instruction book - dema air connection ... delaval barrier teat spray unit bts 03 works by using...

Instruction BookDeLaval Barrier Teat Dip Spray UnitBTS03

2009-11-01 - 0910 - 85141401.pdf

85141401.pdf2009-11-01

Table of contentsDeLaval Barrier Teat Spray Unit BTS03................................................................................................. 3

Safety precautions.................................................................................................................... 3

Note to operator ......................................................................................................... 3

General description .................................................................................................................. 5

Planning ................................................................................................................................... 7

Compressed air.......................................................................................................... 7

System configuration ................................................................................................. 7

Product data ............................................................................................................................. 9

Installation .............................................................................................................................. 11

Enclosure ................................................................................................................. 11

Chemical Feed Extension Hose............................................................................... 11

Chemical Inlet Tube ................................................................................................. 12

Compressed Air Connection .................................................................................... 13

Testing ..................................................................................................................... 13

Teat Spraying........................................................................................................... 14

Maintenance........................................................................................................................... 15

Troubleshooting...................................................................................................................... 17

Poor Spray Pattern .................................................................................................. 17

85141401.pdf2009-11-01

85141401.pdf

EC Declaration of ConformityEC Declaration of ConformityName of product: DeLaval Barrier Teat Dip Sprayer BTS03Name of product: DeLaval Barrier Teat Dip Sprayer BTS03Type: Spray ApplicatorType: Spray Applicator

Other identifying data: Model 9050DELOther identifying data: Model 9050DEL

The product complies with requirements of the following directives:The product complies with requirements of the following directives: Machinery Directive 98/37/EC Machinery Directive 98/37/ECEN 809:1998; Pumps and pump units for liquidEN 809:1998; Pumps and pump units for liquid

Harmonized standards which have been used:Harmonized standards which have been used:

National technical standards and specifications which have been used:National technical standards and specifications which have been used:

Date: 2009-09-10 Signed:Date: 2009-09-10 Signed:

Name:Name:Position:Position:Product area:Product area:

Name and address of manufacturer: Name and address of agent:Name and address of manufacturer: Name and address of agent:DeLaval International AB Tim NicolaïDeLaval International AB Tim NicolaïP.O. Box 39 Title: Vice President

BA Aftermarket & ServicesP.O. Box 39 Title: Vice President

BA Aftermarket & ServicesSE-147 21 Tumba Date: 9/18/09SE-147 21 Tumba Date: 9/18/09SwedenSweden

1(20)2009-11-01

85141401.pdf 2(20)2009-11-01

Safety precautions

DeLaval Barrier Teat Spray Unit BTS03

85141401.pdf

DeLaval Barrier TeatSpray Unit BTS03

Safety precautionsRead carefully before using the product!

For best possible performance, continuoussatisfactory safe operation, read andunderstand these instructions thoroughlybefore operating your equipment.

The information, instructions and parts listedare applicable and current on the date whenissued. DeLaval reserves the right to makechanges without notice.

Note to operatorIt is your responsibility to see that anyperson involved with the use or operation ofthis equipment follows all safety andoperational instructions. Under nocircumstances should you allow thisequipment to be used if the equipment isfaulty or the operator does not completelyunderstand the operation of the equipment.Know when dangerous condition can exist.Then take necessary steps to protectpersonell as well as equipment.

————————————————————

Danger! Use caution when handlingchemicals. Read and follow the instructionson the label and use the recommendedsystem settings and protective equipmentsuch as goggles, gloves, plastic or arubberized apron at all times.

————————————————————

————————————————————

Danger! Do not mix chemicals unlessinstructed.

————————————————————

————————————————————

Danger! Keep chemicals away fromchildren.

————————————————————

3(20)2009-11-01

Safety precautions


85141401.pdf

————————————————————

Warning! Keep children away from thecontrol box and other components.

————————————————————

————————————————————

Warning! Before installing or operating thisequipment, carefully read and follow theinstructions provided in this manual. Failureto follow these directions may causeaccidents resulting in serious injury and/orproperty damage.

————————————————————

————————————————————

Warning! Never use the equipment for anypurpose than the specified application.

————————————————————

————————————————————

Warning! The system is pressurized untilball valve is closed and trigger is squeezedto bleed line pressure.

————————————————————

————————————————————

Warning! Before servicing, close ball valveand/or separate air supply from spraysystem.Chemical supply line remains pressurized.Squeeze gun trigger to bleed linepressure.

————————————————————

4(20)2009-11-01

General description


85141401.pdf


General descriptionAn important step in the milking routine is toapply teat dip after milking. This procedurehelps to prevent mastitis. Barrier teat dipsform a physical barrier on the teats afterapplication. The film stays on the skin forsome time after milking, block the open teatcanal and prevent mastitis-causing germs toenter the udder. Due to the nature of theproduct, barrier teat dips are difficult tospray.

The DeLaval Barrier Teat Spray Unit BTS03was specially designed to spray DeLavalbarrier teat dips. As a result of the uniquesystem characteristics, a quick spray nozzlechange, allows the use of high or lowviscosity teat dips.

DeLaval Barrier Teat Spray Unit BTS 03works by using compressed air.

834043880 - Barrier Teat Spray Unit BTS03consists of the following components:

- Control Pump Assembly

- One complete spray gun assembly with20 feet (6 m) hose assembly

- Nylon braided tubing in 100 feet (30 m) roll

- Hardware consisting of:

Tee fitting

2 hose barb

1/4" plug

5 hose fasteners

2 hose clamps

5(20)2009-11-01

General description


85141401.pdf

Additional spray gun assembly consists of:

834043881 - Extension Kit, Complete,Barrier Teat Spray Unit BTS03 consists ofthe following components:

- One complete spray gun assembly with20 feet (6 m) hose assembly.

- Hardware consisting of:

Tee fitting

2 hose barb

1/4" plug

5 hose fasteners

2 hose clamps

6(20)2009-11-01

Planning


85141401.pdf


PlanningCompressed airThe system works by using compressed air.If compressed air is not available, install acompressor unit with the following features:

- Minimum capacity air supply of 125PSI/8.6 Bar

- Volumetric flow rate of 2.6 SCFM

System configurationThe drops can be positioned in the middleof the parlor or on each side.

Check the dimensions of the milking parlorto define the number of drops necessary.The coil hose has a maximum extension of12 feet (3.6 meter).

The first drop should be installed betweenthe first and the fourth milking stall.Additional drops can be added according tothe number of milking stalls.

7(20)2009-11-01

Planning


85141401.pdf 8(20)

2009-11-01

Product data


85141401.pdf


Product data

Article No. DescriptionArticle No. Description834043880 Barrier Teat Spray Unit BTS03834043880 Barrier Teat Spray Unit BTS03

834043881 Barrier Teat Spray Extension KitComplete BTS03834043881 Barrier Teat Spray Extension KitComplete BTS03

834043882 Kit, Gun Nozzle Attachment BTS03834043882 Kit, Gun Nozzle Attachment BTS03

834043883 Kit, Pump BTS03834043883 Kit, Pump BTS03

9(20)2009-11-01

Product data


85141401.pdf

Article No. DescriptionArticle No. Description834043884 Kit, Chemical Pickup Line BTS03834043884 Kit, Chemical Pickup Line BTS03

834043885 Kit, Spray Gun BTS03834043885 Kit, Spray Gun BTS03

834043886 Kit, Core / Disc BTS03 (A and B)834043886 Kit, Core / Disc BTS03 (A and B)

834043887 Kit, Coil Hose BTS03834043887 Kit, Coil Hose BTS03

834043888 Kit, Chemical Feed Extension Hose834043888 Kit, Chemical Feed Extension Hose

10(20)2009-11-01

Installation


85141401.pdf


InstallationEnclosureHang enclosure on a wall within 18 feet (5meters) of air source and less than 7 feet(2.1 meters) from the floor were chemicaldrum can be placed.

Chemical Feed Extension Hose1. Insert ½” LDPE tubing into the chemicaloutlet port on pump, (right side).

2. Route chemical tubing from enclosure toparlor and along the pit where drops will beconvenient. Secure tubing in place usingnylon zip ties at a convenient height.Preferably, above head level and no morethan 10 feet (3 meters) above pit floor.

3. End tubing approximately 10 feet (3-4.5meters) from the end of the parlor. Removeexcess lengths, do not roll it up.

4. Each drop has the capability to reachapproximately 12 feet (3.6 meters) in anydirection. Locate the first desired hanginglocation (closest to enclosure).

5. After checking spray gun accessibility tonecessary milking stations, cut chemicaltubing.

6. At cut locations, insert “T” fitting, pushtubing all the way in, and tighten nuts. Dothis at each drop location. For last droplocation, proceed to step 7. See proceduresbelow for compression fitting instructions.

11(20)2009-11-01

Installation


85141401.pdf

Ferrule Nut Fitting Body

Tubing Tubing Stop

A. Cut the tubing end squarely and removeany internal and external burrs.

B. Insert the tubing through the back of thenut all the way through to nut assembly tothe tube stop in the fitting body. If the tubingdoes not enter the nut easily, loosen the nutone turn and then insert the tubing all theway to the tube stop in hte fitting body.

C. Turn the nut hand tight.

D. Wrench tighten the nut 1-1/2 to 2 turns.

E. All nuts must be retightened when thesystem reaches projected operatingtemperature.

Note: Squeaking sound when tightening nutis normal. For pipe threaded connections, adurable thread tape must be used.

If a shorter length is desired, it can be cutfrom the short tail end of the coil hose.

In longer barns, shorter drop length at farends can slightly improve sprayperformance.

————————————————————

Caution! To insure proper assembly, tubingmust be fully inserted into the fitting body tothe tube stop.

————————————————————

7. For the last drop location, use theprovided plugging cap on unused port of ‘’T’’fitting.

8. Firmly secure “T” to a secure surface.This will be a stressed component whenpulling on the drop.

Chemical Inlet Tube1. Cut a length of plastic pipe long enoughnot to fall into the chemical container. (Notincluded) Feed the tubing through the pipeuntil foot valve/strainer is at the bottom ofthe pipe. Attach the clear tubing to thechemical inlet on pump, and secure with ahose clamp.

12(20)2009-11-01

Installation


85141401.pdf

Compressed Air Connection1. Turn off valve on the bottom of theenclosure.

2. Attach ¼” tubing to air inlet valve.

3. Route tubing to compressed air sourceand connect. Air source connectioncomponents not included.

Testing1. Place chemical inlet tube in bucket.

2. Turn on ball valve.

3. Set regulator to 70-90 PSI [4.8-6.2 bar]the product being sprayed will dictate thenecessary air pressure.

4. Activate guns to purge air.

5. Check for leaks. Pump will stop cyclingwhen set pressure is achieved. If pumpcontinues to cycle, there is a leaksomewhere in the spray line.

13(20)2009-11-01

Installation


85141401.pdf

BA

Teat SprayingViscosity of teat dip affect spray pattern,teat coverage and teat dip consumption.The following chart propose the tipcomponents and system set-up to maximizespray pattern, teat coverage and teat dipconsumption.

Teat Dip Air PSI Air Bar Disc size andColor (B)

Core size andColor (A)

Teat Dip Air PSI Air Bar Disc size andColor (B)

Core size andColor (A)

Low-viscosity dip 40+/- 2.7+/- 13 Orange 4 YellowLow-viscosity dip 40+/- 2.7+/- 13 Orange 4 Yellow5 Blue5 Blue

High viscosity NorthAmerica

60-90 4-6 25 Yellow 7 BrownHigh viscosity NorthAmerica

60-90 4-6 25 Yellow 7 Brown70-100 4.8-6.9 23 Green 7 Brown70-100 4.8-6.9 23 Green 7 Brown

High viscosity Europe 70-100 4.8-6.9 23 Green 7 BrownHigh viscosity Europe 70-100 4.8-6.9 23 Green 7 Brown6 Red6 Red

65-100 4.5-6.9 25 Yellow 7 Brown65-100 4.5-6.9 25 Yellow 7 Brown

————————————————————

Important! 1. Increasing and decreasingair pressure will affect spray pattern, andteat dip consumption. 2. Temperature will affect teat dipviscosity. It will affect spray pattern, teatcoverage and teat dip consumption.

————————————————————

It is recommended to turn off (close) the airvalve after use.

14(20)2009-11-01

Maintenance


85141401.pdf


MaintenanceClean spray guns and nozzles with warmwater as needed.

Clean foot valve strainer on chemicalpick-up tube weekly.

Annually purge system with hot water toflush product build-up and debris, or asneeded.

15(20)2009-11-01

Maintenance


85141401.pdf 16(20)2009-11-01

Troubleshooting


85141401.pdf


TroubleshootingPoor Spray Pattern1. Make sure air pressure is at desiredsetting.

2. Clean foot valve strainer on pick-up line.

3. Clean spray gun and nozzles.

4. Increase air pressure for coldtemperatures.

5. Check for a kinked hose.

6. In longer barns, shorter drop length at farends can slightly improve sprayperformance.

In case of emergency, close air valve.System will shut down

17(20)2009-11-01

Troubleshooting


85141401.pdf 18(20)2009-11-01

instruction book - dema air connection ... delaval barrier teat spray unit bts 03 works by using...

Documents