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Integrated Production Control System CENTUM CS 3000 R3 Safety Solution Safety Solution Bulletin 33Q01A11-01E www.centum.jp

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  • CENTUM, ProSafe, vigilance and vigilantplant are registered trademarks of Yokogawa Electric Corporation.Other company or product names in this bulletin are trademarks or registered trademarks of their respective holders.

    Absolute Integrity between Control System andSafety Instrumented SystemKey Features of YOKOGAWA’s Integrated SolutionsCommon Human Machine Interface (HMI)

    Operators can access to safety data by using the same HMI used by CENTUM CS 3000 R3. The unified architecture eliminates the conventional needs to set up separate

    monitoring environments for DCS and SIS. With the accustomed maneuvers, operators can predict critical conditions in much simpler ways.

    CENTUM CS 3000 R3 process alarm and ProSafe-RS safety alarm are merged and displayed in a single window on HIS. The unified monitoring and event data allows operators to

    be fully aware of critical conditions and to take quick action in case of emergency.

    Common standards for DCS and SIS architecture contribute to lower the maintenance overhead. Since the product colors of CENTUM CS 3000 R3 and

    ProSafe-RS are different, operators can easily distinguish between control and safety, which contributes to enhanced plant safety.

    Unified Alarm

    Shared Maintenance Procedures

    Integrated Production Control SystemCENTUM CS 3000 R3

    Safety Solution

    Safety SolutionFCS SCS

    ENG SENGHIS

    Publicline

    Bulletin 33Q01A11-01E

    Represented by :

    Subject to change without notice.All Rights Reserved, Copyright© 2005, Yokogawa Electric Corporation.

    [Ed : 05/b] Printed in Japan, 805(KP) Made from recycled paper.

    www.centum.jp

    YOKOGAWA ELECTRIC CORPORATIONWorld Headquarters9-32, Nakacho 2-chome, Musashino-shi, Tokyo 180-8750, Japanhttp: //www.yokogawa.com/

    YOKOGAWA CORPORATION OF AMERICA2 Dart Road, Newnan, Georgia 30265, USAhttp: //www.yokogawa.com/us/

    YOKOGAWA EUROPE B.V.Databankweg 20, 3821 AL Amersfoort, The Netherlandshttp: //www.yokogawa.com/eu/

    YOKOGAWA ENGINEERING ASIA PTE. LTD.5 Bedok South Road, Singapore 469270, Singaporehttp: //www.yokogawa.com/sg/

    YOKOGAWA CHINA CO., LTD.3F Tower D Cartelo Crocodile Building No.568 West Tianshan Road Changning District, Shanghai, Chinahttp: //www.yokogawa.com/cn /

    YOKOGAWA MIDDLE EAST B.S.C.(c)P.O. Box 10070, ManamaBuilding 577, Road 2516, Busaiteen 225, Muharraq, Bahrainhttp: //www.yokogawa.com/bh/

    Production Management (MES*)*MES=Manufacturing Execution System

  • ProSafe-RS, A revolution inSafety Instrumented SystemsCENTUM Safety Solution

    FCS FCS

    FCS

    FCS SCS SCS FCS SCS

    Ethernet

    Control Network

    SCS FCS

    YOKOGAWA’s new groundbreaking safety instrumented system,ProSafe-RS, can be plugged onto the same network of CENTUM CS 3000 R3.No gateway or interface hardware is required for data exchange between DCS and SIS functions. This innovative seamless architecture realizes the true integration of CENTUM and ProSafe while reducing the time and cost to implement process safety.

    FCS : Field Control StationControls the process with high reliability and availability.

    ENG : Engineering StationFor FCS and HIS engineering

    HIS : Human Interface StationIntegrates DCS and SIS data to monitor and operate the entire process.

    Opticalrepeater

    Opticalrepeater SENG : Safety Engineering Station

    For SCS engineering

    FCS can read and usthe data of SCS.

    Meeting Safety StandardsThe safety standards IEC 61508 and 61511 that have world-wide recognition require precise safety requirements for process plants. Both the ProSafe-RS product and the YOKOGAWA organization have been certified by TÜV to be in compliance with IEC 61508 and 61511. ProSafe-RS is certified as SIL 3 in a single module configuration.

    High Degree of System AvailabilityWhile realizing SIL 3 capability on a single module, the CPU and I/O modules of ProSafe-RS can have dual-redundant configuration. This set-up drastically prevents unexpected plant shutdowns.

    Highly Scaleable ArchitectureProSafe-RS employs the same flexible architecture of CENTUM CS 3000 R3, allowing SIS functions to be configured for any size of application. ProSafe-RS can also meet configuration requirements including centralized and distributed systems.

    Production Management (MES*)

    ENG SENGHIS ENG SENGHIS

    ENG SENGHIS

    Publicline

    *MES=Manufacturing Execution System

    Absolute Integrity between Control System andSafety Instrumented SystemKey Features of YOKOGAWA’s Integrated SolutionsCommon Human Machine Interface (HMI)

    Operators can access to safety data by using the same HMI used by CENTUM CS 3000 R3. The unified architecture eliminates the conventional needs to set up separate

    monitoring environments for DCS and SIS. With the accustomed maneuvers, operators can predict critical conditions in much simpler ways.

    CENTUM CS 3000 R3 process alarm and ProSafe-RS safety alarm are merged and displayed in a single window on HIS. The unified monitoring and event data allows operators to

    be fully aware of critical conditions and to take quick action in case of emergency.

    Common standards for DCS and SIS architecture contribute to lower the maintenance overhead. Since the product colors of CENTUM CS 3000 R3 and

    ProSafe-RS are different, operators can easily distinguish between control and safety, which contributes to enhanced plant safety.

    Unified Alarm

    Shared Maintenance Procedures

    FCS SCS

    ENG SENGHIS

    Publicline

    Production Management (MES*)*MES=Manufacturing Execution System

  • ProSafe-RS, A revolution inSafety Instrumented SystemsCENTUM Safety Solution

    FCS FCS

    FCS

    FCS SCS SCS FCS SCS

    Ethernet

    Control Network

    SCS SCS SCSFCS

    YOKOGAWA’s new groundbreaking safety instrumented system,ProSafe-RS, can be plugged onto the same network of CENTUM CS 3000 R3.No gateway or interface hardware is required for data exchange between DCS and SIS functions. This innovative seamless architecture realizes the true integration of CENTUM and ProSafe while reducing the time and cost to implement process safety.

    Integration

    Control Safety

    Separation

    Plant

    FCS : Field Control StationControls the process with high reliability and availability.

    SCS : Safety Control StationMonitors the process and executes adequate safety functions with high reliability and safety.

    ENG : Engineering StationFor FCS and HIS engineering

    HIS : Human Interface StationIntegrates DCS and SIS data to monitor and operate the entire process.

    Control Window : Control data from FCS and safety data from SCS can be monitored in a single window.

    The control functions and safety func-tions are separated by controllers.Control information and safety informa-tion are integrated and displayed on HMI.

    Alarm Window : Alarms for both FCS and SCS are shown in the single Alarm Window. Operators can divide the window to show the alarm from SCS in the upper section and all of the alarms in the lower section.

    Opticalrepeater

    Opticalrepeater SENG : Safety Engineering Station

    For SCS engineering

    FCS can read and use the data of SCS.

    SCSs can exchange data by certified safety communication.

    Meeting Safety StandardsThe safety standards IEC 61508 and 61511 that have world-wide recognition require precise safety requirements for process plants. Both the ProSafe-RS product and the YOKOGAWA organization have been certified by TÜV to be in compliance with IEC 61508 and 61511. ProSafe-RS is certified as SIL 3 in a single module configuration.

    High Degree of System AvailabilityWhile realizing SIL 3 capability on a single module, the CPU and I/O modules of ProSafe-RS can have dual-redundant configuration. This set-up drastically prevents unexpected plant shutdowns.

    Highly Scaleable ArchitectureProSafe-RS employs the same flexible architecture of CENTUM CS 3000 R3, allowing SIS functions to be configured for any size of application. ProSafe-RS can also meet configuration requirements including centralized and distributed systems.

    HMI

    Production Management (MES*)

    ENG SENGHIS ENG SENGHIS

    ENG SENGHIS

    Publicline

    *MES=Manufacturing Execution System

  • CENTUM, ProSafe and VigilantPlant are registered trademarks of Yokogawa Electric Corporation.Other company or product names in this bulletin are trademarks or registered trademarks of their respective holders.

    d

    n

    Represented by :

    Subject to change without notice.All Rights Reserved, Copyright© 2005, Yokogawa Electric Corporation.

    [Ed : 06/b] Printed in Japan, 811(KP)

    YOKOGAWA ELECTRIC CORPORATIONWorld Headquarters9-32, Nakacho 2-chome, Musashino-shi, Tokyo 180-8750, Japanhttp: //www.yokogawa.com/

    YOKOGAWA CORPORATION OF AMERICA2 Dart Road, Newnan, Georgia 30265, USAhttp: //www.yokogawa.com/us/

    YOKOGAWA EUROPE B.V.Databankweg 20, 3821 AL Amersfoort, The Netherlandshttp: //www.yokogawa.com/eu/

    YOKOGAWA ENGINEERING ASIA PTE. LTD.5 Bedok South Road, Singapore 469270, Singaporehttp: //www.yokogawa.com/sg/

    YOKOGAWA CHINA CO., LTD.3F TowerD Cartelo Crocodile Building No.568 West Tianshan Road, Shanghai 200335, Chinahttp: //www.yokogawa.com/cn /

    YOKOGAWA MIDDLE EAST B.S.C.(c)P.O. Box 10070, ManamaBuilding 577, Road 2516, Busaiteen 225, Muharraq, Bahrainhttp: //www.yokogawa.com/bh/