integration of lhe alkaline zn-ni into navair overhaul and ... · per astm f 519 for hss. has...
38
#SerdpEstcp2017 Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities Jack Benfer Senior Materials Engineer Corrosion Science & Engineering NAVAIR Fellow Ruben Prado Senior Inorganic Coatings Chemist Corrosion Science & Engineering NAVAIR Associate Fellow Jay Randolph Director – SouthEast Operations Fred Laguines General Manager – SouthEast Operations Tod Hickman Project Manager – SouthEast Operations Robert Kestler FRC Science & Technology Lead AIR-4.0T FRCE Julia Russell Senior Inorganic Coatings Chemist Corrosion Science & Engineering NAVAIR Associate Fellow SBIR Topic AF071-320
TRANSCRIPT
SerdpEstcp2017
Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
Jack Benfer Senior Materials EngineerCorrosion Science amp EngineeringNAVAIR Fellow
Ruben Prado Senior Inorganic Coatings ChemistCorrosion Science amp EngineeringNAVAIR Associate Fellow
Jay RandolphDirector ndash SouthEast Operations
Fred LaguinesGeneral Manager ndash SouthEast Operations
Tod HickmanProject Manager ndash SouthEast Operations
Robert KestlerFRC Science amp Technology LeadAIR-40T FRCE
Julia RussellSenior Inorganic Coatings ChemistCorrosion Science amp EngineeringNAVAIR Associate Fellow
SBIR Topic AF071-320
SerdpEstcp2017
NAVAIR Technical Objectives
Transition Zn-Ni electroplating under SBIR Topic AF071-320 as a cadmium replacement for High Strength Steel
o Phase II5 SBIR STTP - Conduct NAVAIR certification testing with ES3 LHE Alkaline Zn-Ni process
o ONR RIF (Phase III) ndash Implementation of LHE Alkaline Zn-Ni plating line at FRCSE - Completed
NAVAIR Zn-Ni SBIR Project Team
2
SerdpEstcp2017
ONR RIF amp SBIR Phase II5 Project Team
FRCE-Cherry Pt Robert Kestler-Program Manager
NAVAIR Lakehurst-Atish Gupta
Aviation Support Equipment
Specifications ampStandards
NAVAIR CP amp NI-Jesse Garman
-Luc Doan-Heather Stoll
Requirements
F-18 Subsystem Engineering -Chrys Starr
NAVAIR JAX
Ruben Prado TPOC -RIF Plating Line
Implementation
Jack BenferTPOC -SBIR STP
Test Plan
NAVAIR PAX-Julia Russell
Certification
Testing
ES3
SBIRIntegration
Testing
3
SerdpEstcp2017
SBIR Phase II5 Development Process
DIPSOL IZ-C17+ (Zn-Ni) amp DIPSOL IZ-264 (Conversion Coating)
Meets requirements for a non-embrittling processper ASTM F 519 for HSS
Has excellent throwingcovering power Uniform zinc alloy deposit containing 12 ndash 15 Ni Excellent heat and corrosion resistant properties Plating rate 08 ndash 1 milhr 45 ASF
Can be applied prior to HE Baking Blue bright coating excellent corrosion resistance Ambient Temperature Bath
4
DIPSOL IZ-C17+ is an alkaline cyanide free Zn-Ni alloy electroplating process
DIPSOL IZ-264 is a trivalent chrome conversion coating for DIPSOL IZ-C17+
SerdpEstcp2017
Technical Progress ONR RIF (Phase III) Completed September 2017
bull Installed new Zn-Ni plating line into FRCSE industrial facilitybull Plating line passed all quality control testingbull DemonstrationValidation successfully completed on aircraft demo partsbull Operator training completedbull Phase III RIF was successfully completed on on 30 September 2017
Original State Under Construction Line Complete
5
SerdpEstcp2017
Process Line Layout - FRCSE
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-11
D-9
D-10
Direction of Travel
Tank No Description Tank No DescriptionD-1 Electrocleaner D-7 Dilute Acid (HCL)
D-2 Rinse D-8 Rinse
D-3 Acid Activation D-9 IZ-264 Post Treat
D-4 Rinse D-10 Rinse
D-5 IZ-C17+ Zn-Ni D-11 Hot Rinse
D-6 CC Rinse
W E
Process Tanks
Rinse Tanks
D-8
6
Counter Current
SerdpEstcp2017
Anchor nut
Dolly pin
Clevis pin
Tail Hook
Tail Hook Pivot
Component Plating Demonstration
7
Launch bar
Assorted bushings
Tail Rotor
Aircraft Components amp Support Equipment
ARS Back Plate
C-130 Propeller Bushing
7
SerdpEstcp2017
Component Plating Demonstration
8
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
NAVAIR Technical Objectives
Transition Zn-Ni electroplating under SBIR Topic AF071-320 as a cadmium replacement for High Strength Steel
o Phase II5 SBIR STTP - Conduct NAVAIR certification testing with ES3 LHE Alkaline Zn-Ni process
o ONR RIF (Phase III) ndash Implementation of LHE Alkaline Zn-Ni plating line at FRCSE - Completed
NAVAIR Zn-Ni SBIR Project Team
2
SerdpEstcp2017
ONR RIF amp SBIR Phase II5 Project Team
FRCE-Cherry Pt Robert Kestler-Program Manager
NAVAIR Lakehurst-Atish Gupta
Aviation Support Equipment
Specifications ampStandards
NAVAIR CP amp NI-Jesse Garman
-Luc Doan-Heather Stoll
Requirements
F-18 Subsystem Engineering -Chrys Starr
NAVAIR JAX
Ruben Prado TPOC -RIF Plating Line
Implementation
Jack BenferTPOC -SBIR STP
Test Plan
NAVAIR PAX-Julia Russell
Certification
Testing
ES3
SBIRIntegration
Testing
3
SerdpEstcp2017
SBIR Phase II5 Development Process
DIPSOL IZ-C17+ (Zn-Ni) amp DIPSOL IZ-264 (Conversion Coating)
Meets requirements for a non-embrittling processper ASTM F 519 for HSS
Has excellent throwingcovering power Uniform zinc alloy deposit containing 12 ndash 15 Ni Excellent heat and corrosion resistant properties Plating rate 08 ndash 1 milhr 45 ASF
Can be applied prior to HE Baking Blue bright coating excellent corrosion resistance Ambient Temperature Bath
4
DIPSOL IZ-C17+ is an alkaline cyanide free Zn-Ni alloy electroplating process
DIPSOL IZ-264 is a trivalent chrome conversion coating for DIPSOL IZ-C17+
SerdpEstcp2017
Technical Progress ONR RIF (Phase III) Completed September 2017
bull Installed new Zn-Ni plating line into FRCSE industrial facilitybull Plating line passed all quality control testingbull DemonstrationValidation successfully completed on aircraft demo partsbull Operator training completedbull Phase III RIF was successfully completed on on 30 September 2017
Original State Under Construction Line Complete
5
SerdpEstcp2017
Process Line Layout - FRCSE
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-11
D-9
D-10
Direction of Travel
Tank No Description Tank No DescriptionD-1 Electrocleaner D-7 Dilute Acid (HCL)
D-2 Rinse D-8 Rinse
D-3 Acid Activation D-9 IZ-264 Post Treat
D-4 Rinse D-10 Rinse
D-5 IZ-C17+ Zn-Ni D-11 Hot Rinse
D-6 CC Rinse
W E
Process Tanks
Rinse Tanks
D-8
6
Counter Current
SerdpEstcp2017
Anchor nut
Dolly pin
Clevis pin
Tail Hook
Tail Hook Pivot
Component Plating Demonstration
7
Launch bar
Assorted bushings
Tail Rotor
Aircraft Components amp Support Equipment
ARS Back Plate
C-130 Propeller Bushing
7
SerdpEstcp2017
Component Plating Demonstration
8
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
ONR RIF amp SBIR Phase II5 Project Team
FRCE-Cherry Pt Robert Kestler-Program Manager
NAVAIR Lakehurst-Atish Gupta
Aviation Support Equipment
Specifications ampStandards
NAVAIR CP amp NI-Jesse Garman
-Luc Doan-Heather Stoll
Requirements
F-18 Subsystem Engineering -Chrys Starr
NAVAIR JAX
Ruben Prado TPOC -RIF Plating Line
Implementation
Jack BenferTPOC -SBIR STP
Test Plan
NAVAIR PAX-Julia Russell
Certification
Testing
ES3
SBIRIntegration
Testing
3
SerdpEstcp2017
SBIR Phase II5 Development Process
DIPSOL IZ-C17+ (Zn-Ni) amp DIPSOL IZ-264 (Conversion Coating)
Meets requirements for a non-embrittling processper ASTM F 519 for HSS
Has excellent throwingcovering power Uniform zinc alloy deposit containing 12 ndash 15 Ni Excellent heat and corrosion resistant properties Plating rate 08 ndash 1 milhr 45 ASF
Can be applied prior to HE Baking Blue bright coating excellent corrosion resistance Ambient Temperature Bath
4
DIPSOL IZ-C17+ is an alkaline cyanide free Zn-Ni alloy electroplating process
DIPSOL IZ-264 is a trivalent chrome conversion coating for DIPSOL IZ-C17+
SerdpEstcp2017
Technical Progress ONR RIF (Phase III) Completed September 2017
bull Installed new Zn-Ni plating line into FRCSE industrial facilitybull Plating line passed all quality control testingbull DemonstrationValidation successfully completed on aircraft demo partsbull Operator training completedbull Phase III RIF was successfully completed on on 30 September 2017
Original State Under Construction Line Complete
5
SerdpEstcp2017
Process Line Layout - FRCSE
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-11
D-9
D-10
Direction of Travel
Tank No Description Tank No DescriptionD-1 Electrocleaner D-7 Dilute Acid (HCL)
D-2 Rinse D-8 Rinse
D-3 Acid Activation D-9 IZ-264 Post Treat
D-4 Rinse D-10 Rinse
D-5 IZ-C17+ Zn-Ni D-11 Hot Rinse
D-6 CC Rinse
W E
Process Tanks
Rinse Tanks
D-8
6
Counter Current
SerdpEstcp2017
Anchor nut
Dolly pin
Clevis pin
Tail Hook
Tail Hook Pivot
Component Plating Demonstration
7
Launch bar
Assorted bushings
Tail Rotor
Aircraft Components amp Support Equipment
ARS Back Plate
C-130 Propeller Bushing
7
SerdpEstcp2017
Component Plating Demonstration
8
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
SBIR Phase II5 Development Process
DIPSOL IZ-C17+ (Zn-Ni) amp DIPSOL IZ-264 (Conversion Coating)
Meets requirements for a non-embrittling processper ASTM F 519 for HSS
Has excellent throwingcovering power Uniform zinc alloy deposit containing 12 ndash 15 Ni Excellent heat and corrosion resistant properties Plating rate 08 ndash 1 milhr 45 ASF
Can be applied prior to HE Baking Blue bright coating excellent corrosion resistance Ambient Temperature Bath
4
DIPSOL IZ-C17+ is an alkaline cyanide free Zn-Ni alloy electroplating process
DIPSOL IZ-264 is a trivalent chrome conversion coating for DIPSOL IZ-C17+
SerdpEstcp2017
Technical Progress ONR RIF (Phase III) Completed September 2017
bull Installed new Zn-Ni plating line into FRCSE industrial facilitybull Plating line passed all quality control testingbull DemonstrationValidation successfully completed on aircraft demo partsbull Operator training completedbull Phase III RIF was successfully completed on on 30 September 2017
Original State Under Construction Line Complete
5
SerdpEstcp2017
Process Line Layout - FRCSE
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-11
D-9
D-10
Direction of Travel
Tank No Description Tank No DescriptionD-1 Electrocleaner D-7 Dilute Acid (HCL)
D-2 Rinse D-8 Rinse
D-3 Acid Activation D-9 IZ-264 Post Treat
D-4 Rinse D-10 Rinse
D-5 IZ-C17+ Zn-Ni D-11 Hot Rinse
D-6 CC Rinse
W E
Process Tanks
Rinse Tanks
D-8
6
Counter Current
SerdpEstcp2017
Anchor nut
Dolly pin
Clevis pin
Tail Hook
Tail Hook Pivot
Component Plating Demonstration
7
Launch bar
Assorted bushings
Tail Rotor
Aircraft Components amp Support Equipment
ARS Back Plate
C-130 Propeller Bushing
7
SerdpEstcp2017
Component Plating Demonstration
8
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Technical Progress ONR RIF (Phase III) Completed September 2017
bull Installed new Zn-Ni plating line into FRCSE industrial facilitybull Plating line passed all quality control testingbull DemonstrationValidation successfully completed on aircraft demo partsbull Operator training completedbull Phase III RIF was successfully completed on on 30 September 2017
Original State Under Construction Line Complete
5
SerdpEstcp2017
Process Line Layout - FRCSE
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-11
D-9
D-10
Direction of Travel
Tank No Description Tank No DescriptionD-1 Electrocleaner D-7 Dilute Acid (HCL)
D-2 Rinse D-8 Rinse
D-3 Acid Activation D-9 IZ-264 Post Treat
D-4 Rinse D-10 Rinse
D-5 IZ-C17+ Zn-Ni D-11 Hot Rinse
D-6 CC Rinse
W E
Process Tanks
Rinse Tanks
D-8
6
Counter Current
SerdpEstcp2017
Anchor nut
Dolly pin
Clevis pin
Tail Hook
Tail Hook Pivot
Component Plating Demonstration
7
Launch bar
Assorted bushings
Tail Rotor
Aircraft Components amp Support Equipment
ARS Back Plate
C-130 Propeller Bushing
7
SerdpEstcp2017
Component Plating Demonstration
8
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Process Line Layout - FRCSE
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-11
D-9
D-10
Direction of Travel
Tank No Description Tank No DescriptionD-1 Electrocleaner D-7 Dilute Acid (HCL)
D-2 Rinse D-8 Rinse
D-3 Acid Activation D-9 IZ-264 Post Treat
D-4 Rinse D-10 Rinse
D-5 IZ-C17+ Zn-Ni D-11 Hot Rinse
D-6 CC Rinse
W E
Process Tanks
Rinse Tanks
D-8
6
Counter Current
SerdpEstcp2017
Anchor nut
Dolly pin
Clevis pin
Tail Hook
Tail Hook Pivot
Component Plating Demonstration
7
Launch bar
Assorted bushings
Tail Rotor
Aircraft Components amp Support Equipment
ARS Back Plate
C-130 Propeller Bushing
7
SerdpEstcp2017
Component Plating Demonstration
8
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Anchor nut
Dolly pin
Clevis pin
Tail Hook
Tail Hook Pivot
Component Plating Demonstration
7
Launch bar
Assorted bushings
Tail Rotor
Aircraft Components amp Support Equipment
ARS Back Plate
C-130 Propeller Bushing
7
SerdpEstcp2017
Component Plating Demonstration
8
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Component Plating Demonstration
8
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Technical Progress Anode Design
Plated with no conforming anode
Plating result with conformal anode
9
Conformal Anode DesignSimulated Zn-Ni Layer Thickness Distribution Over a Tail Hook Pivot
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
bull CVN-75 Demo with (6) Spotting Dolliesbull Direct comparison between Cd and LHE Zn-Nibull Electroplated at FRCSE plating facilitybull Installed June 2017
Dolly PinPlating Fixture
10
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
LHE Zn-Ni ndash Spotting Dolly Pin DemVal
180-day Inspection Results (Jun 17 - Jan 18)
Red Corrosion
Zn-NiCd
11
USS Harry S Truman (CVN-75)
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
NAVAIR Test Protocol
Design of Experimentbull Temperaturebull Compositionbull Current Density
Product Qualitybull Adhesionbull Thicknessbull Composition
Corrosion Performancebull B117bull Cyclicbull KSC Beach
Processing amp Wearbull NDI Sensitivitybull Gravelometerybull Break Away
Torque
Mechanical Propertiesbull HEbull Fatiguebull SCCbull Ti Compatibility
Expansionbull Low Temp HE
Bakebull IWTPbull Rapid HEbull Selective Repairbull Alloy Activationbull Galling
NAVAIR HSS Certification Test Protocol ndash SBIR Phase II5 (DEC 2018)
12
30 Core Certification Tests
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Design of Experiment (DOE)
ZnNi RatioCurrent Density (ASF)
Temperature (F)
825456285628
7868786878687868
1 7
1 6
1 5
1 4
1 3
1 2
1 1
1 0
Com
posi
tion
(N
i)
1 2
1 5
Boxplot of Composition (Ni) Ni (Temp ASF ZnNi Ratio)
13
Temp 68degF 78degFCurrent Density 28 ASF 56 ASFZnNi Ratio 54 82
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Adhesion Testing
Bend-to-BreakMaterial Cd Zn-Ni
4130 steel Pass PassHy-Tuf Pass Pass15-5 PH Pass PassAl-Ni-Bronze Pass PassAl-Bronze Pass Pass13-8 Pass Pass
Wet TapeMaterial Cd Zn-Ni
4130 Steel (Primer Non-Chromated) Pass Pass4130 Steel (Primer Chromated) Pass Pass
Zinc-Nickel on Hy-Tuf
Cadmium on Hy-Tuf
Bend to Break Test
Developed non-standard pre-plate etch using normal plating line chemicals (No nickel strike used)
Different activation process
14
PASS PASS
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
Before Test 500 hr - Interim Results
15
UnpaintedScribed Panels
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
ASTM B117 Corrosion Testing
Zinc-NickelPre-test
Cadmium500 Hrs
CadmiumPre-test
Zinc-Nickel500 Hrs
16
Primed (Class N) amp PaintedScribed Panels
500 hr - Interim ResultsBefore Test
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
ASTM B117 Threaded Surface Testing
Zinc-Nickel Cadmium2500 hrs
coating failed
Cadmium Zinc-Nickel2500 hrs
no red corrosionBefore Test
17
Scribed Across Threads
Zinc-Nickel4100 hrs
no red corrosion
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
KSC Beach Initial Exposure Corrosion Testing
4-months Exposure
UnpaintedScribed18
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
4-months Exposure
PaintedScribed
KSC Beach Initial Exposure Corrosion Testing
19
Cadmium
Zn-Ni
Beach Site4 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
20
Atmospheric Rack at3 Months
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017UnpaintedScribed
NRL Key West Exposure Corrosion Testing
21
Spray Rack at3 Months
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Embrittlement Testing
Coating Tested Pass Fail
Bare 5 5 0
Cd 5 5 0
Zn-Ni 5 5 0
ASTM F519 Hydrogen Embrittlement 200-hr test
Coating Hours at 75 NFS ResultCd 8 Fail
Cd 8 Fail
Cd 8 Fail
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Zn-Ni 200 Pass
Solid Metal Embrittlement 300M Coupons 200-hr test 500degF
Titanium Embrittlement CouponsSolid Metal Embrittlement FixtureSEM view of Cd coupons failure
Solid Metal Embrittlement Coupons Mounted in Test Fixtures
22
400degF ndash 700degF
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
322448
334
665596
332464
924
466 524
-12 -1 -08 -06 -04
As Plated
K_Cd K_zn-ni
526332
657819
487
9591061
836
1111 118
-12 -1 -08 -06 -04
Painted
K_Cd Paint K_Zn-Ni Paint
493 564
362478
359
927
1116 1052 1037 971
-12 -1 -08 -06 -04
Primer
K_Cd Primer K_Zn-Ni Primer
23
Type 1e Notched Square Bar52-54 HRC
90degTest Details
RSL on notched four point bend specimens and determine threshold stress for initiation of SCC cracks ASTM F519 Type 1e notched square bar Conduct at 35 NaCl at OCP w Cathodic Over-Potential Report VSCE ndashvs- KOSCC (ksi-radicin)
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Gravelometry Testing
Zinc-Nickel Post-test
Gravelometry Test Apparatus (IAW ASTM D3170)
Zn-Ni coupon mounted in Test Apparatus
Cadmium Post-test
24
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Non-Destructive Testing
25
Zinc-Nickel
MPI Image
Cadmium
MPI Image
Crack Location Crack Location
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Non-Destructive Testing
Magnet Particle Inspectionof a Zn-Ni plated NDI bar
1224
11541192
1248Plating Thickness Average Initial Average Plated Difference IncreaseCd 05 mils 1174 1224 49 4Cd 10 mils 1142 1154 12 1Zn-Ni 05 mils 1130 1192 61 5Zn-Ni 10 mils 1226 1248 22 2
26
Sheet1
Initial Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick11744738888888888114176470588235291130427777777777712263366666666667Plated Crack LengthCd - ThinCd - ThickZn-Ni - ThinZn-Ni - Thick49415000000000049120097385620914576123888888888899421996666666666584
4 Increase in Crack Length after Plating
1224
1154
1192
1248
Sheet2
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Plating | Thickness | Average Initial | Average Plated | Difference | Increase | ||||||||
| Cd | 05 mils | 1174 | 1224 | 49 | 4 | ||||||||
| Cd | 10 mils | 1142 | 1154 | 12 | 1 | ||||||||
| Zn-Ni | 05 mils | 1130 | 1192 | 61 | 5 | ||||||||
| Zn-Ni | 10 mils | 1226 | 1248 | 22 | 2 |
| Initial MP JB-1 | Initial MP JB-2 | Initial MP JB-3 | Initial MP PS-1 | Initial MP PS-2 | Initial MP PS-3 | Initial MP RP-1 | Initial MP RP-2 | Initial MP RP-3 | Initial MPCG-1 | Initial MPCG-2 | Initial MPCG-3 | Initial MPFL-1 | Initial MPFL-2 | Initial MPFL-3 | Initial MPBW-1 | Initial MPBW-2 | Initial MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1166 | 1177 | 1167 | 1159 | 1175 | 1187 | 1160 | 1178 | 1172 | 1180 | 1180 | 1190 | 1160 | 1160 | 1190 | 1190 | 1170 | 1180 | 1174 | 1176 | 11 | ||||||||||||||||||||||
| Cd-Thick 9 | 114 | 114 | 113 | 113 | 114 | 114 | 114 | 113 | 114 | 115 | 115 | 116 | 115 | 114 | 115 | 114 | 114 | 114 | 1142 | 1140 | 08 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1189 | 1084 | 1097 | 1147 | 1265 | 1122 | 1128 | 1126 | 1120 | 1140 | 1130 | 1120 | 1110 | 1110 | 1140 | 1110 | 1100 | 1110 | 1130 | 1121 | 40 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1217 | 1220 | 1217 | 1222 | 1230 | 1301 | 1234 | 1231 | 1232 | 1230 | 1230 | 1230 | 1230 | 1240 | 1230 | 1210 | 1160 | 1210 | 1226 | 1230 | 25 | ||||||||||||||||||||||
| Plated MP JB-1 | Plated MP JB-2 | Plated MP JB-3 | Plated MP MV-1 | Plated MP MV-2 | Plated MP MV-3 | Plated MP RP-1 | Plated MP RP-2 | Plated MP RP-3 | Plated MPCG-1 | Plated MPCG-2 | Plated MPCG-3 | Plated MPFL-1 | Plated MPFL-2 | Plated MPFL-3 | Plated MPBW-1 | Plated MPBW-2 | Plated MPBW-3 | Avg | Med | STD | |||||||||||||||||||||||
| Cd- Thin 2 | 1220 | 1230 | 1230 | 1240 | 1240 | 1230 | 1210 | 1220 | 1220 | 1220 | 1220 | 1220 | 1220 | 1210 | 1220 | 1250 | 1230 | 1200 | 1224 | 1220 | 12 | ||||||||||||||||||||||
| Cd-Thick 9 | 1136 | 1127 | 1189 | 1138 | 1177 | 1136 | 1138 | 1140 | 1125 | 1200 | 1200 | 1190 | 1140 | 1180 | 1150 | 1110 | 1150 | 1140 | 1154 | 1140 | 27 | ||||||||||||||||||||||
| Zn-Ni - Thin 5 | 1160 | 1140 | 1180 | 1230 | 1190 | 1210 | 1150 | 1180 | 1160 | 1200 | 1210 | 1200 | 1220 | 1210 | 1190 | 1220 | 1210 | 1190 | 1192 | 1195 | 25 | ||||||||||||||||||||||
| Zn-Ni - Thick 17 | 1180 | 1180 | 1150 | 1250 | 1240 | 1250 | 1170 | 1200 | 1150 | 1340 | 1330 | 1330 | 1230 | 1250 | 1240 | 1350 | 1310 | 1320 | 1248 | 1245 | 66 | ||||||||||||||||||||||
| Average Initial | Average Plated | Difference | Percent Change | ||||||||||||||||||||||||||||||||||||||||
| Cd - Thin | 1174 | 1224 | 49 | 104 | |||||||||||||||||||||||||||||||||||||||
| Cd - Thick | 1142 | 1154 | 12 | 101 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thin | 1130 | 1192 | 61 | 105 | |||||||||||||||||||||||||||||||||||||||
| Zn-Ni - Thick | 1226 | 1248 | 22 | 102 | |||||||||||||||||||||||||||||||||||||||
SerdpEstcp2017
Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
Coupons Description Material
Stress Levels (R = 01 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
Coupons Description Material
Stress Levels (R = -1 5 hz)Total
160 170 180 190 200Bare 4340 6 6 6 6 6 30Zn-Ni 4340 6 6 6 6 6 30Cd 4340 6 6 6 6 6 30
Total 90
27
Samples infinal machining
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
Coupons Description Material
Stress Levels (R = 01)Fluid Total
160 170 180 190 200
Bare 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Zn-Ni 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Cd 4340 6 6 6 6 635 NaCl
solution (pH 73) 30
Total 90
28
Samples infinal machining
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
MIL-DTL-5002 Restrictions
29
Expanded effort addresses additional cadmium use restrictions
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
Industrial Capability
Process Line Installation
Process Specification
Detail processing requirementsLPS 4XX
Military Specification
Performance Requirements
MIL-DTL-5002
Design AuthorityProcess Restrictions
Authorization
NAVAIR Authorization for High Strength Steel Applications
NAVAIR Integration Strategy
Complete90 Draft
80 DraftPending Test
Protocol Pending Test Protocol
30
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
SELECTIVE ELECTROPLATING
WESTPAC Brush Electroplating Certification Training of Marine Aviation Logistics Squadrons (MALS)
Top concern was process safety and
toxicity of cadmium
31
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
SELECTIVE ELECTROPLATING
Cd brush overZn-Ni Plate
Zn-Ni brush overZn-Ni plate
Zn-Ni brush over Cd plate
Cd brush over Cd plate
ASTM B-117 Salt Fog Corrosion Test1000 hours exposure
32
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
SELECTIVE ELECTROPLATING
As technology matures increased emphasis is necessary for selective repair using brush electroplating techniques
NAVAIR SBIR Phase II5 - ES3bull Evaluation of COTS Brush
Zinc-Nickel Solutions (Expansion Effort) Topic AF071-320
NAVAIR SBIR Phase II5 ndash Corrdesabull Improved Hardware and
optimized processing (Dalistick amp Modeling)Topic N112-154
USAF SBIR Phase I ndashES3bull Developing and
evaluating new brush electroplating formulationsTopic AF172-002
SERDPESTCPbullChemicalsbullProcessbullToolingbullHardware
Coordinated Effort Required
33
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
Questions
Jay RandolphFred LaguinesTod Hickman
Jack BenferRuben PradoJulia Russell
Heather StollAtish Gupta
Robert Kestler
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
Quality Testing
Plating QualitybullAdhesionbullThicknessbullPlating PropertiesbullRepairability
Engineering Requirement
Test (s) Specification Status
Appearance amp Finish Quality
Visual Examination MIL-STD-870B AMS-QQ-P-416 PASS
Thickness X-Ray Spectrometry ASTM B568 or ASTM E376 PASS
Hardness Microhardness ASTM E384 IN TESTMetallography As plated and post-heat treat NA IN TEST
Adhesion Bend-to-Break ASTM B571 PASS
Adhesion Wet Tape (Paint Adhesion) MIL-PRF-85582ASTM D3359 PASS
Throwing Power Tube fixture XRF MIL-STD-870B AMS-QQ-P416 PASS
Repair compatibility Bend Adhesion ASTM B571 PASS
Repair compatibility Paint Adhesion ASTM D3359 PASS
35
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | PASS | uuml | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | PASS | uuml | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | IN TEST | On-going | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | IN TEST | On-going | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | PASS | uuml | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | PASS | uuml | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | PASS | uuml | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | PASS | uuml | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
Corrosion Performance Testing
Corrosion PerformancebullSalt FogbullCyclicbullLong term OutdoorbullRepairability
Engineering Requirement
Test (s) Specification Status
Corrosion Salt Fog ASTM B117 Completed
Cyclic Corrosion Salt Fog (Cyclic) GMW14872 In Test
Threaded component Salt Fog ASTM B117 Completed
Beach Exposure Long-Term Outdoor ASTM B537 In Test
Galvanic Corrosion Resistance
Salt Fog ASTM B 117JG-PP JTP BD-R-1-1
In Test
Galvanic Potential Open Circuit Potential In Test
Fluid Resistance Fluid Immersion ASTM F843 Completed
Repair compatibility Salt Fog ASTM B117 In Test
36
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | In Test | On-going | ||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | Completed | On-going | ||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | In Test | On-going | ||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | In Test | On-going | ||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | In Test | On-going | |||||||
| Fluid Resistance | Fluid Immersion | Corrosion | ASTM F843 | Completed | On-going | ||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | In Test | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
Process and Performance Testing
Process and PerformancebullLubricitybullGravelometrybullNDI SensitivitybullStrippability
Engineering Requirement
Test (s) Specification Status
Lubricity Run-onBreak-away torque amp Extended Reuse
NASM25027 IN TEST
Wear Durability Test Gravelometry Test ASTM D3170 PASS
Strippability Coater Recommendation or MIL-S-5002
MIL-STD-871 IN TEST
NDI Sensitivity Analysis Magnetic Particle Testing ASTM E1444 PASS
NDI Sensitivity Analysis Eddy Current Testing ASTM E566 or equivalent PASS
37
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | IN TEST | On-going | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | PASS | uuml | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | IN TEST | On-going | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | PASS | uuml | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | PASS | uuml | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||
SerdpEstcp2017
Structural Mechanical Properties Testing
Mechanical PropertiesbullHEbullFatiguebullSCCbullTi Compatibility
Engineering Requirement
Test (s) Specification Status
Hydrogen Embrittlement Hydrogen Embrittlement ASTM F519 PASS
Hydrogen Re-embrittlement
Hydrogen Re- Embrittlement ASTM F1624 PASS
Upper Use Temp Liquid MetalSolid Metal Embritttlement
ASTM F519 PASS
Titanium Embrittlement Test
Hydrogen Embrittlement ASTM F945 IN TEST
SCC 1e Cathodic Overpotential
Stress Corrosion Testing ASTM F519 IN TEST
Corrosion Fatigue Axial Fatigue ASTM E466 IN TEST
Fatigue Axial ASTM E466 IN TEST
Tensile Test Tensile Test (Su Sy E Elong RA) ASTM E8 IN TEST
38
Test Protocol
Test Protocol (2)
Quality
Corrosion
Structural Mechanical
Process amp Wear
- Integration of LHE alkaline Zn-Ni into NAVAIR Overhaul and Maintenance Facilities
- NAVAIR Technical Objectives
- ONR RIF amp SBIR Phase II5 Project Team
- SBIR Phase II5 Development Process
- Technical Progress ONR RIF (Phase III) Completed September 2017
- Process Line Layout - FRCSE
- Component Plating Demonstration
- Component Plating Demonstration
- Technical Progress Anode Design
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- LHE Zn-Ni ndash Spotting Dolly Pin DemVal
- NAVAIR Test Protocol
- Design of Experiment (DOE)
- Adhesion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Corrosion Testing
- ASTM B117 Threaded Surface Testing
- KSC Beach Initial Exposure Corrosion Testing
- KSC Beach Initial Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- NRL Key West Exposure Corrosion Testing
- Embrittlement Testing
- Stress Corrosion Cracking TestingCoupon Material - 4340 (260-280ksi)
- Gravelometry Testing
- Non-Destructive Testing
- Non-Destructive Testing
- Axial Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi) - Unpeened
- Corrosion Fatigue Test MatrixCoupon Material - 4340 025 Dia (260-280ksi)
- MIL-DTL-5002 Restrictions
- NAVAIR Integration Strategy
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- SELECTIVE ELECTROPLATING
- Questions
- Quality Testing
- Corrosion Performance Testing
- Process and Performance Testing
- Structural Mechanical Properties Testing
-
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | PASS | uuml | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | PASS | uuml | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | IN TEST | On-going | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | IN TEST | On-going | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | IN TEST | On-going | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | IN TEST | On-going | ||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | Status | ||||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | uuml | |||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | uuml | |||||||
| Hardness | Microhardness | Quality | ASTM E384 | On-going | |||||||
| Metallography | As plated and post-heat treat | Quality | NA | On-going | |||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | uuml | |||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | uuml | |||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | uuml | |||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | uuml | |||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 | uuml | |||||||
| Corrosion | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Cyclic Corrosion | Salt Fog (Cyclic) | Corrosion | GMW14872 | On-going | |||||||
| Threaded component | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Beach Exposure | Long-Term Outdoor | Corrosion | ASTM B537 | On-going | |||||||
| Galvanic Corrosion Resistance | Salt Fog | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | On-going | |||||||
| Galvanic Potential | Open Circuit Potential | Corrosion | On-going | ||||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843 | On-going | |||||||
| Repair compatibility | Salt Fog | Corrosion | ASTM B117 | On-going | |||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | uuml | |||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | uuml | |||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | On-going | |||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing | Structural Mechanical | ASTM F519 | On-going | |||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | On-going | |||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | On-going | |||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | On-going | |||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | On-going | |||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | uuml | |||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | On-going | |||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | uuml | |||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | uuml | |||||||
| NB | |||||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||||
| Engineering Requirement | Test (s) | Category | Specification | Status | |||||
| Engineering Requirement | Test (s) | Category | Reference (s) | Column1 | |||||
| Appearance amp Finish Quality | Visual Examination | Quality | MIL-STD-870B AMS-QQ-P-416 | ||||||
| Thickness | X-Ray Spectrometry | Quality | ASTM B568 or ASTM E376 | ||||||
| Hardness | Microhardness | Quality | ASTM E384 | ||||||
| Metallography | As plated and post-heat treat | Quality | NA | ||||||
| Adhesion | Bend-to-Break | Quality | ASTM B571 | ||||||
| Adhesion | Wet Tape (Paint Adhesion) | Quality | MIL‐PRF‐85582ASTM D3359 | ||||||
| Throwing Power | Tube fixture XRF | Quality | MIL-STD-870B AMS-QQ-P416 | ||||||
| Repair compatibility | Bend Adhesion | Quality | ASTM B571 | ||||||
| Repair compatibility | Paint Adhesion | Quality | ASTM D3359 MIL-PRF-23377 MIL-PRF-85582 | ||||||
| Corrosion | Salt Fog - Unscribed - Scribed | Corrosion | ASTM B117 | ||||||
| Corrosion | Salt Fog (Cyclic) - Unscribed - Scribed | Corrosion | GMW14872 | ||||||
| Painted Corrosion | Salt Fog (NSS) - Scribed | Corrosion | ASTM B117 | ||||||
| Threaded component corrosion test | AISI 1XXX or 4XXX Threaded Rod | Corrosion | ASTM B117 | ||||||
| Beach Exposure | Bare and Painted Corrosion | Corrosion | ASTM B537 | ||||||
| Galvanic Corrosion Resistance | Galvanic couples tested in accelerated corrosion test | Corrosion | ASTM B 117JG-PP JTP BD-R-1-1 | ||||||
| Galvanic Potential | Electrochemical Testing Open Circuit Potential Polarization curve | Corrosion | Best Practices forCorrosion DataAcquisition Vol 1Polarization Data forGalvanic CorrosionPrediction | ||||||
| Fluid Corrosion Resistance | Fluid Immersion | Corrosion | ASTM F843SAE AMS 1435SAE ARP 1755 | ||||||
| Repair compatibility | unscribed and scribed corrosion performance | Corrosion | ASTM B117 | ||||||
| Hydrogen Embrittlement | Hydrogen Embrittlement | Structural Mechanical | ASTM F519 | ||||||
| Hydrogen Re-embrittlement | Hydrogen Re- Embrittlement | Structural Mechanical | ASTM F1624 | ||||||
| Upper Use Temp | Liquid MetalSolid Metal Embritttlement | Structural Mechanical | ASTM F519 | ||||||
| Titanium Embrittlement Test | Hydrogen Embrittlement | Structural Mechanical | ASTM F945 | ||||||
| SCC 1e Cathodic Overpotential | Stress Corrosion Testing - Bare - Primer - Primer + Topcoat | Structural Mechanical | ASTM F519 | ||||||
| Corrosion Fatigue | Axial Fatigue | Structural Mechanical | ASTM E466 | ||||||
| Fatigue | Axial | Structural Mechanical | ASTM E466 | ||||||
| Tensile Test | Tensile Test (Su Sy E Elong RA) | Structural Mechanical | ASTM E8 | ||||||
| Lubricity | Run-onBreak-away torque amp Extended Reuse | Wear | NASM25027 | ||||||
| Wear Durability Test | Gravelometry Test | Wear | ASTM D3170 | ||||||
| Strippability | Coater Recommendation or MIL-S-5002 | Process | MIL-STD-871 | ||||||
| NDI Sensitivity Analysis | Magnetic Particle Testing | Process | ASTM E1444 | ||||||
| NDI Sensitivity Analysis | Eddy Current Testing | Process | ASTM E566 or equivalent | ||||||
| NB | |||||||||
| Corrosion Fatigue | Corrosion Fatigue | ASTM E 466 | |||||||
| Fatigue | RR Moore rotaing bending fatigue | ASTM E468 ISO 1143 | |||||||