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Instructions to the panel/

planer PH365

IdNr 2014-365-000-1

We hope that you will get a lot of pleasure and use from your new woodworking machine. The following points should be observed to ensure trouble-free use.

IMPORTANT!

General Check the machine as soon as it delivered. Any damage caused during transportation should be reported immediately to the transport company. All guards and plates must be mounted before the machine is used. LIFTING MACHINE using forklift or pallet truck When replacing parts, use only genuine parts and note that all electric must be installed by a professional.

Floor space The machine needs a space on 2 m width The length depending on how long working pieces are. Min length is 5 m.

Anchoring For maximum safety the machine anchored to the floor with screws. Dia. 8-10 mm.

Application The machine can be used to mould and panel planing wood, particle board, board, etc.. Difficult materials such as chip board, teak wood, MDF, etc. requires carbide steel. The machine is made for indoor and temporary outdoor use.

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Panel

The top red button, position A11 is an emergency stop and cuts the power to all functions switch for all motors. When the emergency stop button is off, it must be pulled out to be restarted. During the emergency stop button is a light pos a10 indicating that the power supply is connected. When blades replacement and such services, etc. must be the main circuit breaker pos a9 be in OFF position. Check that the lamp pos a10 is off The bottom black button bar starts planer engines pos a8. The upper red button bar stopped planed engines pos a7. Above each key is a lamp pos a6, indicating that each motor will go. Button functions as the right: 1 / Start by cutter (lower horizontal cutter) 2 / Start of Side cutter, right 3 / Start of Side cutter, left 4 / Starting the cutter (upper horizontal cutter) 5 / Start of feeding

6 / For the control of the 5-th cutter

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Environment

Operating temperature should be 0 C to +40 C. You should have a good ventilation. You must connect the machine to a chip extractor. Chip which still remains on the machine to be cleaned up after each session. Technical requirements chip extractor Chip Fancy must be approved according to CE standard. Airflow at 0 mmvp "no external" is approximately 5000 m3/hr. (Manufacturer's normal indication of air flow.) Diameter on the machine = 100 mm x3 and 1 x 125 mm dia. Pressure drop in the engine 26 mmvp at 25m / s. Horizontal cutter L = 510 mm. Cutting edge location above cutterhead = 1 mm.

Side cutter Cutters used must comply with EN 847-1. Table Surfaces The tables are molded with the highest quality. Table surfaces are specially processed to obtain the highest precision and good sliding properties. When the machine is new, a break-in period until the tables get a slightly shinier

surface to maintain optimum sliding properties.

Tools Required List of necessary tools to work with the machine: 4 mm Allen key (supplied) 5 mm Allen key 6 mm Allen key Spanner 10 mm (supplied) Key Ring 10 mm Key Ring 13 mm Spanner 30 mm (supplied) (For spindle) Wrenches 8 or 10 (For spindle) Sliding calliper Measuring tape Paraffin oil for table Whetstone

Sound level: Measured in the shop environment Idle running 79.5 dB (A) In work 83.2 dB (A) ( Lwa according to ISO 3746 Lwa = 109,7 dB(A) ) K = 4 dB(A) according to ISO 3746

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SAFETY People who do not have the necessary knowledge or experience with planing machines shall not use this machine. This instruction is no training in machine planing. Secure that unauthorised personal can not use this machine. All guards must be in position before working with this machine. Always wear safety glasses and ear protection. Never use the machine if you are under the influence of powerful drugs, alcohol or other strong drugs. Check that all knobs, bolts, nuts, clamp, flange, cutter, blades, etc. are securely tightened. Also check that the cutter head can rotate freely and that no tools are present in or on the machine before starting it. Never use the machine in poor visibility conditions such as poor lighting. Never put your tools or hands in the input or outfeed part during operation. Do not interfere with the machine before you ensure that the machine is no power and can not be started accidentally.

Planing Measure the work piece and set the appropriate thickness and width before planing. Accident risk is great if you enter a piece that has the small height not to feed rollers can not reach into the work piece Small dimensions must be planed using of the fixture such as a piece of wood with a custom track of who reaches for the entire table length. When you work with the machine you should not stand directly in front of or back of the machine. The work piece or pieces of it can be thrown out of the machine.

For your own safety please read the manual and do not start the machine until you understand everything. Use approved ear protectors and goggles. Hearing loss may occur after only brief exposure Sharp rotary tool. Make sure that no fingers are near the cutter.

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Preparing for start Of transport and packaging technical reasons it is not certain parts fitted at delivery. 1 / Install the panel in place with arm where the cable must go pos 232, pos 251st 2 / Fit at all security gaps 3 / Install the front desk item 212 4 / Fit the rear table item 253 5 / Connect the machine to chip extractor 6 / Before the machine is connected to the network, verify that all cutters can rotate freely, and that all parts are fixed. 5 / Connect the electrical machine. Watch out for rotation. Before starting: -Make sure all the cutters can rotate freely. -Make sure the emergency stop a11 is pulled out. -Make sure the top cover is closed, affecting hatch switch pos 179.

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Installation and setup of

cutters and profile steel:

Horizontal cutters. No. 1 and 4

Under cutter. No 1 The cutter working depth is through the lever pos 211th Locking is by the handle pos 224. Normal cutting depth of cutter is 2 mm

Upper cutter. No. 4 The planing thickness is adjusted by a crank, item 189 the thickness can be read on the indicator pos 109 on the machine frame. The indicator can be calibrated. Loosen the green cap pos 168th The ring above the indicator has a set screw. Turn the ring to show the plane height which has been planed. Chip thickness up to 8 mm.

Knives under and upper cutter When the blades has lost its sharpness, whetstone them. When the edge has injuries or is not straight, knives must be grinded. Always sharpen knives in pairs so that the knives has the same width, otherwise vibrations occurs in the cutter. Angle of 40 degrees Before reinstalling and setting the knives and wedges you must clean them carefully. Place the first chip breaker (A) in the cutter track. Post your knives properly in relation to the adjustment screws (C). Note that the grades placed vertically with the screw head.

Under cutter Turn down the knives with set screws.

Over cutter The head of the screw located under the knives. Screws (B) of the chip breaker is drawn hand tight.

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* Both knife edges in the lower cutters must be set equal to each other, and be at the same height as the table after the cutter, use a block (straight strip of wood long so that it lies on the two slide rails) as laid on the table and on either side of the steel, screw up the steel is so it just scrapes the passport bit but not cut. * The knife edges of the cutter in grades shall be 1 mm above cutter head. Use setting block, see picture: * Make sure the set screws for steel is the lower position of the track (cutter: the bottom) before Allen screws drawn at one, to prevent the knife edges are pressed by the wedges.

Profile Steel in horizontal cutters Profile knives can be fitted in the cutters. Profile knives must always be installed in pairs in the same lateral position (opposite each other). If the profile steel cutters can be mounted in a protrusion Under cutter Profile depth of more than 10 mm shall be placed so that they fit in the slots in the table. Installation and setup of profile steel Put the wedge (D) and profile steel (E) Insert the key and profile steel in the side of the cutter where the keyway is greater. Slide the blade and the wedge in the groove. Measure and place the blades position sideways.

Fix by screw (F) on the wedge. Install an identical profile steel in the same way on the opposite side. Take help of the small tracks that are on the cutter.

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Setting using block

Loosen the screws with a wrench 10 mm. Just The screws should be in lower position Tighten the screws slightly so that the knife edges resting tightly against the cutter. Now, rotate the adjustment screws and thus lifted steels. Place the fixture on the cutter, as shown. Adjust so that grades downward adjacent to the fixture when it is pushed over the edge pressed against kutterkroppen. Repeat on the opposite page. Check the position again and then lock the screws.

Vertical cutters, No. 2 and 3 Spiders on the side cutters are 30 mm in diameter, which is a standard. Thus there is a wide selection of cutters available. At delivery, the machine is equipped with two cutter heads in which you can mount the molding knives or straight steel. The top nut on the movable cutter has a left winding. Disassembly Loosen the nut is 7.11 with a 30 mm wrench and a wrench. Unscrew the nut and remove the cutter head A and any spacers. Change of knives Loosen the locking screw (B) with Allen wrench (C) and remove the chip breaker (D), then pry loose knives (E) of the bolts (F). Make sure you are using knives in the right direction when they are reinstalled. (The edge faces the chip breaker.

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Grinding To regain steels sharpness can be brown steel flat side. Thereby retaining steel pair the same profile. If the steel is damaged or needs to be ground up using normally an orbital sander with magnetic chucks. The surface towards the edge sanded down normal 0.1 mm.

Mounting and height adjustment When eg tongue and groove is planed, it is important that these are the same height across the table. Install the cutter at an approximate height. Test drive a board. Measure with calipers, adjust the height with washers. Write down the setting on a test piece. Side cutter set with shim rings to the desired height. The shim rings included: 3 x height 40 mm 2 x 20 mm 2 x height 10 mm 1 x height 5 mm 2 x height 2 mm 1 x 1 mm height 1 x height 0.5 mm 2 x height 0.2 mm 1 x height 0.1 mm a cutter With the shim rings, you can then adjust the height as desired.

Adjusting the fence at vertical cutter right. No. 2 The front fence pos 220 controls how much the cutter to harvest. Normally you let the fixed cutter take 2 mm. Felling adjusted with lever pos 216 and locked with lever pos 223 Rear fence Rear fence pos 34 is fixed with 6 mm screws on the mounting blocks in its angular position. Fences with 13 mm hex screws on the mounting blocks in its lateral movement. There are also micro-adjustment on the fence. When the hexagonal screws loosened one can handle the micro-adjustment rotated. If the fence is adjusted laterally unload only 13 mm hex head If the fence is adjustable in angle loosen both hex head bolts and screws. If the fence shall be adjusted in the longitudinal direction remove only the hexagonal screws in the fence opening. Method -Loosen the screws. -First adjust the back fence so that it is level with the cutting edge flight diameter. (Minimum flight diameter in steel profile).

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Adjusting the movable cutter,

No. 3 with press rolls. Set the cutter head from side to side. (Work piece dimension) Loosen the locking handle item 91 attached to slide under the table or track and screw that sits above the spool pos 74 Then set the cutter with the crank pos 260 on the side of the plane to the desired cut width. One revolution of the crank is 4 mm.

The indicator The indicator shows the width dimension in mm, black, and 1 / 10 mm, red. At each shift to the new profile: planing a board, measure the outer dimension of caliper, Turn the small knob on the right indicator so this measurement is shown in the window. Then set the correct dimensions. Adjust the arm pos 77 with side rollers so that the board will be printed in police custody. Set up roller item 76 so that it extends 1-2 mm from the minimum flight diameter cutter. Press roller height can be changed with washers under or over it. Needed in some cases when profiling.

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5th cutter 5th cutter can be used for a variety of machining operations such as: - finplanhyvling - Profiling at different angles - Brushing - grinding Safety • Ensure that the cutter always do not climb routing (rotates against the feed direction) • Cuttter with 30 mm hole must be approved for 9000 r / min. • Rotating shaft tools can have up to D20 mm shaft and be approved for 14000 rpm.

Handling Starting the machine is interlocked by: - thermoswitch in the motor (the motor is to warm and will not start the cutter) - switch on belt gearbox (if the door is open does not start cutter) - emergency stop (emergency stop button must be pulled out) - switch on hood (if the door is open does not start cutter) On the backside of the machine it is a electrical box for the 5th cutter. The lamp on this box will bo on if all swiches is in the run position.

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Select the speed by putting the belt

on different pulleys. Turn up the lock lever pos 8 To handle item 7 on the right See remväxellucka Add on strap. (located on the strap for different speeds displayed on remväxelhuset) Check carefully RPM that apply to your rotary tool. För handtag pos 7 till vänster. Tryck på med normal handkraft och lås läget med låsspak 8.

Changing spindle Remove the belt as above Release two handles pos 10. Grab the the spindle as you pull out the safety pin pos 11 Now, the spindle can be drawn out. Before you insert the second spindle you have to pull out the safety pin pos 11 Insert the spindle against the stop, release the safety pin. Lock levers pos 10 while you hold the spindle to the lower stop position.

Adjustment for moulding

Attach the desired tool. When tightening the screw spindle use Allen key 10 mm and 30 mm wrench, holding spindle at the top washer or key grip just above the upper bearing.

Spindle position

When you need a new position for the spindle then you first tilt it. Use the crank on the tap pos 18. Lose first with the two handles pos 32. Check so the index tap is out, pos 31. When you turn the crank a revolution is 3,6 degrees. Set the right height with a crank mounted on tap pos 1. You lock the height with the handle pos. Adjust the cutter side way. Use the crank on the tap pos 4. You lock the side way position with handle pos 3. Put all guards and protections in their right positions.

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Test Test and make the adjustments. Run a test board and stop the machine when it is inside the machine. Now you see how well the machine works. Adjusting the fence can also easily be made. Then measure the profile, height and width. Adjust.

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Manual planetary gear

Warning! Turn not dial when the machine is not running. Setting the feed rate. Turn the knob clockwise to increase speed. Watch for rate control. (Accessory) The time / to be mounted on the hand wheel hub. It works as an indicator that has a focus in part so that the pointer moves. The black pointer indicates a digit. The clock has a relative scale. See the numbers as an indicator. The higher the number the higher the speed. Start the machine and turn the wheel so that the machine reaches minimum speed. Take out the clock and turn it so that the pointer is at zero. Then press the clock with hands in to the hand wheel. Use the clock so that you can come back to the perfect speed for your needs 0 on the clock is 3 m / min 8 of the clock becomes 15 m / min

Maintenance. Oil should be visible in the oil sight glass. Fill on oil if it is not visible in the glass. Use oil for automatic transmissions according to the table or with the oil that is compatible with these.

AGIP BLASIA 32

SHELL A.T.F DEXRON

ESSO A.T.F DEXRON

MOBIL A.T.F 220

CASTROL DEXRON II

BP AUTRAN DX

Clutch is filled from the factory with AGIP BLASI 32 and usually requires no oil changes during their lifetime. Worm gear oil normally need not be replaced or replenished during the switch lifetime.

Tips

1 / When you are ready with an order insert a last 1 m long board and turn off the feed when it is in the middle of the machine. Lower the table and take out the board. The next time the profile is set, the board can used as a

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template for both cutters and fences. Also note on the board which skims and blades you used. 2 / You can experiment with adjusting the pressure on the feed rollers. Note the default setting before you start so you can come back. Normally, springs are clamped tighter on the right side especially on narrow board planed. The feed rollers force should be balanced so it will not press to much on one side.

Maintenance PH360 is easy to maintain 95% of the machine is rust resistant. Cutterbrarings and motors are maintenance free. The maintenance required to be mentioned below. Make sure the machine is not power

connected before any maintenance. After each session: -Clean the machine from the chips. -Clean the table from the resin. Apply table with paraffin oil. Maintenance at regular intervals the following: -Lubricate the following parts with oil on a regular basis: * The feed rollers bearings. * Elevator spindles and its upper and lower bearings. * The chain thats adjust the table height. * The chain for driving the feed rollers. * The two slide ways of the variable left vertical cutter, and its spindle. Check that all screws and bolts are tight and that the cables and electrical connections are in good condition. If the machine must be stored in a damp environment for a long time, all non-stainless parts are treated against corrosion. Cover the machine. Use transmission oil and on the table paraffin oil.

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In-feed table setting

Remove the adjustable fence Loosen the A-and D-screws slightly Lay a long straight ruler onto the cast table. Adjust the B-and C-screws so that feeding table in the same plane as the cast machine table. (B screws are Allen and below the side-plates.)

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Table setting

Basics It is a serious intervention in the machine to reset the table. Make sure that it's really needed. The machine is factory set but may have changed their by careless transport or high shock loads.

Adjusting the over cutter to the

table 2 / Remove the screws on the bearing bracket (4 M8 on each side) 3 / Place an absolutely flat block on the table in the middle of the cutter. 4 / Crank the table so that the cutter is lifted slightly 5 / Lock bolts to the frame

Adjusting the table to the cutter for example, the chain is loose or too little adjustment range is left for the cutter. 1 / Place an absolutely flat block on the table in the middle of the cutter. 2 / Crank flat table so that the block touches the cutter 3 / Remove the chain to the table. 4 / Turn up every spindle so that the cutter touches the block for its entire length. 5 / Check the dimension on the front and back of the table to the stand to adjust the front or rear pair of lift spindles 6/Assemble the chain to the the table.

Make sure that each spindle can be rotated by hand.

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Overview

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Front

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Front

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Backside

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Backside

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Left vertical cutter

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Under cutter, right vertical cutter,

slide ways for left vertical cutter,

lock device for table

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Upper cutter, feed rollers

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EC declaration of

conformity

Machinery Directive 2006/42/EC

Manufacturers

MOReTENs AB, M10

Nifsåsvägen 11 831 52 ÖSTERSUND

hereby certify that

Foursided moulder MOReTENs

PH360, No. 360-000

meet the standard of 2006/42/EC

Further declared the following (parts of) harmonized

standards have been met: A 861

Östersund 2016

Bo Mårtensson, MD