instruction manual for zt-031 vacuum oca lamination machine zwx

12
Global Cell Phone Repair Parts & OCA Refurbishing Machines Wholesale Online Store. Automatic Vacuum Laminating Machine Using Instruction Product Model: ZT-031 Email:[email protected] Tel & Whatsapp: +86 13528895042 | Skype: sales.xicart Website:www.xicart.com

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Global Cell Phone Repair Parts & OCA Refurbishing Machines Wholesale Online Store. Wholesale and retail available worldwide.Email: [email protected] | Tel & Whatsapp: +86 13528895042 | Skype: sales.xicart Website: www.xicart.com

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Page 1: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

Global Cell Phone Repair Parts & OCA Refurbishing

Machines Wholesale Online Store.

Automatic Vacuum Laminating Machine

Using Instruction

Product Model: ZT-031Email: [email protected]

Tel & Whatsapp: +86 13528895042 | Skype: sales.xicart

Website: www.xicart.com

Page 2: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

• Dear Customers:

• Hello!

• Thanks for purchasing our automatic vacuum laminating machine. Our company is a screen maintenance equipment professional supplier who forms an integration of research and development, production, sale, after sales service. Our main products are as follows: Vacuum Laminating Machine, LCD Separator Machine, Autoclave, OCA Film Laminating Machine, Pulse Hot Press Machine etc. equipment for screen maintenance and IC Polisher maintenance equipment.

• Please carefully read the product instruction before you use this machine. Please abide by safety notes. Set technology parameter and operate this machine strictly according to the specification. Please contact us for any question, we will do our best to solve these questions for you! Please properly take care of every item instruction and relative technology documents for reference any time!

Foreword

The products specifications and technology parameters in this brochure are only for reference.

There won’t be notice for any updates. This brochure is only for using guidance. All statements

and information in this brochure are not guaranteed. Final explanation right belongs to our company.

Page 3: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

• Part 1 Foreword------------------------------------------------------------------------1

• Part 2 Contents-------------------------------------------------------------------------2

• Part 3 Vacuum Laminating Machine Back Components Diagram----------3

• Part 4 Product Main Features-------------------------------------------------------4

• Part 5 Laminating Machine Operation Procedure------------------------------5

• Part 6 Vacuum Laminating Machine Installation Diagram-------------------6

• Part 7 Operation Interface Instruction--------------------------------------------7

• Part 8 Notes-----------------------------------------------------------------------------8

• Part 9 Faults and solutions-----------------------------------------------------------9

• Part 10 Attached Included Accessories List---------------------------------------10

• Part 11 After Sales Service-------------------------------------------------------------11

Contents

Page 4: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

Vacuum Laminating Machine Back Components Diagram

Vacuum cylinder regulating

valve

12 air-distributing pipe connector, connect

vacuum pump

Power triangle plug,

connect 220v/110v power

Triangle plug,

connect vacuum pump

Up and down press mold

regulating valveVacuum cylinder regulating

valve

Air pipe collector,

collect air compressor

Page 5: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

• Model: ZT-031 half automation

• Weight: 30KG (without vacuum pump)

• Wattage: 1000w (with vacuum pump)

• Volume: 48*42*50cm

• Voltage: 220v/110v

• Laminating speed: 10s

• Suitable screen size: 10.5cun

• Materials: Aluminum

• Operation system: half automation laminating

• Operation interface: 4.3cun

Product Main Features

Page 6: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

Laminating Machine Operation Procedure

1.Power on, reset the machine to original situation.

2.Adjust each parameter correctly, including vacuum

gauge, temperature controller, precise pressure

regulating valve, operation interface etc..

3.Put the counter pointed screen on the machine

under mold tray. Put silicone pad on the tray.

4.Press the two green buttons at the same time to start.

The machine will automatically return to original

situation after laminating.

5. Take out the screen. It is done.

ZT-031 Half-automatic Vacuum Laminating Machine Diagram

Touch control interface

Pre

Reset

Vacuum gauge

Temperature

controller

Pressure gauge

StartEye protection

organic glass

Page 7: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

Vacuum Laminating Machine Installation Diagram

Vacuum Laminating Machine

Power patch board

Connect 220v/110v power

Vacuum pump

Vacuum pipe which connects

vacuum pump

Air pipe which connects

air compressor

Air compressor

Page 8: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

Operation Interface Instruction

Note: Please use triangle socket and properly

connect ground wire for your safety and

machine safety

1.Manual operation: Exchange between “manual” model and

“automatic” model by touch.

2.Air cylinder proceeding: Under tray goes forward and backward

by touch.

3.Vaccum cylinder goes down: cylinder goes down (or up) by touch.

4.Break vacuum to open cylinder: Input air to vacuum cylinder to

open it.

5.Press mold goes down: Inside press board goes down.

6.Open vacuum: Vacuum pump works. Extract air in the vacuum

cylinder until it is vacuum situation.

7.Reset: Let the machine recover by touching reset button.

8.Down pressing time: Usually set 150-200ms (namely 15-20s).

9.Opening vacuum time: set 25ms (namely 2.5s).

10. Parameters setting: Inside parameters have been set in the

factory, and they usually do not need to be adjusted.

Page 9: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

Notes

1.It is advised that try several time to make sure the machine functions

well before starting working in order to reduce unnecessary loss.

2.Set the operation interface parameters to reasonable value, usually

subject to the values set in factory. Please do not random set these

parameters and call our after sales engineer if any problem occurs.

3.Let operation interface be automatic situation when it is working

normally.

4.Connect all power and connectors according to the regulations. Refer to

7 page for detailed instruction.

5.Do not put your hand in any functioning part in case of injury.

6.Please do not open the back cover without the engineer’s guidance if

case of electric shock.

7.Please put the machine in dry and clean environment.

Page 10: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

Faults and solutions

Fault Diagram Solution Fault Diagram Solution

The vacuum

pump does not

work or keeps

working without

stop.

Open the

electricity box to

find the relay as

showed. Pull down

the relay by band

directly to

exchange if broken.

Notice the model

and voltage of the

relay.

The press

mold does

not press

down.

If the value in

vacuum gauge

can not reach

the one set, then

you can reduce

the pre-set

vacuum value by

1-2.

The vacuum

cylinder does not

go down.

the back air

cylinder regulating

valve closed or the

airflow too small.

Then you should

re-regulate it.

(you can contact

our after sale

technician by

video.)

The machine

does not

work.

(Namely

Powered

normally, but

the

components

do not

function.)

The back air

cylinder valve is

closed or the air

flow is too small

despite that the

vacuum value is

too little. Then

re-regulate it.

Page 11: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

Attached Included Accessories List

Accessary Quantity

Vacuum pump 1

Inside hexagon wrench 1

Air pipe connector 2

Using instruction 1

Standard power line 1

Silicone pad 1

Page 12: Instruction Manual for ZT-031 Vacuum OCA Lamination Machine ZWX

After Sales Service

Notes about warranty:

1.The manufacturer should ensure the product quality according to the industrial regulations and ensure the

the machine can function normally.

2.The manufacturer offers the operation and technology training for free. And all problems occurring in the

process of installation and using will be carefully solved. The subsequent free technology inquiry and support

are included.

3.From the day when the delivery is confirmed, the free warranty term is 12 months if it is no human damage.

and it can be guaranteed all lifetime, mainly including inside electron component.

(Easily broken components outside are not included)

4.Customers should use and maintain the machine according to the manufacturer training to improve the

lifecycle. Customers should undertake the responsibility if the damage is caused by improper operation,

but we can offer the maintenance service with charge of relative electron component.

Equipment Automatic vacuum

laminating machine

Customer name

Model Client phone

Machine No. Postal code

Purchasing

date

Client address