intec engineering gmbh - glue up
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The INTEC GROUPINTEC Engineering GmbH Process heat and power generation
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The INTEC GroupHeat and Power generation
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INTEC Engineering GmbHGermany
Founded in 1995, INTEC has developed into an internationally leading company for high temperature process heat and green power generation
The INTEC group achieves a turnover of 25-35 million Euro p.a. generated by approx. 80 employees
Since the beginning we have successfully expanded the network of own offices as well as representations around the world
INTEC headquarters in Bruchsal, Germany
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Companies within the INTEC group are offering services
and equipment for various heat and power applications
CHP
Power
Sludge Drying
Heat
• Thermal oil
• Thermal oil• Steam• Hot water• Warm water• Hot gas
• by CSP• by ORC• by steam turbines
• Steam
INTEC Business
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A family of heat to power solutions
Status Quo
More than 2100 installations
in 80 countries
More than 5200 MW thermal
energy installed
Participated in projects with more than 370 MW electrical energy installed
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INTEC Engineering GmbHGermany
Experienced sales and project engineers for project development
Design department for customized systems
Modular systems for plant design
Manufacturing of key components at our production facility in Bruchsal/Germany
Supply of key components and local clients manufacturing or turn-key installations as requested by clients
Experienced supervisors and service engineers
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Heating solutions
INTEC Products
• Thermal oil• Steam• Hot water• Warm water• Hot gases
Oil / Gas firedElectrical heated
Waste heatrecovery
Solid fuel fired
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Electrical power generation
solutions
INTEC Products
• Thermal oil• Steam• Hot water• Warm water
ORC power generation module
Hybrid power plantCSP / Biomass
Steam turbine
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Sewage sludge drying and incineration
INTEC Products
• Thermal oil• Steam
Sludge drying
Sludge incineration
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Solid Fuel Firing Systems
Reciprocating step grate
Step grate or fluidized bed design Capacity up to 100 MW Reliable operation with high availability Low emission values for CO and NOx High efficiency Automatic fuel feeding and de-ashing Operation with “low quality fuel” or
high moisture up to 180 % o.d.b. Burning solid wastes like bark, chips,
wood waste, off-cuts, trimmings, production waste, sanderdust andeven critical fuels such as rice husks, cotton stalks, sunflower seeds etc.
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Solid Fuel Firing Systems
Fluidised bed combustion
Fluidised bed combustion with controlledash recirculation
Capacity up to 50 MW Ash cooling heat exchanger positioned
outside of combustion area Automatic fuel feeding and de-ashing Reliable operation with high availability Low emission values for CO and NOx High efficiency Waste heat recovery media:
thermal oil, steam, hot water Burning solid wastes like biomass, coal,
sewer sludge, production waste
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Energy plants
Complete energy plants for particleboard, MDF or OSB production with heat transfer by thermal oil, steam or hot gas
Capacity range: up to 100 MW
Fuels like bark, wood chips, production waste, fines, sanding dust, saw dust, rice husk, empty fruit bunches and otherbiomass fuels. Other fuels like coal, natural gas or fuel oil may be used additionally
Low emissions, modular design, high reliability
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Power and co-generation plantswith biomass
Complete systems for power plants, output up to 20 MWe
Fuels like bark, wood chips, production waste, rice husks, other biomass fuels, coal, municipal waste, RDF, sewage sludge may be used
High degree of local manufacturing is possible
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Offered by INTEC GMK GmbH in Germany
INDUCAL®
Waste heat recovery
GEOCAL®
Geothermal
ECOCAL®
Biomass
Power plants
with Organic Rankine Cycle
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Power plants with ORC
Case study: Increase of electrical power yield of biogas-fired CHP
• Fuel CHP: Biogas (LHV = 4,5 kWh/Nm³)• Output rating CHP: 13,7 MWel in total / 2,74 MWel each motor• Waste heat CHP: 7 MWth in total / 1,4 MWth each motor• Flue gas temperature after CHP: 464 °C (max. 573 °C)
• Output rate INTEC GMK ORC-Module INDUCAL IC 800: 745 kW el• Output rate off-product from ORC-Module in form of hot water: 7 MWth
used for heating of a greenery
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Thank you forattending!
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Contact of INTEC Group
INTEC Rohrtechnik GmbHJohn-Deere-Str. 41 D-76646 Bruchsal Germany Tel: +49 7251 3 66 29-10 Fax: +49 7251 3 66 29-25 [email protected]
INTEC Service GmbHJohn-Deere-Str. 43 D-76646 Bruchsal Germany Tel: +49 7251 93243-41Fax: +49 7251 93243-97 [email protected]
INTEC Energy Systems Sdn. Bhd.6F-21, IOI Business Park, Bandar Puchong Jaya47170 Puchong, Selangor, MalaysiaTel: +6 03 5891 6642Fax: +6 03 5879 [email protected]
INTEC Heating Solutions (India) Ltd.The Empire Business Centre,Empire Industries Ltd. 414, Senapati Bapat Marg. Lower Parel Mumbai - 400 013, India Mobile: +91 99 204 38 [email protected]
INTEC GMK GmbH Reuterstraße 5D-18211 BargeshagenGermany Tel: +49 38203 775814Fax:+49 38203 [email protected]
INTEC Engineering GmbHJohn-Deere-Str. 43 D-76646 Bruchsal/Germany Tel.: +49 7251 93 243-0 Fax: +49 7251 93 243-99 [email protected]
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INTEC Rohrtechnik GmbHQuality „Made in Germany“
INTEC manufacturing takes place at our ownworkshop in Germany
Production of step grates, heater coils and tube bundles, complete heaters and boilers
Certifications according: Marine industry: GL, LR, BV,
RINA, DNV ASME U and S stamp TR TS (Russia) Chinese Boiler & Pressure Vessel
Manufacture Licence
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Thermal Oil HeatersINTEC Type: ET
Thermal oil as heat transfer medium offers the advantagethat it can be operated without any pressure build-up until temperatures of 320 °C. Feed line temperature of max.400 °C using synthetic oil or up to 550°C using molten salt can be achieved.
INTEC thermal oil heaters are characterized by the followingfeatures:
Optimized heat transfer and high efficiency design
Tailor-made design to individual customer requirements
Environmental friendly operation due to low emission values
High operational reliability
Low operating costs
Long service life
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Thermal Oil Heatersvertical or horizontal design
Thermal oil as heat transfer medium offers the advantage that it can be operated without any pressure build-up until temperatures of 320 °C. Feed line temperature of max.400 °C using synthetic oil or up to 550°C using molten salt can be achieved.
Range of capacity: 50 to 30,000 kW
Fired by natural gas or fuel oil
High fuel efficiency up to 95 %
Air pre-heater, stack optionally
Easy maintenance
Safe design and operation
Up firing option
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High Pressure Steam and Hot Water Boilers
Natural circulation boilerINTEC Type : iNook
Vertical high pressure steam boiler for closed circuits
Water-tube boiler in membrane wall design
Up to 10 to/h, 100 barg Fired by natural gas or fuel oil
For closed and open circuits Horizontal water-tube boiler in
membrane wall design For (superheated) steam or hot water Up to 450 to/h, 135 barg Fired by natural gas or fuel oil or biomass
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Waste Heat BoilersINTEC Type: ETA
Heat recovery boilers using the energy offlue gases to heat up liquid heat transfermedium or steam.
Available as:
One pass radiation heater
One pass convection heaterin tube bandle design
Three pass heater
One pass heaterwith multiple concentrical coils
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Electrical Heaters INTEC Type: ETE
Range of capacity: 20 to 15,000 kW
Available as pre-mounted units
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Air Preheaters
For heat recovery from flue gas
Preheating of combustion air
Stainless steel execution possible
Cross-counter flow for improvedefficiency
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Steam Generators
Indirect, thermal oil heated steam generators
Capacity up to 40 t/h of saturated steam
Pressure up to 60 bar
Easy regulation
Operation without permanent attendance(no boiler man)
Complete systems with water treatment equipment
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Secondary Control Circuits
Secondary control circuits for heating and cooling processes
Precise control of heat transfer to consumer
Delivery as completely preassembled unit with pumps and accessories as option
Low loads and forces on pump through fixed point construction
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ECOCAL ORC-Module
Power generation based on
biomass firing systems
Process temperature up to 320°C
Power plants with Organic Rankine Cycle
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INDUCAL ORC-Module
High temperature application: usage of waste heat energy from industrial orbiogas process;
process temperature up to 330°C
Low temperature application: usage ofwarm water waste streams fromindustry;
process temperature up to 100°C
Power plants with Organic Rankine Cycle
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GEOCAL ORC-Module
Power generation based on
geothermal heat sources
Process temperature up to
110°C hot water
Power plants with Organic Rankine Cycle
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Thermal Sewage Sludge Utilisation
Thermal utilisation - Efficient energy generation
The innovative INTEC disposal and utilisation concept is based on a combination of the sludge dryer with the sludge combustion and the process heat generation in one plant.
Due to finely tuned equipment, the complete plant does not release any environmentally harmful substances into the air or soil.
It is not necessary to purchase any energy or fuel in order to dry the sludge and wet residues or for their incineration. The energy released by the incineration is used to generate process heat for the drying process. In addition, the optional power generation enables electricity costs to be further reduced.
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Sewage sludge dryers and incinerators:Contact dryer for sanitizing, drying and increasing the calorific value of municipal and industrial sewage sludge, wet fractions, oil sludge, fermentation residues and water sediments
Dryer operation with hot oil or steam
Thermal Sewage Sludge Utilisation
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INTEC Group
REFERENCES10 MWe Power Generation Plant in Abashiri/Hokkaido
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INTEC Group
REFERENCES
RDF fluidised bed combustion (FBC) system forsteam and power production
Total output: 15,5 MWthFuel: RDFInstallation: Incheon / South KoreaCustomer: Municipality Incheon
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INTEC Group
REFERENCES
Wood waste fired hot gas generator with thermal oil heatingsystem and steam generation
Firing Capacity: 60 MW Step grate firing: 45 MW, Sander/screen dust: 19 MW, Thermal Oil heater: 25 MW, Indirect steam generator: 15 MW, Hot gas: 34 MWInstallation: Spain Customer: Kronospan (Unopan)
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INTEC Group
REFERENCES
Recycled waste wood fired incinerator for steamand power production (CHP)
Firing Capacity step grate:16,5 MW 20 t/h steam @32 bar and 380°C3,2 Mwel Power Production12 MW for green house and buildingheatingInstallation:Zürich, SwitzerlandCustomer: Richi Weiningen
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INTEC Group
REFERENCES
Co-generation plant with rice husk combustionin cooperation with LAWI-Engineering GmbH
Firing Capacity: 30 MW Electrical output: 6 Mwel, Steam for rice mill production(paddy dryers etc.)Fuel: Rice huskInstallation: ThailandCustomer: Buayai Bio Power
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INTEC Group
REFERENCES
Hybrid solar-biomass plant in Spain (worldwide the only one in commercial scale)
Firing Capacity: 2 x 25 MW (biomass), 6 MW Gas fired Thermal Oil Heater
Electrical net Output: 22,5 MwelYearly Power Production: 98.000MW181.000m² Collectors installed on 700.000m² Land
Installation: SpainCustomer: Thermosolar Borges
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INTEC Group
REFERENCES
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Coal fired fluidised bed combustion (FBC) systemfor thermal oil heating with flash tank
Total output: 2 x 13,8MW (AnthraciteCoal)Thermal oil system: 2 x 11,6 MW Installation: TaiwanCustomer: Lea Lea Synthetic Fibre
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INTEC Group
REFERENCES
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Sewage sludge dryer and incineratorfor steam and power production
Firing Capacity: 5,7 MWth1 Mwel Power ProductionFuel: Sewage SludgeInstallation: Karlsruhe, GermanyCustomer: City of Karlsruhe