ICL is ideal for limited spaces industry-wide, including offshore platforms and downstream facilities.• Enhancedproductivity• Highreliabilityandavailability• Lowoperatingcost• Compactandlightweightconfiguration• Highflexibilityandwideoperatingrange• Easyinstallationandlowmaintenance• Zeroemissionsandlownoise

Integrated Compressor LineProven zero-emissions compression for industry-wide applications

SmartSmaLL

and LIght

Single-stageversion

bhge.com

Copyright2018BakerHughes,aGEcompany,LLC(“BHGE”).Allrightsreserved.TheinformationcontainedinthisdocumentiscompanyconfidentialandproprietarypropertyofBHGEanditsaffiliates.ItistobeusedonlyforthebenefitofBHGEandmaynotbedistributed,transmitted,reproduced,altered,orusedforanypurposewithouttheexpresswrittenconsentofBHGE.

BakerHughesreservestherighttomakechangesinspecificationsandfeaturesshownherein,ordiscontinuetheproductdescribedatanytimewithoutnoticeorobligation.ContactyourBHGErepresentativeforthemostcurrentinformation.TheBakerHugheslogoisatrademarkofBakerHughes,aGEcompany,LLC.GEandtheGEMonogramaretrademarksoftheGeneralElectricCompany.

BHGE_ICL-072618 bhge.com

6MW,8,000hp,ICLwith4stagesin-lineduringfactoryacceptancetest.

High-performancedesignTheICLcombinesourrenownedcentrifugalcompressortechnologywithanelectricmotordriverinasingle,completelysealedcasingthatprovidesanefficient,easilyinstalled,andenvironmentallyfriendlycompressionsolutionforoilandgasapplicationsupto16MW.

ICL’ssmall,lightweightyetpowerfulpackageisaresultofBHGE’suniqueabilitytobringtogetherprovensolutionsfromtheoilandgas,aviation,andpowergenerationindustries.Allthesetechnologieshavebeenfullyproveninthemostdemandingconditions,andourwell-knowncompressortechnologieshaveachievedmanymilestonesfortheproduction,transportation,andprocessingsectorsoftheoilandgasindustry.

CentrifugalcompressorBoththemultistageandthesingle-stageICLcompressorcasingsaredirectlyflangedontothemotor,avoidinganyalignmentrequirements.Thesingle-stageICLcompressorrotorusesasingleimpeller,directlymountedonthemotorshaftthroughahirthcoupling.ThemultistageICLcompressorrotorfeaturesashaftonwhichuptonineimpellerscanbestacked.Therotorisconnectedtothemotorthroughaflexiblecoupling,eliminatingtheneedforcomplextuningofthebearingsystemandsimplifyingfuturerewheelingofthecompressor.TheICLdesignincorporatesBHGE’slatesttechnologicaladvances,includingourhigh-performanceimpellerdesigntodeliverthebestefficiency,flexibility,andoperatingrange.

MinimizedmaintenanceThankstotheAMBsystemthateliminatespartscontactandwear,aswellastheabsenceoflubeoilsystemsanddrygasseal,theICLmaintenancerequirementsaresignificantlyreduced.Asaresult,theICLboastshigherreliabilityand40%lowerrequestedmaintenancethanaconventionalcompressor.

• Nowearparts

• Nogearbox

• Nolubeoil

• Nosealsystems

ZeroemissionsTheICLisacleanapproachtocompression.Thereisnosealleakagefromthecompletelyclosedcase,nodepressurizationisrequiredonshutdown,andtheAMBsrequirenolubrication,sotherearenolubricantleaksandnooiltodisposeof.

• Noventingonshutdown

• Nobearinglubeoil

• Nosealleakage

ElectricmotoranddriveThecompressorisdrivenbyhigh-speedmotorandhigh-frequencydrivetechnologyfromGEPowerConversion.Thepressurized,inductionmotorincludesalaminatedrotorwithasquirrelcage—adesignprovenbymorethanfourmillionoperatinghoursinindustry-wideapplications.Thedriveishighlyefficientoveraverywideoperatingrange,withthesamehardwarecapableofdrivingthemotoratlowspeedsandallthewayupto300Hz.

ActivemagneticbearingsWithAMBtechnology,therotorislevitatedbyacontrolsystemthatpreciselyregulatestherotorspacingtoavoidallpartscontactandfriction.Thiseliminatestheneedforlubricanttherebysolvingtheproblemofleak-pronelubeoilsystemsusedwithconventionalbearings.TheAMBdesignmaintainsrotorlevitationduringstarts,normaloperation,andstopsincludingemergencyshutdowns.Ballbearingback-upallowsthemachinetostopwithoutdamage.

CompletesupportTheICLhasbeencommercializedsince2008andthetotalfleetin2018was45+unitswith300,000+cumulativeoperatinghours.BHGE’shighlyskilledlocalengineersandtechniciansprovideonsitetechnicalsupportforinstallation,commission,overhaul,repair,andmaintenance.Theyaresupportedbytheengineering,design,andanalysisteamsatourglobalCentersofExcellence,regionalserviceshops,technicalassistants,andprojectmanagers.

• Fullinstallationservices

• ExpertmaintenanceandongoingOEMsupport

• Remotemonitoringanddiagnostics

• Contractualserviceagreements

Proven versatility and reliability

TheIntegrated Compressor Line (ICL)fromBakerHughes,aGEcompany(BHGE),istheidealsolutionwhenhighefficiency,smallfootprint,andlownoiseareimportant.Thedesignsdrawonmorethan100yearsofexperienceandinnovationtodeliverprovencompressionperformanceinupstream,midstream,anddownstreamcleangasapplications.

Insteadofacombustionengine,ICLhasahigh-speedelectricmotorfullyintegratedwiththecompressorinasingle-sealedcasing.It’sahigh-efficiencyinductionmotor,provenbyfourmillionhoursofsuccessfuloperationover15years.Therotorislevitatedbyactivemagneticbearings(AMBs)andaprecisioncontrolsystem.Thiseliminatespartscontactandwear,lubeoilsystems,anddrygasseals—sotherearenofluidstoleakordisposeof,andnodepressurizationrequiredonshutdown.

Theseunitshaveamuchwideroperatingrangethanconventionalcompressors:35-105%ofnominalspeedversusthetypical70-105%—andtheICL’sefficiencyremainshighandstableovertheentirerange.With40%lowerrequestedmaintenancethanconventionalcompressors,ICLprovidesexceptionalreliabilityandavailability,nomatterwhereit’sinstalled.Anditdoesallthiswhileproducingzeroemissions.

10

6

5

4

3

2

1.1

1 2 3 4 5 10 20 30Inlet flow rate x 1,000 m3/h

Pres

sure

ratio

Multistage

Singlestage

Naturalgas

Refrigerantandethylene

Vehicletest

Gas storagePipelineGas exportSubsea—Blue-CHigh molecularweight

Offshore• Extendedcapabilityformild/rawgasandupto10barpartialpressureofCO2

• NewmaterialvalidatedformotorandAMB

• Upto100barsuctionpressure

Intheoffshoreenvironmentweightandfootprintarelimited.Bysavingupto60%inspaceandfootprint,theICLcanreducestructurecost,avoidadditionaldeckspacerequirements,orlimitplatformsizerequirements.TheICLrunsonmagneticbearingsandavoidsdrygasseals.Thus,itdoesnotrequireoilanddoesnothavecontinuousgasleakage.Thisdramaticallyimprovessafetybylimitingtheriskoffire.TheICLpackagedesignissimple,widelyaccessible,andapproximatelyhalf

thesizeofaconventionalcompressor.Themotorandcompressorcasingareflangedtightlytogethersotheunitdoesnotrequirethree-pointskidmounting.Removingcomplexauxiliariessuchasthelubeoilsystemanddrygassealpanelreducesmaintenancedowntime,simplifiesthenoiseenclosuredesign,andreducestheamountofnoiseproducedtomeeteventhetoughestregulations.

PipelinecompressionThesingle-stageICLoffersamuchwideroperatingrangethanconventionalcentrifugalcompressors.Ourdesigngreatlysimplifiesthecompressorandimprovesreliabilitythroughkeyfeaturesincluding:

• Overhungsingleimpeller

• Independentmotorcooling

• Lateralflange(10xNEMA)

• Easylateralaccess—allpreventivemaintenancepossiblewithoutdismantlingprocesspiping

• Radialinletandtangentialoutlet

• Simplifiedpackagewithnorunningauxiliaries

• StandardizedBHGEhighspeedmotor

• Minimalspareparts

• Axialthrustload-controldevice(patentpending)

• Motorcoolingensuredatlowpressureratio

• FlexibleIGVoption(sealedintegratedvariableinletguidevane)

design pressure ratio

• 1.1to1.4(upto1.55)

• Above1.4,multistageconfigurationbetweenbearingsapplies

• Ratedupto900lbs

BhgE high-speed drive system

• 4MW/5,500hp,18,000rpm

• 6-8.5MW/8,000–11,000hp,12,000rpm

• 16MW/21,500hp,8,000rpm

Storageandotheronshore• Powerupto16MW/21,500hp

• Pressureratingupto2,500lbs

• Flowupto35,000am3/h(20,000acfm)

• Multistagein-lineorback-to-back

• Idealforautomatedplants

• Broadoperatingrange

• Highefficiency

ICL’scompactdesigngreatlyenhancesbrownfieldupgradepossibilitiesbyminimizinginstallationcost,time,andspacerequirements.Onceinstalled,itincreasesproductivitythroughsignificantlylowermaintenancerequirements.Therearenofrictionpoints,sotheICLcanstartandstopquickly,andit’swellsuitedforgasnetworkmanagementandunmannedstationsinremotelocations.Producingabouthalfthenoiseofatraditional

product,ICLisalsoabetterfitwithitssurroundingenvironment;andthere’snooilorgasleakage,whichfurtherimprovesEHSperformance.It’sextremelyflexibleandefficient—onemachineperformsbothinjectionandwithdrawal—minimizingenergyconsumptionwhileproducingnoNOxorCO2emissions.

higher performance Wider application and lower emissions

Lubeoilsystem

Gassealpanel

Compressor

Highspeed

electricmotor

Coolinggas

filter

Compressor Gearbox Electricmotor