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Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

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Page 1: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Integrating Constraint Programming and Mathematical Programming

John Hooker

Carnegie Mellon University

Page 2: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

These slides are available at

http://ba.gsia.cmu.edu/jnh

g

Page 3: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

A Simple ExampleIntegrating CP and MPBranch Infer and Relax

DecompositionRecent Success Stories

RelaxationPutting it Together

Surveys and Tutorials

Page 4: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

gProgrammingProgrammin

• Constraint programming is related to computer programming.

• Mathematical programming has nothing to do with computer programming.

• “Programming” historically refers to logistics plans (George Dantzig’s first application).

• MP is purely declarative.

Page 5: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

A Simple Example

Solution by Constraint ProgrammingSolution by Integer Programming

Solution by a Hybrid Method

Page 6: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

The Problem

}4,,1{

},,{different-all

30253subject to

485min

321

321

321

jx

xxx

xxx

xxx

We will illustrate how search, inference and relaxation may be combined to solve this problem by:

• constraint programming

• integer programming

• a hybrid approach

Page 7: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Solve as a constraint programming problem

}4,,1{},,{different-all

30253485

321

321

321

jxxxx

xxxzxxx

Start with z = .Will decrease as feasible solutions are found.

Search: Domain splittingInference: Domain reduction Relaxation: Constraint store (set of current variable domains)

Constraint store can be viewed as consisting of in-domain constraints xj Dj, which form a relaxation of the problem.

Global constraint

Page 8: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Domain reduction for inequalities

• Bounds propagation on 30253

485

321

321

xxxzxxx

impliesFor example, 30253 321 xxx

25

812305

2330 312

xxx

So the domain of x2 is reduced to {2,3,4}.

Page 9: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Domain reduction for all-different (e.g., Régin)

• Maintain hyperarc consistency on

},,{different-all 321 xxx

Suppose for example:

Domain of x1

Domain of x2

Domain of x3

1 21 21 2 3 4

Then one can reduce the domains:

1 21 2

3 4

• In general, solve a maximum cardinality matching problem and apply a theorem of Berge

Page 10: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

z = 1 2 3 42 3 4

1 2 3 4

3 42 32 3 4

2 34

1 2

infeasible x = (3,4,1)value = 51

z = z = 52

Domain of x1 Domain of x2 Domain of x3 D2={2,3} D2={4}

Domain of x2

D2={2} D2={3} D1={3}D1={2}

infeasiblex = (4,3,2)value = 52

Page 11: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Solve as an integer programming problem

Search: Branch on variables with fractional values in solution of continuous relaxation.Inference: Generate cutting planes (covering inequalities).Relaxation: Continuous (LP) relaxation.

Page 12: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Rewrite problem using integer programming model:

Let yij be 1 if xi = j, 0 otherwise.

jiy

jy

iy

ijyx

xxx

xxx

ij

iij

jij

jiji

, all},1,0{

4,,1,1

3,2,1,1

3,2,1,

30253subject to

485min

3

1

4

1

5

1

321

321

Page 13: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Continuous relaxation

jiyxxx

xxxx

xx

jy

iy

ijyx

xxx

xxx

ij

iij

jij

jiji

, all1,08

44

5

4,,1,1

3,2,1,1

3,2,1,

17424subject to

534min

321

32

31

21

3

1

4

1

4

1

321

321

Relax integrality

Covering inequalities

Page 14: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Branch and bound (Branch and relax)

The incumbent solution is the best feasible solution found so far.

At each node of the branching tree:

• If

There is no need to branch further.

• No feasible solution in that subtree can be better than the incumbent solution.

• Use SOS-1 branching.

Optimal value of relaxation

Value of incumbent solution

Page 15: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

5.490001

2/12/100

2/12/100

z

y

y12 = 1 y13 = 1 y14 = 1

2.500010

8.0002.0

0100

z

y

50002/12/1

0100

1000

z

y

y11 = 1

Infeas.

Infeas. Infeas.

z = 54

z = 51

Infeas. z = 52

5002/102/1

1000

0010

z

y

Infeas.

4.500010

09.001.0

1000

z

y

8.500100

15/130015/2

0010

z

y

Infeas. Infeas. Infeas. Infeas.

Page 16: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Solve using a hybrid approach

Search:

• Branch on fractional variables in solution of relaxation.

• Drop constraints with yij’s. This makes relaxation too large without much improvement in quality.

• If variables are all integral, branch by splitting domain.

• Use branch and bound.

Inference:

• Use bounds propagation for all inequalities.• Maintain hyperarc consistency for all-different constraints.

Page 17: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxation:

• Put knapsack constraint in LP.

• Put covering inequalities based on knapsack/all-different into LP.

Page 18: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

}4,,1{

8

4

4

5

},,{different-all

30253s.t.

485min

321

32

31

21

321

321

321

jx

xxx

xx

xx

xx

xxx

xxx

zxxx

Model for hybrid approach

Covering inequalities

Generate and propagate covering inequalities at each node of search tree

Page 19: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

z = 1 2 3 4 2 3 4 1 2 3 4

3 4 2 3 223 4

x = (3,4,1)value = 51

z = 52

x = (2,4,3)value = 54

x = (3.7,3,2)value = 50.3

x = (3.5,3.5,1) value = 49.5

x2 = 3 x2 = 4

2 3 4 4 1 2 3

x1=2 x1=3

x = (2,4,2)value = 50

x = (4,3,2)value = 52

infeasible

x1=3 x1=4

Page 20: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Integrating CP and MP

MotivationTwo Integration Schemes

Page 21: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Motivation to Integrate CP and MP

• Inference + relaxation.

• CP’s inference techniques tend to be effective when constraints contain few variables.

• Misleading to say CP is effective on “highly constrained” problems.

• MP’s relaxation techniques tend to be effective when constraints or objective function contain many variables.

• For example, cost and profit.

Page 22: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

• “Horizontal” + “vertical” structure.

• CP’s idea of global constraint exploits structure within a problem (horizontal structure).

• MP’s focus on special classes of problems is useful for solving relaxations or subproblems (vertical structure).

Motivation to Integrate CP and MP

Page 23: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

• Procedural + declarative.

• Parts of the problem are best expressed in MP’s declarative (solver-independent) manner.

• Other parts benefit from search directions provided by user.

Motivation to Integrate CP and MP

Page 24: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Integration Schemes

Recent work can be broadly seen as using two integrative ideas:

• Branch-infer-and-relax - View CP and MP methods as special cases of a branch-infer-and-relax method.

• Decomposition - Decompose problems into a CP part and an MP part, perhaps using a Benders scheme.

Page 25: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Branch-infer-and-relax

• Existing CP and MP combine branching, inference and relaxation.

• Branching – enumerate solutions by branching on variables or violated constraints.

• Inference – deduce new constraints

• CP: domain reduction

• MP: cutting planes.

• Relaxation – remove some constraints before solving

• CP: the constraint store (variable domains)

• MP: continuous relaxation

Page 26: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Decomposition

• Some problems can be decomposed into a master problem and subproblem.

• Master problem searches over some of the variables.

• For each setting of these variables, subproblem solves the problem over the remaining variables.

• One scheme is a generalized Benders decomposition.

• CP is natural for subproblem, which can be seen as an inference (dual) problem.

Page 27: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Branch Infer and Relax

A Second Example: Discrete Lot Sizing

Page 28: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Discrete Lot Sizing

• Manufacture at most one product each day.

• When manufacturing starts, it may continue several days.

• Switching to another product incurs a cost.

• There is a certain demand for each product on each day.

• Products are stockpiled to meet demand between manufacturing runs.

• Minimize inventory cost + changeover cost.

Page 29: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Discrete lot sizing

t = 1 2 3 4 5 6 7 8

A B A

yt = A A A B B 0 A 0

job

0 = dummy job

Page 30: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

0 ,}1,0{ , ,

all ,1, all ,, all ,

, all ,, all ,1

, all ,1, all ,

, all ,, all ,s.t.

min

1,

1,

1,

1,

1,

,

itit

ijtitit

iit

itit

jtijt

tiijt

jttiijt

tiit

itit

tiitit

itititti

it ijijtijitit

sxzy

tytiCyxtiy

tiytiyy

tiyztiyz

tiyyztisdxs

qsh

IP model

(Wolsey)

Page 31: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Modeling variable indices with element

To implement variably indexed constant

Replace with z and add constraintwhich sets z = ay

zaay n ),,,(,element 1 ya

ya

To implement variably indexed variable

Replace with z and add constraintwhich posts the constraint z = xy.

There are straightforward filtering algorithms for element.

zxxy n ),,,(,element 1 yx

yx

Page 32: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

tixiytisCx

tisdxstqv

tshu

vu

itt

itit

itititti

yyt

iitit

ttt

tt

, all ,0, all ,0,0

, all , all ,

all ,s.t.

)(min

1,

1

stock level

changeover cost

total inventory + changeover cost

inventory balance

daily production

Hybrid model

Page 33: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

tixiytisCx

tisdxstqv

tshu

vu

itt

itit

itititti

yyt

iitit

ttt

tt

, all ,0, all ,0,0

, all , all ,

all ,s.t.

)(min

1,

1

Generate inequalities to put into relaxation (to be discussed)

Put into relaxation

Apply constraint propagation to everything

To create relaxation:

Page 34: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Solution

Search: Domain splitting, branch and bound using relaxation of selected constraints.

Inference: Domain reduction and constraint propagation.

Characteristics:

• Conditional constraints impose consequent when antecedent becomes true in the course of branching.

• Relaxation is somewhat weaker than in IP because logical constraints are not all relaxed.

• But LP relaxations are much smaller--quadratic rather than cubic size.

• Domain reduction helps prune tree.

Page 35: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Decomposition

Idea Behind Benders DecompositionLogic Circuit Verification

Machine Scheduling

Page 36: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Idea Behind Benders Decomposition “Learn from one’s mistakes.”

• Distinguish primary variables from secondary variables.

• Search over primary variables (master problem).

• For each trial value of primary variables, solve problem over secondary variables (subproblem).

• Can be viewed as solving a subproblem to generate Benders cuts or “nogoods.”

• Add the Benders cut to the master problem to require next solution to be better than last, and re-solve.

• Can also be viewed as projecting problem onto primary variables.

Page 37: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Logic circuit verification(JNH, Yan)

Logic circuits A and B are equivalent when the following circuit is a tautology:

A

B

x1

x2

x3

andinputs

The circuit is a tautology if the output over all 0-1 inputs is 1.

Page 38: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

x1

x2

x3

inputs

and

or

and

not

not

or

or

not

not

and

y1

y3

y2

y4

y5

y6

For instance, check whether this circuit is a tautology:

The subproblem is to find whether the output can be 0 when the input x is fixed to a given value.

But since x determines the output of the circuit, the subproblem is easy: just compute the output.

Page 39: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

x1

x2

x3

and

or

and

not

not

or

or

not

not

and

y1

y3

y2

y4

y5

y6

For example, let x = (1,0,1).

1

1

1

1

1

0

0

0

1

To construct a Benders cut, identify which subsets of the inputs are sufficient to generate an output of 1.

For instance, suffices.)1,0(),( 32 xx

Page 40: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

x1

x2

x3

and

or

and

not

not

or

or

not

not

and

y1

y3

y2

y4

y5

y6

1

1

1

1

1

0

0

0

1

For this, it suffices that y4 = 1 and y5 = 1.

For this, it suffices that y2 = 0.

For this, it suffices that y2 = 0.

For this, it suffices that x2 = 0 and x3 = 1.

So, Benders cut is 32 xx

Page 41: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Now solve the master problem

32 xx

One solution is )0,0,0(),,( 321 xxx

This produces output 0, which shows the circuit is not a tautology.

Note: This is actually a case of classical Benders. The subproblem can be written as an LP (a Horn-SAT problem).

Page 42: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Machine scheduling

Assign each job to one machine so as to process all jobs at minimum cost. Machines run at different speeds and incur different costs per job. Each job has a release date and a due date.

• In this problem, the master problem assigns jobs to machines. The subproblem schedules jobs assigned to each machine.

• Classical mixed integer programming solves the master problem.

• Constraint programming solves the subproblem, a 1-machine scheduling problem with time windows.

• This provides a general framework for combining mixed integer programming and constraint programming.

Page 43: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Modeling resource-constrained scheduling with cumulative

Jobs 1,2,3 consume 3 units of resources.Jobs 4,5 consume 2 units.Maximum L = 7 units of resources available.

Min makespan = 8

L

1

2 3

4

5resources

021 tt 0543 ttt

7),2,2,3,3,3(),5,5,3,3,3(),,...,(cumulative 51 tt

Start times Durations Resource consumption L

Page 44: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

ieixDixt

jSDt

jRt

C

jijjj

jjxj

jj

jjx

j

j

all,1,),|(),|(cumulative

all,

all,s.t.

min

A model for the machine scheduling problem:

Release date for job j

Cost of assigning machine xj to job j

Machine assigned to job j

Start times of jobs assigned to machine i

Start time for job j

Job durationDeadline

Resource consumption = 1 for each

job

Page 45: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

For a given set of assignments the subproblem is the set of 1-machine problems,

x

ieixDixt jijjj all,1,),|(),|(cumulative

Feasibility of each problem is checked by constraint programming.

Page 46: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Suppose there is no feasible schedule for machine . Then jobs cannot all be assigned to machine .

Suppose in fact that some subset of these jobs cannot be assigned to machine . Then we have a Benders cut

}|{ ixj j

)( somefor xJjix ij

)(xJi

ii

i

Page 47: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

KkixJjix

jSDt

jRt

C

kij

jjxj

jj

jjx

j

j

,,1, all ),( somefor

all,

all,s.t.

min

This yields the master problem,

This problem can be written as a mixed 0-1 problem:

Page 48: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

}1,0{

all },{min}{max

,,1 , all ,1)1(

all ,1

all,

all,s.t.

min

ij

jj

jj

ijj

ij

ix

jij

iij

ji

ijijj

jj

ijijij

y

iRSyD

Kkiy

jy

jSyDt

jRt

yC

kj

Valid constraint added to improve performance

Page 49: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Computational Results (Jain & Grossmann)

Computational Results

0.01

0.1

1

10

100

1000

10000

100000

1 2 3 4 5

Problem size

Se

co

nd

s MILP

CP

OPL

Benders

Problem sizes (jobs, machines)1 - (3,2)2 - (7,3)3 - (12,3)4 - (15,5)5 - (20,5)

Each data point represents an average of 2 instances

MILP and CP ran out of memory on 1 of the largest instances

Page 50: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

An Enhancement: Branch and Check(JNH, Thorsteinsson)

• Generate a Benders cut whenever a feasible solution is found in the master problem tree search.

• Keep the cuts (essentially nogoods) in the problem for the remainder of the tree search.

• Solve the master problem only once but continually update it.

• This was applied to the machine scheduling problem described earlier.

x

Page 51: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Enhancement Using “Branch and Check” (Thorsteinsson)

Computation times in seconds. Problems have 30 jobs, 7 machines.

0

20

40

60

80

100

120

140

1 2 3 4 5

Problem

Se

con

ds

Hybrid

Branch & check

Page 52: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Recent Success Stories

Product ConfigurationProcess Scheduling at BASFPaint Production at Barbot

Production Line Sequencing at Peugeot/Citroën Line Balancing at Peugeot/Citroën

Page 53: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Example of Faster Solution:Product configuration

• Find optimal selection of components to make up a product, subject to configuration constraints.

• Use continuous relaxation of element constraints and reduced cost propagation.

Page 54: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Computational Results (Ottosson & Thorsteinsson)

0.01

0.1

1

10

100

1000

8x10 16x20 20x24 20x30

Problem

Se

con

ds CPLEX

CLP

Hybrid

Page 55: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Process Scheduling and Lot Sizing at BASF

Manufacture of polypropylenes in 3 stages

polymerization

intermediate storage

extrusion

Page 56: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Process Scheduling and Lot Sizing at BASF

• Manual planning (old method)

• Required 3 days

• Limited flexibility and quality control

• 24/7 continuous production

• Variable batch size.

• Sequence-dependent changeover times.

Page 57: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Process Scheduling and Lot Sizing at BASF

• Intermediate storage

• Limited capacity

• One product per silo

• Extrusion

• Production rate depends on product and machine

Page 58: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Process Scheduling and Lot Sizing at BASF

• Three problems in one

• Lot sizing – based on customer demand forecasts

• Assignment – put each batch on a particular machine

• Sequencing – decide the order in which each machine processes batches assigned to it

Page 59: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Process Scheduling and Lot Sizing at BASF

• The problems are interdependent

• Lot sizing depends on assignment, since machines run at different speeds

• Assignment depends on sequencing, due to restrictions on changeovers

• Sequencing depends on lot sizing, due to limited intermediate storage

Page 60: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Process Scheduling and Lot Sizing at BASF

• Solve the problems simultaneously

• Lot sizing: solve with MIP (using XPRESS-MP)

• Assignment: solve with MIP

• Sequencing: solve with CP (using CHIP)

• The MIP and CP are linked mathematically.

• Use logic-based Benders decomposition, developed only in the last few years.

Page 61: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Sample schedule, illustrated with Visual Scheduler (AviS/3)

Source: BASF

Page 62: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Process Scheduling and Lot Sizing at BASF

• Benefits

• Optimal solution obtained in 10 mins.

• Entire planning process (data gathering, etc.) requires a few hours.

• More flexibility

• Faster response to customers

• Better quality control

Page 63: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Paint Production at Barbot

• Two problems to solve simultaneously

• Lot sizing

• Machine scheduling

• Focus on solvent-based paints, for which there are fewer stages.

• Barbot is a Portuguese paint manufacturer.

Several machines of each type

Page 64: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Paint Production at Barbot

• Solution method similar to BASF case (MIP + CP).

• Benefits

• Optimal solution obtained in a few minutes for 20 machines and 80 products.

• Product shortages eliminated.

• 10% increase in output.

• Fewer cleanup materials.

• Customer lead time reduced.

Page 65: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Production Line Sequencing at Peugeot/Citroën

• The Peugeot 206 can be manufactured with 12,000 option combinations.

• Planning horizon is 5 days

Page 66: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Production Line Sequencing at Peugeot/Citroën

• Each car passes through 3 shops.

• Objectives

• Group similar cars (e.g. in paint shop).

• Reduce setups.

• Balance work station loads.

Page 67: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Production Line Sequencing at Peugeot/Citroën

• Special constraints

• Cars with a sun roof should be grouped together in assembly.

• Air-conditioned cars should not be assembled consecutively.

• Etc.

Page 68: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Production Line Sequencing at Peugeot/Citroën

• Problem has two parts

• Determine number of cars of each type assigned to each line on each day.

• Determine sequencing for each line on each day.

• Problems are solved simultaneously.

• Again by MIP + CP.

Page 69: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Sample schedule

Source: Peugeot/Citroën

Page 70: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Production Line Sequencing at Peugeot/Citroën

• Benefits

• Greater ability to balance such incompatible benefits as fewer setups and faster customer service.

• Better schedules.

Page 71: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Line Balancing at Peugeot/Citroën

A classic production sequencing problem

Source: Peugeot/Citroën

Page 72: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Line Balancing at Peugeot/Citroën

• Objective

• Equalize load at work stations.

• Keep each worker on one side of the car

• Constraints

• Precedence constraints between some operations.

• Ergonomic requirements.

• Right equipment at stations (e.g. air socket)

Page 73: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Line Balancing at Peugeot/Citroën

• Solution again obtained by a hybrid method.

• MIP: obtain solution without regard to precedence constraints.

• CP: Reschedule to enforce precedence constraints.

• The two methods interact.

Page 74: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Source: Peugeot/Citroën

Page 75: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Line Balancing at Peugeot/Citroën

• Benefits

• Better equalization of load.

• Some stations could be closed, reducing labor.

• Improvements needed

• Reduce trackside clutter.

• Equalize space requirements.

• Keep workers on one side of car.

Page 76: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxation

Relaxing all-differentRelaxing element

Relaxing cycle (TSP)Relaxing cumulative

Relaxing a disjunction of linear systemsLagrangean relaxation

Page 77: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Uses of Relaxation

• Solve a relaxation of the problem restriction at each node of the search tree. This provides a bound for the branch-and-bound process.

• In a decomposition approach, place a relaxation of the subproblem into the master problem.

Page 78: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Obtaining a Relaxation• OR has a well-developed technology for finding polyhedral relaxations for discrete constraints (e.g., cutting planes).

• Relaxations can be developed for global constraints, such as all-different, element, cumulative.

• Disjunctive relaxations are very useful (for disjunctions of linear or nonlinear systems).

Page 79: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxation of alldifferent

nx

xx

j

n

,,1

),,(alldiff 1

Convex hull relaxation, which is the strongest possible linear relaxation (JNH, Williams & Yan):

Jjj

n

jj

nJnJJJx

nnx

|| with ,,1 all),1|(|||

)1(

21

121

For n = 4:

1,,,

3,3,3,3,3,3

6,6,6,6

10

4321

434232413121

432431421321

4321

xxxx

xxxxxxxxxxxx

xxxxxxxxxxxx

xxxx

Page 80: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxation of element

To implement variably indexed constant

Replace with z and add constraint zaay n ),,,(,element 1

Convex hull relaxation of element constraint is simply

}{max}{min jDj

jDj

azayy

Current domain of y

ya

ya

Page 81: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

If 0 xj m0 for each j, there is a simple convex hull relaxation (JNH):

yy Dj

jDj

yj xzmDx 01

Relaxation of element

To implement variably indexed variable

Replace with z and add constraintwhich posts constraint

zxxy n ),,,(,element 1 )( j

Djxz

y

If 0 xj mj for each j, another relaxation is

y

y

y

y

Dj j

Djy

j

j

Dj j

Djy

j

j

m

Dm

x

z

m

Dm

x

1

1

1

1

yx

yx

Page 82: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Example:

xy, where Dy = {1,2,3} and

50

40

30

3

2

1

x

x

x

Replace xy with z and element(y,(x1,x2,x3),z)

Relaxation:

47

120

47

12

47

15

47

20

47

120

47

12

47

15

47

20321321

321321 10

xxxzxxx

xxxzxxx

Page 83: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxation of cycle

Use classical cutting planes for traveling salesman problem:

),,cycle(subject to

min

1 n

jjy

yy

cj

Visit each city exactly once in a single tour

Distance from city j to city yj

yj = city immediately following city j

Can also write:

),,different(-allsubject to

min

1

1

n

jyy

yy

cjj

yj = jth city in tour

Page 84: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxation of cumulative(JNH, Yan)

Where t = (t1,…,tn) are job start times d = (d1,…,dn) are job durations r = (r1,…,rn) are resource consumption rates L is maximum total resource consumption rate a = (a1,…,an) are earliest start times

Lrdt ,,,cumulative

Page 85: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

One can construct a relaxation consisting of the following valid cuts.

If some subset of jobs {j1,…,jk} are identical (same release time a0, duration d0, and resource consumption rate r0), then

021

0 )1(2)1(1

dQPkPaPttkjj

is a valid cut and is facet-defining if there are no deadlines, where

1,0

Q

kP

r

LQ

Page 86: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

The following cut is valid for any subset of jobs {j1,…,jk}

i

k

i

ijj d

Lr

ikttk

121

21)(

1

Where the jobs are ordered by nondecreasing rjdj.

Analogous cuts can be based on deadlines.

Page 87: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Example:Consider problem with following minimum makespan solution (all release times = 0):

Min makespan = 8

L

1

2 3

4

5

time

resources

0

6

2

3

3

5,5,3,3,3s.t.

min

76

54321

74

5432

145

4321

321

54321

jt

ttttt

tttt

tttt

ttt

tttttz

z

Relaxation:Resulting bound:

17.5makespan z

Facet defining

Page 88: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxing Disjunctions of Linear Systems

kk

kbxA

(Element is a special case.)

Convex hull relaxation (Balas).

0

1

all,

k

kk

k

kk

kk

y

y

xx

kybxAk

Additional variables needed.

Can be extended to nonlinear systems (Stubbs & Mehrotra)

Page 89: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

“Big M” relaxation

0

1

all),1(

k

kk

kkk

y

y

kyMbxAk

Where (taking the max in each row):ki

ki

ki

ki

xk

ki bkkbAxAM

}' all,|{maxmax ''

This simplifies for a disjunction of inequalitieswhere 0 xj mj (Beaumont):

kk

K

kbxa

1

K

k k

kK

k k

kK

M

bx

M

a

111

where

jj

kjk maM ,0max

Page 90: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Example:

10

80

machine large

5

50

machine small

0

machine no

x

z

x

zx

Output of machineFixed cost of machine

Convex hull relaxation:

0,

1

105

8050

32

32

32

32

yy

yy

yyx

yyz

x

z

Big-M relaxation:

0,

1

80

50

55

510

1010

32

32

3

2

3

2

32

yy

yy

yz

yz

yx

yx

yyx

x

z

Page 91: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Putting It Together

Elements of a General SchemeProcessing Network Design

Benders Decomposition

Page 92: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Elements of a General Scheme

• Model consists of

• declaration window (variables, initial domains)

• relaxation windows (initialize relaxations & solvers)

• constraint windows (each with its own syntax)

• objective function (optional)

• search window (invokes propagation, branching, relaxation, etc.)

• Basic algorithm searches over problem restrictions, drawing inferences and solving relaxations for each.

Page 93: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Elements of a General Scheme

• Relaxations may include:

• Constraint store (with domains)

• Linear programming relaxation, etc.

• The relaxations link the windows.

• Propagation (e.g., through constraint store).

• Search decisions (e.g., nonintegral solutions of linear relaxation).

Page 94: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Elements of a General Scheme

• Constraints invoke specialized inference and relaxation procedures that exploit their structure. For example, they

• Reduce domains (in-domain constraints added to constraint store).

• Add constraints to original problems (e.g. cutting planes, logical inferences, nogoods)

• Add cutting planes to linear relaxation (e.g., Gomory cuts).

• Add specialized relaxations to linear relaxation (e.g., relaxations for element, cumulative, etc.)

Page 95: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Elements of a General Scheme

• A generic algorithm:

• Process constraints.

• Infer new constraints, reduce domains & propagate, generate relaxations.

• Solve relaxations.

• Check for empty domains, solve LP, etc.

• Continue search (recursively).

• Create new problem restrictions if desired (e.g, new tree branches).

• Select problem restriction to explore next (e.g., backtrack or move deeper in the tree).

Page 96: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Example: Processing Network Design

• Find optimal design of processing network.

• A “superstructure” (largest possible network) is given, but not all processing units are needed.

• Internal units generate negative profit.

• Output units generate positive profit.

• Installation of units incurs fixed costs.

• Objective is to maximize net profit.

Page 97: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Sample Processing Superstructure

Unit 1

Unit 2

Unit 3

Unit 4

Unit 5

Unit 6

Outputs in fixed proportion

Page 98: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Declaration Window

ui [0,ci] flow through unit i

xij [0,cij] flow on arc (i,j)

zi [0,] fixed cost of unit i

yi Di = {true,false} presence or absence of unit i

Page 99: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Objective Function Window

)(max ii

ii zur

Net revenue generated by unit i per unit flow

Page 100: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxation Window

Type: Constraint store, consisting of variable domains.

Objective function: None.

Solver: None.

Page 101: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Relaxation Window

Type: Linear programming.

Objective function: Same as original problem.

Solver: LP solver.

Page 102: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Constraint Window

Type: Linear (in)equalities.

Ax + Bu = b (flow balance equations)

Inference: Bounds consistency maintenance.

Relaxation: Add reduced bounds to constraint store.

Relaxation: Add equations to LP relaxation.

Page 103: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Constraint Window

Type: Disjunction of linear inequalities.

Inference: None.

Relaxation: Add Beaumont’s projected big-M relaxation to LP.

0i

i

ii

iu

ydz

y

Page 104: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Constraint Window

Type: Propositional logic.

Don’t-be-stupid constraints:

Inference: Resolution (add resolvents to constraint set).

Relaxation: Add reduced domains of yi’s to constraint store.

Relaxation (optional): Add 0-1 inequalities representing propositions to LP.

)()()()()(

)(

32613

32562

324542

65312

43321

yyyyyyyyyyyyyyyyyyyyy

yyyyy

Page 105: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Search Window

Procedure BandBsearch(P,R,S,NetBranch) (canned branch & bound search using NetBranch as branching rule)

Page 106: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

User-Defined Window

Procedure NetBranch(P,R,S,i)

Let i be a unit for which ui > 0 and zi < di. If i = 1 then create P’ from P by letting Di = {T} and return P’. If i = 2 then create P’ from P by letting Di = {F} and return P’.

Page 107: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

Benders Decomposition

• Benders is a special case of the general framework.

• The Benders subproblems are problem restrictions over which the search is conducted.

• Benders cuts are generated constraints.

• The Master problem is the relaxation.

• The solution of the relaxation determines which subproblem to solve next.

Page 108: Integrating Constraint Programming and Mathematical Programming John Hooker Carnegie Mellon University

• A. Bockmayr and J. Hooker, Constraint programming, in K. Aardal, G. Nemhauser and R. Weismantel, eds., Handbook of Discrete Optimization, North-Holland, to appear. • S. Heipcke, Combined Modelling and Problem Solving in Mathematical Programming and Constraint Programming, PhD thesis, University of Buckingham, 1999.• J. Hooker, Logic, optimization and constraint programming, INFORMS Journal on Computing 14 (2002) 295-321. • J. Hooker, Logic-Based Methods for Optimization: Combining Optimization and Constraint Satisfaction, Wiley, 2000.• M. Milano, Integration of OR and AI constraint-based techniques for combinatorial optimization, http://www-lia.deis.unibo.it/Staff/MichelaMilano/tutorialIJCAI2001.pdf

Surveys/Tutorials on Hybrid Methods