integrated solutions for wind power plants
TRANSCRIPT
Integrated Solutions for Wind Power Plants
Stefan GallmannHead of Industry Solutions Wind EnergyPhoenix Contact Electronics GmbH
Suppliers Convention Hannover 2013
Integrated Solutions for Wind Power Plants
Technology and solutionsTechnology and solutions
Preferred supplier :Qualifiying factorsPreferred supplier :Qualifiying factors
PHOENIX CONTACT in the wind energy industry
PHOENIX CONTACT in the wind energy industry
PHOENIX CONTACTOverview
Phoenix Contact GmbH & Co.KG BlombergMarket leader in connectivity and interface technologyFounded 1923 in Essen12,800 employees worldwideAnnual turnover 2012: 1.59 billion Euros47 own sales offices worldwide40,000 active products1,500 new products p.a.
1928 Terminal blocksOne system for all connection technology Global market leader
We create progresswith innovative and inspiring solutions
1975 PCB terminal blockcomponents for manufacturersof automation devicesand industrial electronicsGlobal market leader
1980 InterfaceSignal conditioning for control systemsTechnology leader
1984 Fieldbus technologyFirst industrial fieldbus – todayIEC StandardTechnology leader
We create progresswith innovative and inspiring solutions
1985 Surge protectionProtection for systems and equipmentagainst surge voltageGlobal market leader
2000 Automation technologyIndustrial Ethernet andIndustrial wireless technologyTechnology leader
Years of experience with the industrySupplier to the wind powerindustry „from the beginning“
More than 12 years partnerfor automation technologyto OEMs of the industry
Specialized productsand solution developmentto support the requirementsof the wind power industry
Wind turbine automation expertiseSpecific expertise in wind turbinecontrol technology established inhouse
Solution development togetherwith our customers on a basis ofmutual trust and cooperation
Years of experience in supporting our customers on site - worldwide
Integrated Solutions for Wind Power Plants
PHOENIX CONTACT in the wind energy industry
PHOENIX CONTACT in the wind energy industry
Preferred supplier :Qualifiying factorsPreferred supplier :Qualifiying factors
Technology and solutionsTechnology and solutions
Wind turbine technology - developmentExamples of turbine sizes
2001
850 kWHub :70mRotor :56m
1996
250 kWHub :50mRotor :29m
e.g.Nordex N1173 MW
Hub :141mRotor :117m
2012
93,4 m
Wind turbine technology - developmentTypical mechanical design of a 250 kW turbine: fixed rotor speed, gear-box with asynchronous generator
2-stage generator
250 kWHub :50mRotor :29m
Stall regulated
Asynchronous60 kW / 250kW2-stage generator
~ 5...6 m
Rotor Gearbox Generator
Wind turbine technology - developmentExample of a typical control system for wind turbinesup to 500kW, around 1996
Single controller boardwith embedded microprocessor
Direct sensor/actor connections onboard
Basic control functions for- wind speed monitoring- rotor speed monitoring- Generator cut-in/out- compensation- Yawing- Brakes
Wind turbine technology - developmentToday‘s turbine technology : e.g. Gamesa G-128 4,5MW
Blade pitch system
Lubrication system
Blade Monitoring
SystemObstacle Lights
System Meteo System
Cooling System
Yawing System
Drive trainmonitoring system
Generator system
Power Converter system
Service Crane
Nacelle length ~ 17mNacelle weight ~ 230 to
Wind turbine technology - developmentToday‘s turbine technology : e.g. Gamesa G-128 4,5MW
Large number ofsub-systems withdistributed installationof electrical cabinets
TOWER
MAIN CONTROL
LOW VOLTAGEDISTRIBUTION
WIND PARK
Turbine automation – main tasks
and subsystems
Reliable high-speed communication to all units
and subsystems
High-speed realtimecontrol loop including- wind speed & direction- rotor speed- blade‘s pitch control- generator torque - yaw control
Emergency operationon power loss
System condition monitoring and alarming
Power generation controland monitoring of quality
Auxiliary system management- meteo data- cooling, lubrication- Lighting systemetc.
SAFE OPERATION
Service support functionalitiesand remote management
Wind parks : power generation plantsCommunication partners and requested services
Grid management commands
Video Intercom
Monitoring &diagnostics
Performancereporting
Remote services
Example of an automation architecture
Efficient automation engineeringwith large-scale integrated software tools
for planing andconstruction
for turbine controlsoftware development
for HMI Designand SCADA
for Remote Management
Integrated Solutions for Wind Power Plants
PHOENIX CONTACT in the wind energy industry
PHOENIX CONTACT in the wind energy industry
Preferred supplier :Qualifiying factorsPreferred supplier :Qualifiying factors
Technology and solutionsTechnology and solutions
Qualification as a preferred supplier
Technical consultancy and engineering supportResponsive technical service – inhouse and on siteFlexibility in product design, product adaption and mutual product developmentGlobal manufacturing footprint with short lead times
- where needed !
Integrated Solutions for Wind Power Plants
Thank you for listening !