual FFB volume of about

360,000 tons • The POM generates EFB at an average of

22% FFB • incinerates about 70% of the EFB• The mill produces fibers of about 8% of FFB

from which 70% of it is sent into boiler • Shells of about 6.5% FFB are used as fuel

for the boiler • The POM uses about 20,000 liters of diesel

purchased at industrial rate • A 600 kVA generating set is supplemented

for electricity generation. • Total electricity required for mill operation

and domestic use is in the range 1300 to 1400 kWe.

TECHNICAL APPROPRIATENESS

• It is estimated that approximately 10-30% of electric energy generated from the POM can be exported to PLN

• The power generation unit is 1x1000 kWe and 1x 1850kWe

• The POM has a 1x20 tons/hr, 21 bar.g Vickers Hoskins boiler and a 1x45 tons/hr, 21 bar.g

• The total monthly diesel consumption of the POM is 20,000 liters and the power generated by its turbine is about 1850 kWe. The POM itself and the housing estate near the POM require average power of 1400 kWe.

BASIC DESIGN • An interconnection system

to PLN will include step up transformers 0.4/20kV

• The transformer would be sized to cater for the black start requirement of at least 650kVA

• All the interconnection equipment can be procured locally

• The interconnection capacity designed specifically to import power to displace the diesel black start is higher than the normal export potential from the POM to the PLN 20kV grid

• The basic design assumptions for the low voltage interconnection system

ELECTRICITY EXPORT TO PLN Energy Potential for Energy saving            

             

Energy Potential for Energy Saving            

Capacity Turbine         1000 Kwe

Installed   1000 kWe      

Units   1        

Power Factor   1        

Normally for factory         800 kWe

Export to electricity         200 kWe

Operation            

Days       288 days

hours       20 hours

Annual       5760 hours

Monthly electricity production       30000 kWh

Diesel consumption   10000 l/mo      

             

             

Annual         360000 USD

Diesel avoided Cost Diesel cost   USD/l 0.6   USD

  Avoided cost     72000 USD

             

Operational for Electricity Export         1800 hour

Price of electricity to PLN       0.04   USD

Total Energy sold       792,000.00   kWh

Total Income from energy sales         31680 USD

ELECTRICITY EXPORT TO PLN

Capacity Turbine         1600 Kwe

Installed   1800 kWe      

Units   1        

Power Factor   1        

Normally for factory         800 kWe

For Housing         200 kWe

Export to electricity         600 kWe

Operation            

Days       300 days  

hours       20 h  

Annual       6000 hours

Monthly electricity production       60000 kWh  

Diesel consumption   20000 l/mo      

Annual         720000 kWh

Diesel avoided Cost Diesel cost   USD/l 0.545    

  Avoided cost     130800 USD  

             

Operational for Electricity Export         1200 h

Price of electricity to PLN       0.04    

Total Energy sold       2,880,000.00   kWh

Total Income from energy sales         115200 USD

Investment of Electrical Interconnection

Equipment

No Equipment Unit Price (US $)

Total (US $)

1 Transformator merck Unindo 750 kVA 0.4/20KV 1 28300 28300

2Cubicle inc SM6 + LB 5. 630 A + Earthing switch & Interlocking switch

1 4800 4800

3 Cubicle out going SM 6 – Qm + Fuse 32 A 1 7500 7500

4Cubicle metering with (Amp meter .Volt meter .kWh meter)

1 4700 4700

5 Cable for low Voltage NYFGBY      

3x (4 x 240 mm).per meter US $ 226/m 500 226 113000

6Cable 20 kV for N2XSEBY 2x(3x240mm) per meter US $ 253

50 253 12650

7 Cable 20 kV 3x35 mm per meter US $ 34 10 34 340

8 Capacitor Bank 400kVAR   67500 67500

9 Synchronizer with Protection and Circuit Breaker   31000 31000

  Total     269790

Sensitivity Analysis of Interconnection System

Export of electricity to PLN (kWe) 600 400 300 250 200 125

IRR (%) 83 65 56 51 46 39

Payback (years) 1.20 1.52 1.76 1.91 2.09 2.42

Sensitivity Analysis for Interconnection

system

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1 2 3 4 5 6

IRR (%)

Payback (years)

SINGLE LINE DIAGRAM INTERCONECTION TO GRID PLNOUT GOING CUBICLE

OUT GOING CUBICLE

THANK YOU

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