PAWANDEEP SINGH

Profile: Experienced Instrumentation Engineer in the field of Maintenance & Commissioning of Boiler & Turbine C&I Systems in thermal power plants (CFBC AND OIL AND GAS FIRE BOILER) supplied by BHEL. Currently working at GURU GOVIND SINGH REFINERY PROJECT, BATHINDA CPP(Captive Power Plant O&M execution by STEAG Energy Services (India) Pvt Ltd.Professional Skills

• DCS max DNA DPU-4F version 4.2.1, Metso Automation Ltd. Knowledge of a wide array of functions related to DCS TDC 3000 Honeywell, Safety Manager PLC System, version XPERION, Honeywell Automation Ltd for HRSG Boiler & Utility Boiler supplementary firing control Rich experience in Power Plant and handling Speed Tronic Mark-VI (GE) Control System etc.• Anchor erection & commissioning activities to ensure completion of assignment with in the time & cost parameters and effective resource utilization to maximize the output• Superb strengths in systematizing maintenance function with an implementation of predictive, planned, & preventive maintenance practices to maximize functional availability of equipments .

Analytical Skills :• Engaged in active trouble shooting with BHEL Engineers at Site

during commissioning.• Rectification of design related shortcomings at Site.

Leadership Skills :• Familiar with BHEL Site operation environment.• Coordinating between various agencies at Site.• Imparting knowledge to new entrants / colleagues.• Good communication skill, confidant & hardworking.

Ideal Next Job: • Power industries, Automation system(DCS ) like MARKVI GE.

Plant details:- Captive Power Plant,Guru Gobind Singh Refinery Bathinda (HMEL) • Steam Turbine Generators (34 MW X 2 ).• Back Pressure Turbine (32*1 MW)• Gas Turbine Mark VI (36 MW X 2 ).• Utility Boiler GAS & OIL FUEL (240*4 TPH).• .Heat Recovery Steam Generator (110 X 2 TPH).• Gas Compressors• PRDS (3 NOs)• Auxiliaries like (BFPs, Compressors , Fuel forwarding Pumps,

and CW ACW Pumps )• Bentaly Nevada vibration system • PLCs Allen Bradley, Siemens, GE fanuc, Woodward• Fire fighting system• Hazardous Gas Detection system

I PERSONAL DATA:

Name PAWANDEEP SINGHName of father LATE SHRI BIKKAR SINGHMailing address ST.KHADAR BANDAR GALI; H.NO: -17498

BIBI WALA ROAD; BATHINDA (151001)

SKILL SUMMARY

• Carry out Preventive Maintenance, Troubleshooting and faults diagnosis of DCS, PLC and their Control Loops. DCS : Max Dna 4.2.1. (For Steam turbine, Utility Boiler and BOP) Honeywell TDC 3000. (For Burner Management System) SpeedTronic Mark VI (GE) Gas Turbine Control System. Bently Nevada 3500 series.(Vibraion system for STG,GT) PLC : Siemens ,Woodward ,GE Fanuc,Allen Bradley.

• Responsible for preventing maintenance, calibration and repair of All type of Transmitters (Pressure, Level,Temperature and, flow transmitters). thermocouples, pressure regulated valves, pneumatic valves, All type of Gauges (Level ,Pressure and Temperature). I/P Converters (Siemens Sipart PS2), solenoid valve, limit switches, RTD’s, All type of switches by following SMPs.

• Preventive Maintenance and calibration of I/H Converters (Make-VOITH) for STG.• Routine healthiness checking and Preventive Maintenance of all TRIP SOVs

(Norgern) for STG.• Routine healthiness and Linearity checking of Bently Nevada Vibration Probes. • Responsible for modification in field and in Control system which increase for

plant relibility.• Actively participated in Commissioning, Loop checking and Startup of Gas

Turbine (BHEL & GE), Steam Turbines ,Gas Booster Compressor (BHEL), HRSG, Utility Boiler and Balance of Plant.

• Pre-commissioning and functional test of process loop by Interpretation of loop drawing, & terminations details, Hook-up drawing, P&ID drawings .

• Participating Interlock, Functionality and redundancy checking of system as per design.

• Involved and coordinated with vendor in various stages of the project implementation and reviewing of project documents like data sheets, P&ID, logic diagrams, Hook up diagrams,loop diagrams and necessary technical clarifications & coordinated with Electrical and other sections.

• Support and troubleshooting of LAN communications.• Responsible for monthly backup of all control system.• Knowledge of data sheets, instrument drawings, I/O wiring diagrams, P and IDs,

calculation and specifications• Extensive troubleshooting, maintenance experience with Smart (HART) 375 and

475 hand held Communicator of all process variable of various Manufacturer like,, ABB, Emerson Rosemount, E&H, Yokogawa Etc.

• Instrumental in setting up the Instrument Lab, making the consumable list for maintenance, arranging the area wise P&ID, Datasheet, Manual.

• Key player in making SMP/Calibration report format/ AMC/ PM schedule for instruments and check list for Mark-VI & /DCS /BMS/System, network status/analyzers/GT/HRSG/UB’S.

• Ensure material availability for all types of outages to ensure reliability of plant operation.

• Arrangement of required manpower and spare parts required for maintenance works.

• Technical evaluations on material offers from vendors to match the original/required specifications.

• Having knowledge on Proportional Integral Derivative (P I D) controllers .• Maintenance of Bentley Nevada vibration system (Model 3500 Series).• Maintenance of Igniters, Flame scanners(UV, IR).• Responsible for Spare codification in SAP, Verification of Spares, inspecting,

checking and updating inventory and other transactions taking place inside a warehouse.

Project Description:

Professional Skills1. CPP GURU GOVIND SINGH REFINERY PROJECT ,BATHINDA

Involved in developing logic and HMI screens for Balance Of Plant ,SG AND Steam Turbine AS based on P& ID of Power Plants. The logics are developed using MAX Tool and HMI screens are developed using MAX Editor .Also Involved in the complete take over Engineering of Controls and Protection for Steam Turbine, SG & BOP its accessories in preparing electrical/Instrumentation Wiring Interconnect details & Cable summary for control, protection, Alarm, monitoring of Power Plant D.C.S Turbine / Boiler, Trouble shooting, maintenance and calibration of pneumatic, electric and hydraulic actuators. Commissioning of turbo supervisory instruments, Knowledge of Steam Turbine protection and logics.

Position: Distributed Control System (DCS) I&C Commissioning EngineerDouble Control Extraction Steam Turbine (34 MW X 2 ) AND Back Pressure Turbine (34 MW X 1 ) Boiler, cooling Water and Steam Cycle(HP ,MP and LP Steam and Balance of Plant field

Tasks:Responsible for checking signals between Control System (DCS) to Double Control Extraction Steam Turbine (34 MW X 2 ) AND Back Pressure Turbine (34 MW X 1 ) Boiler, cooling Water and Steam Cycle(HP ,MP and LP Steam and Balance of Plant devicesResponsible for testing the functionality and protections, as well as tuning and optimizing the Double Control Extraction Steam Turbine (34 MW X 2 ) AND Back Pressure Turbine (34 MW X 1 )

I. Studying vendor supplied logic diagrams.II. Developing Logic using MAX Tool.

III. Developing HMI Screens using MAX Editor .IV. IO downloads for IO panels .V. Making report for IO downloads .

VI. Forcing IO’s and checking the status in screens.VII. Preparing documentation for logics and screens developed

VIII. Reading of Process and Instrumentation Diagram.IX. Commissioning ENGINEERING STATION ,OPERATOR STATION,

STORIAN, AMS , HMS, X. LINK, OPC AND MASTER CLOCK SYSTEM. FOR BOTH MAX DCS AND

BMS ( HONEYWELL).XI. Commissioning BMS SYSTEM (PLC HONEYWELL).

XII. Calculation of Control constants such as Alarm settings, Trip setting, Unit conversion constants.

XIII. Control Specification for Initial Startup and Operation .XIV. Solving site queries.XV. Provide field supervision of Instrument Commissioning Technicians.

XVI. Supervise the Commissioning Technicians ensuring technical integrity of work carried out.

XVII. Assist Construction with inspection and punch out of installation and Vendor packages. Punch out of offered Sub-systems / Systems. Verification of Pre-Commissioning certification.

XVIII. Liaise with Equipment Vendors on site Ensure Technicians work is carried out in a safe and controlled manner in accordance with site procedures and PTW system.

XIX. Produce and maintain As-built drawings and documentation. XX. Execution of Pre Commissioning, assist during Dynamic Commissioning,

Punch list identification, verification and clearance.XXI. GT HSD AND LCO fuel control system (DCS) Commissioning.

XXII. GT RFG and mix fuel control system (DCS) Commissioning.XXIII. GT Naphtha fuel control system (DCS) Commissioning.XXIV. STG Speed Control System (DCS) CommissioningXXV. STG Load Control System (DCS) Commissioning

XXVI. STG extraction Control System (DCS) CommissioningXXVII. STG freq Control System (DCS) Commissioning

XXVIII. BPTG Control System (DCS) Commissioning

XXIX. Gas Booster Compressor Commissioning ( Make BHEL MAKE)

XXX. AIR Compressor Commissioning (Make IR)

XXXI. AIR Booster Compressor Commissioning (Make IR)

XXXII. EDG Commissioning (Make GE)

XXXIII. HRSG BFP CommissioningXXXIV. UB BFP CommissioningXXXV. EXPROT BFP Commissioning

XXXVI. STEAM Driven ACW, LCO AND FD FAN Commissioning.

Maintenance of steam turbine and boiler.- Spare monitoring for SG ,GT and TG. Good Knowledge of SAP (Systems, Applications, and Programs). GT CI AND MI ALL Instrumentation WORK