intelligent ways to save fuel heating your building · save fuel heating your commercial building...
TRANSCRIPT
Jaguar Multiple Boiler SystemModulating condensing gas-fired,
high efficiency boilers.
CHS Multiple Boiler SystemModulating condensing gas-fired,
high efficiency boilers.
Caravan Modular Boiler SystemCast-Iron, gas or oil-fired, hot water
or steam boilers.
“Hybrid” Boiler SystemModulating high efficiency boilers withregular boilers
Intelligentways tosave fuelheating yourCommercialbuilding
®
BOILERS & BASEBOARD
We Build Trust and Comfort
Since 1949
www.slantfin.com
Look for ourHydronic Explorer appon iTunes, Google Play and atwww.hydronicexplorer.com
(Works on iPad, iPhone & Android devices)
Large boilers waste fuel money because they’re oversized 90% of the year.
2
A typical single boiler’s full output isgenerally needed for less than 10% ofthe year, when the coldest wetheroccurs. The rest of the time it wastesfuel because it fires at full capacity tomeet a partial load. For much of theyear, a single large boiler operates atless than 50% efficiency.
Optimize hydronic heating efficiency insmaller commercial buildings withmodular and multiple boiler systems.Proven again and again over the yearsthat these boiler systems are more effi-cient than single large input boilers.They’re also easier to install, especial-ly in retrofit.
Controls and accessories for Caravan cast-iron modular boiler systems.SC-Series controls for Caravan modularboilers optimize performance and saveenergy for small or large systems.Slant/Fin SC-Series microprocessorcontrols maximize fuel savings of yourCaravan modular boiler system. Notonly do these “smart” SC-Series con-trols adjust supply water temperaturebased on outdoor and indoor air tem-perature, they actually anticipate futureneeds through computer logic. The con-troller then fires the right number ofmodules to maintain building comfort. “Installer friendly.” You entersimple parameters; the controller makes the calculations.The con-troller automatically calculates setpoint, reset ratio and control band.
SC-Series control features• Step-fires boiler modules using computer logic• Maximizes fuel savings• Monitors outdoor temperature to determine
boiler water temperature• Integrates control of space heating
and domestic hot water• Interfaces with building automation system• Designed specifically for Slant/Fin Caravan
gas, or oil-fired boiler systems• Lead/lag equalizes equipment usage• Easy to program• Detailed, user-friendly documentation
and high caliber factory support
Model SC-3 Three stage operation.Space heating only. Model SC-9 Nine stage operation. Space heating,
domestic water or combination
Caravan modular boilers“step-fire” to use less fuelthan a single big boiler.• Step firing matches boiler output to load• Reduces fuel bills by 20 to 40%• Microprocessor controls monitor condi-
tions, determine Caravan firing mode• Wasteful “short cycling” eliminated
16˚
45˚
Caravan Modular Boilers: The smart way to heat your building.
3
Caravan Modular Boiler System• 600,000 to multi-million Btuh input• Hot water and steam• Gas, oil, power gas• Working pressure to 100 psi• Thermal efficiency up to 81.9% for gas,
up to 85.5% for oil
Cast-Iron Caravan Modules:• Robust, long life design• Big boiler heating capacity-small boiler simplicity• Built-in back-up. If one module fails, the others continue to operate.• Easy service with standard off the shelf controls and accessories.• Lower maintenance cost -no special tools and controls needed• 10 year factory limited warranty• Advanced design cast-iron sections for long life
Gas Modules
ModelNo.
No. ofHeatingModules
ModuleModel No.
Ratings for Natural and L.P. Propane GasesThermal
Efficiency%
C.S.A. Input(MBH)
Gross. Output(MBH)
AHRINet Output
(MBH) †
Net Rating(Sq. Ft.)Water ‡
GGT-600EGGHT-700E¢GGHT-750EGGHT-800EGGT-900EGGHT-1050E¢GGHT-1125EGGHT-1200EGGT-1200EGGHT-1400E¢GGHT-1500EGGT-1500EGGHT-1600EGGHT-1750E¢GGHT-1875EGGHT-2000EGGHT-2100E¢GGHT-2250EGGHT-2400EGGHT-2450E¢GGHT-2625EGGHT-2800EGGHT-2800AE¢GGHT-3000EGGHT-3150E¢GGHT-3200EGHT-3375EGGHT-3500E¢GGHT-3600EGGHT-3750EGGHT-4000E
2222333344454555666777889891091010
GG-300ESGG-350HESGG-375HESGG-399HESGG-300ESGG-350HESGG-375HESGG-399HESGG-300ESGG-350HESGG-375HESGG-300ESGG-399HESGG-350HESGG-375HESGG-399HESGG-350HESGG-375HESGG-399HESGG-350HESGG-375HESGG-399HESGG-350HESGG-375HESGG-350HESGG-399HESGG-375HESGG-350HESGG-399HESGG-375HESGG-399HES
60070075079890010501125119712001400150015001596175018751995210022502394245026252793280030003150319233753500359137503990
486570606644729855909966972
1140121212151288142515151610171018181932199521212254228024242565257627272850289830303220
422496526560633744789840844992105210551120124013151400148815781680173618411960198421042232224023672480252026302800
281433063506373542214959525956015628661270127035746882658765933599181051811202115711227113069132241402414877149361577716530168031753018670
81.181.480.980.681.181.481.980.681.181.480.981.180.681.480.980.681.480.980.681.480.980.681.480.981.480.680.981.480.680.980.6
ModelNo.
C.S.A.Input
(BTU/HR)
GrossOutput
Net AHRIRating
(Steam)(MBH) †
Net Rating(SteamSq Ft.)§
No. ofModules
ThermalEfficiency
%
GXHT-600HEZGXHT-900HEZGXHT-1200HEZGXHT-1500HEZ
600900
12001500
4787179561195
358537716895
1492223829843730
2345
79.7079.7079.7079.70
Gas-Fired Hot Water Models
Gas-Fired Steam Models
ModelNo.
Ratings for No. 2 OilNo. of
HeatingModules
ThermalEfficiency
%AHRI
Firing Rate(GPH) *
Input(BTU/HR)
GrossOutput(MBH)
AHRINet Output
(MBH) †
Net Rating(Water)
(Sq. Ft.) ‡
LDWO-600-2-5LDWO-750-2-6LDWO-850-2-7LDWO-900-3-5LDWO-1100-3-6LDWO-1300-3-7LDWO-1700-4-7LDWO-2100-5-7LDWO-2500-6-7LDWO-2900-7-7LDWO-3400-8-7
4.305.206.006.407.809.00
12.0015.0018.0021.0024.00
6027288408961092126016802100252029403360
500602711750903116614211777213224872843
43552361865278592712361545184521632472
290034534120434752356180824010300123601442016480
22233345678
82.582.784.682.582.784.684.684.684.684.684.6
Oil-Fired Hot Water Models
ModelNo.
Ratings for No. 2 OilNo. of
HeatingModules
ThermalEfficiency
%AHRI
Firing Rate(GPH)*
Input(BTU/HR)
GrossOutput(MBH)
AHRINet Output
(MBH) †
Net Rating(Steam)
(Sq. Ft.)§
LDZO-600-2-5LDZO-750-2-6LDZO-850-2-7LDZO-900-3-5LDZO-1100-3-6LDZO-1300-3-7LDZO-1700-4-7LDZO-2100-5-7
4.35.26.06.47.89.0
12.015.0
602728840896
1092126016802100
497622699740934104813981747
373467526555700789
10511314
15541946219223112918328743795474
22233345
82.585.583.282.585.583.283.283.2
Oil-Fired Steam Models
WHY ENGINEERS, BUILDINGOWNERS AND HEATINGPROFESSIONALS CHOOSECARAVAN MODULAR BOILERS
Slant/Fin LibertyOil Fired Modules
• Step-firing saves fuel - boiler “size” changes to closely match boileroutput to heating demand
• Boiler modules may be installed virtually anywhere in the building • Lower installed cost, easier to service than large single input boilers• Cast-iron heat exchangers provide long life, reliable performance• Built-in standby, reliable• Low maintenance• Advanced microprocessor controls
optimize energy savings• Slant/Fin technical support is just
a phone call away; specificationdetails available online
† Net ratings are based on a piping and pick-up allowance of 1.15 for hot water& 1.33 for AHRI pick-up and piping allowances for steam. Slant/Fin shouldbe consulted before selecting a boiler for installations having unusual pipingand pick-up requirements. Ratings must be reduced by 4% at 2,000 feet ele-vation and an additional 4% for every additional 1,000 feet elevation over2,000 feet.Slant/Fin should be consulted before selecting a boiler for installa-tions having unusual piping and pick-up requirements.
‡ Based on 150 Btuh per square foot E.D.R at 170°F average water temperature.§ Based on 240 Btuh per square foot E.D.R. at 215°F steam temperature.¢ For use with natural gas. For Propane (L.P.) gas consult factory.
NOTES:1. Many state and local codes require intermittent ignition devices for gas
boilers. Please specify if necessary.2. FOR LARGER SIZES, USE MULTIPLES OF THE ABOVE. Modules in
excess of those shown above should be piped in parallel in two or morebatteries.
FOR COMPLETE SPECIFICATIONS, REFER TO CARAVAN APPLICATIONGUIDES AND ENGINEERING BULLETINS.
*Ratings apply to the use of oil at 140,000 BTU per gallon.
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The Jaguar Modulating CondensingHigh Efficiency Multiple Boiler System• Up to 96.1% thermal efficiency at minimum input• 390,000 Btu’s max input per boiler• Modulation down to 110,000 Btu’s• For single and multiple
boiler applications• PVC venting up to 100'• Cast aluminum alloy
heat exchanger• Natural Gas• Built-in digital cascading
control with outdoor reset forup to 8 boilers
• Floor Standing• Up to 80psi max working
pressure (ASME)
Jaguar Multiple Boiler Ratings (Based on performance of J-390 Model)
Ratings
† Net ratings are based on piping and pick-up allowance of 1.15. Slant/Fin should be consulted before selecting aboiler for installation having unusual piping and/or pick-up requirements.
Consists of Input(MBH) Gross output
(MBH)
Net output(MBH) † Turndown
RatioNo. of Htg.Boiler
BoilerModel No. Max Min Max Min
2345678
J-390J-390J-390J-390J-390J-390J-390
780117015601950234027303120
110110110110110110110
704105614081760211224642816
612918
12241530183621422448
92929292929292
7 to 110.6 to 114.2 to 117.7 to 121.3 to 124.8 to 128.4 to 1
Condensing MultipleBoiler Systems
Built-in cascading controlfor up to 8 boilers
Boiler Dimensions: 527⁄8" H x 235⁄8" W x 30" D
Aluminum Heat Exchanger
High efficiency boilers: The clever way to heat your building.
ModelNo.
CSA Input (MBH) Grossoutput(MBH)
AHRI Net †Thermal
Efficiency % atMaximum Input
CombustionEfficiency % at Maximum InputMax Min
J-390 390 110 352 306 90.2% 91.6%
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The CHS Modulating Condensing High Efficiency Boiler• 95% Thermal Efficiency• Stainless steel, down-fired fire tube design• Two models 300 and 399,000 BTU/Hr• Full modulation: 5:1 turndown• Advanced Honeywell Sola Boiler Controller
with backlit screen display• Low NOx operation –Environmentally friendly• Venting to 150'• Free standing or wall hung• ASME Certified Heat Exchanger - up to 75 psi• Top or Bottom Connections• Natural or L.P. gas• Cascading control for up to 8 boilers
Condensing MultipleBoiler Systems
High Efficiency condensing boilers maximize fuel savings. With efficiencies up to 96%,it is easy to get dramatic fuel savings over other typed of systems. The advanced technology
of either the Jaguar or CHS Boiler is the perfect way to save fuel.
Stainless SteelHeat Exchanger
For other Caravan Boiler Ratings & Specifications, go to www.slantfin.com
BoilerModel
No. ofHeatingBoilers
Input (MBH) D.O.E.HeatingCapacity
(MBH)Max
NetRating(MBH)Max
WaterContent
Gal.
TurndownRatio
Max Min
CHS300CHS300CHS300CHS300CHS300CHS300CHS300
2345678
59889711961495179420932392
79.879.879.879.879.879.879.8
55683411121390166819462224
4787179561195143416731912
12.819.225.632.030.444.851.2
7.5 to 111.2 to 1
15 to 118.7 to 122.5 to 126.2 to 1
30 to 1
BoilerModel
No. ofHeatingBoilers
Input (MBH) Grossoutput(MBH)Max
NetRating(MBH)Max
WaterContent
Gal.
TurndownRatio
Max Min
CHS399CHS399CHS399CHS399CHS399CHS399CHS399
2345678
798119715961995239427933192
79.879.879.879.879.879.879.8
760114015201900228026603040
66099013201650198023102640
12.819.225.632.030.444.851.2
10 to 115 to 120 to 125 to 130 to 135 to 140 to 1
Ratings CHS-399
Ratings CHS-300
BoilerModel
CSA Input (MBH) Gross output(MBH)
AHRI Net †(MBH)
ThermalEfficiency %
CombustionEfficiency
%Max Min
CHS-399 399 79.8 380 330 95.4% 96%
BoilerModel
CSA Input (MBH) D.O.E. Capacity(MBH)
AHRI Net †(MBH) AFUE %
Max Min
CHS-300 299 79.8 278 239 94%
B
ExhaustManifold
ExhaustManifold
3/8” per footslope
2 or 3 Boiler Common Venting Option
6
What is a Hybrid Boiler System?A Hybrid Boiler System is a combination of two types of boil-ers used in the same system. Slant/Fin Hybrid Boiler Systemscombine high efficiency condensing boilers with non con-densing cast iron boilers.
Why combine Condensing boilers withNon-Condensing boilers?Simply put, we combine both types of boilers because con-densing boilers operating efficiency is over 90% only whenthe system water temperature is lower. When system watertemperatures are higher a condensing boiler operating effi-ciency is not much higher than our non condensing boilers. AHybrid Boiler System optimizes the use of both condensingand non-condensing boilers delivering a cost effective, yetefficient heating plant. Lower first cost, lower maintenancecosts and longer boiler system life are expected with a HybridBoiler System.
How do you decide the make up of aHybrid Boiler System?On most existing hot water heating systems generally twothirds of the boiler system capacity will be in the non-con-densing water temperature range and one third of the capac-ity is in the condensing water temperature range. Condensing
water temperature is 130˚F or lower and above 130˚F watertemperature we are above the condensing water tempera-ture. Your mechanical engineer can calculate what percent-age of your heating load can be satisfied in the condensingwater temperature range and therefore, choose the condens-ing boiler capacity for your heating plant.
What can you expect with a Slant/Fin Hybrid boiler system?Combining our non-condensing Caravan Boilers with ourJaguar or CHS condensing boilers lowers your equipmentand installations first cost while optimizing operating perform-ance of the boilers with the result of low fuel costs. You shouldalso have lower maintenance costs while increasing the lifeexpectancy of both types of boilers. In addition you will haveboiler back up in the unlikely event a boiler fails to operate.
Hybrid Boiler Systems optimize the performance of bothtypes of boilers!
Copyright Slant/Fin Corp, blg. 10/09/2012
Hybrid boiler systems: Definition, Sizing, and Efficiency... The shrewd way.
The Hybrid SystemNow you can add one or more High Efficiency boilers to a tradition-al large boiler system or a modular system such as Slant/Fin’s andachieve almost the same energy savings with this hybrid system asyou would with an all high efficiency system but at a much lowerinstalled cost.
7
Hybrid Boiler System Control
ONLINE RESOURCES
• Engineers web link:http://slantfin.com/professionals/engineer-info/
• Technical Services:http://slantfin.com/professionals/technical-assistance/
E-mail: [email protected]: (800) 873-4346
US: www.slantfin.com • Canada: www.slantfin.ca
As with any boiler system, it is important to properly control ahybrid boiler system. The goal is to optimize comfort and effi-ciency, minimize maintenance and maximize product lifeexpectancy. End result should be good savings-to-investmentratio and return on investment.
The condensing boilers are the most expensive equipment,have the higher maintenance cost and tend to have a shorterlife span. Therefore, the goal is to operate the condensing boil-ers when they condense and have them in stand-by whenthey will not condense or when their operating efficiencydrops. This decreases maintenance and increases expectedproduct life.
The non-condensing boilers are less expensive, have lowermaintenance costs and have a longer life span. In addition,non-condensing boilers should not condense. Therefore, thegoal is to operate them when the system water temperature isabove the condensing range and have them in stand-by whenwater temperature is in condensing range. Operating themonly when they do not condense decreases maintenancecosts and increase expected product life.
The approximate water temperature range for condensing isbelow 130˚ F and the non-condensing return water tempera-ture range is above 130˚ F.
Very simply put, operate the condensing boilers when watertemperature is in the condensing range. When water temper-ature is above the condensing range, shut the condensingboilers off and have the non-condensing boilers handle theload. If and when the non-condensing load exceeds thecapacity of the non-condensing boilers (reaches peakdemand), bring the condensing boilers back on line. As a gen-eral statement, if a hybrid boiler system is not oversized, peak
demand may occur 8 to 10 days during a heating season.Please remember, boiler systems tend to be oversized.
A properly controlled hybrid boiler system maximizes boilersystem life span and return on investment, while minimizinglife cycle costs.
Boiler system control manufacturers, such as, Heat Timer andTekmar, offer nice Hybrid Boiler System controls that will coor-dinate operation of condensing and non-condensing boilers.Outdoor temperature boiler water reset is generally built intothese controls.
DEW POINT
10% EXCESS AIR
NON-CONDENSINGBOILER
CONDENSINGBOILER
NATURAL GAS = 1050 Btuh/ft3
100
98
96
94
92
90
88
86
84
82
80B
OIL
ER
EF
FIC
IEN
CY
%
INLET WATER TEMPERATURE ˚F
40 80 120 150 200 240
“Effect of Inlet Water Temperature on Efficiency Boilers”, ref. ASHRAE Handbook
©Slant/Fin Corp. 2016 • Printed in the U.S.A. 816 • Publication No. C-10
®
BOILERS & BASEBOARD
We Build Trust and Comfort
Since 1949U.S.A.Slant/Fin Corporation • 100 Forest DriveGreenvale, NY 11548 • 516-484-2600www.slantfin.com
CanadaSlant/Fin LTD/LTEE • 6450 Northam DriveMississauga, Ontario L4V 1H9 • 905-677-8400www.slantfin.ca
Practice what you preach...
In the fall of 2012, Slant/Fin upgraded our home office’s Caravan Boiler System to a Hybrid Boiler System. Theexisting non-condensing Gas-Fired Caravan boiler remained…we added two high efficiency condensingJaguar J-390C boilers in a primary/secondary piping arrangement to the boiler return water piping to theexisting Caravan boiler system and made it a “hybrid system”. We upgraded the control system to a CNC stepcontrol with outdoor water temperature reset. This replaced the existing step controller with outdoor reset.The control fires the high efficiency condensing Jaguar boilers only when the system water temperature iswithin the condensing range. It also modulates Jaguars’ boiler input to maximize efficiency. When the watertemperature is above the condensing range, the existing Caravan modular boiler handles the heating loadand the Jaguar boilers are turned off. If the existing Caravan cannot handle the maximum heating load, theJaguar boilers will come on line to meet the heating demand. Condensing boilers condense only when thewater temperature is low and in the condensing range.The result was a payback of one heating season. In addition, there is less usage on the more expensivecondensing boilers, resulting in an increased life expectancy, along with lower maintenance costs!