Installation, Operation,and Maintenance ManualModel 3196 i-FRAME

Table of Contents

Model 3196 i-FRAME Installation, Operation, and Maintenance Manual 1

Table of Contents

Introduction and Safety .......................................................................................................... 5Introduction ............................................................................................................................. 5Safety ...................................................................................................................................... 6

Safety terminology and symbols ........................................................................................... 6Environmental safety ............................................................................................................ 7User safety ........................................................................................................................... 8Ex-approved products .......................................................................................................... 9

Product approval standards .................................................................................................. 10Product warranty ................................................................................................................... 11

Transportation and Storage ................................................................................................. 12Inspect the delivery ............................................................................................................... 12

Inspect the package ........................................................................................................... 12Inspect the unit ................................................................................................................... 12

Transportation guidelines ...................................................................................................... 12Pump handling ................................................................................................................... 12Lifting methods ................................................................................................................... 12

Storage guidelines ................................................................................................................ 15Pump storage requirements ............................................................................................... 15Frostproofing ...................................................................................................................... 15

Product Description .............................................................................................................. 16General description 3196 ...................................................................................................... 16

Part description 3196 .......................................................................................................... 17General description i-ALERT Condition Monitor .................................................................. 18Nameplate information .......................................................................................................... 20

Installation ............................................................................................................................. 23Preinstallation ....................................................................................................................... 23

Pump location guidelines .................................................................................................... 23Foundation requirements ................................................................................................... 24

Baseplate-mounting procedures ........................................................................................... 24Prepare the baseplate for mounting ................................................................................... 24Install the baseplate using shims or wedges ...................................................................... 25Install the baseplate using jackscrews ................................................................................ 26Install the baseplate using spring mounting ........................................................................ 28Install the baseplate using stilt mounting ............................................................................ 29Baseplate-leveling worksheet ............................................................................................. 31

Install the pump, driver, and coupling .................................................................................... 32Pump-to-driver alignment ...................................................................................................... 32

Alignment checks ............................................................................................................... 32Permitted indicator values for alignment checks ................................................................ 33Alignment measurement guidelines ................................................................................... 33Attach the dial indicators for alignment ............................................................................... 34Pump-to-driver alignment instructions ................................................................................ 34C-face adapter .................................................................................................................... 37

Grout the baseplate .............................................................................................................. 37Piping checklists ................................................................................................................... 39

General piping checklist ..................................................................................................... 39Suction-piping checklist ...................................................................................................... 40Discharge piping checklist .................................................................................................. 42

Table of Contents

Model 3196 i-FRAME Installation, Operation, and Maintenance Manual2

Commissioning, Startup, Operation, and Shutdown ......................................................... 44Preparation for startup .......................................................................................................... 44Remove the coupling guard .................................................................................................. 45Check the rotation - Frame Mounted ..................................................................................... 47Impeller-clearance check ...................................................................................................... 47

Impeller clearances (3196 and HT 3196) ........................................................................... 48Impeller-clearance setting ..................................................................................................... 48

Set the impeller clearance - dial indicator method (all except CV 3196) ............................. 48Set the impeller clearance - feeler gauge method (all except CV 3196) ............................. 49

Couple the pump and driver .................................................................................................. 50Install the coupling guard .................................................................................................... 51Bearing lubrication .............................................................................................................. 55

Shaft-sealing options ............................................................................................................ 57Mechanical seal options ..................................................................................................... 57Connection of sealing liquid for mechanical seals .............................................................. 57Packed stuffing box option ................................................................................................. 58Connection of sealing liquid for a packed stuffing box ........................................................ 58Dynamic-seal option ........................................................................................................... 58Set an elastomeric face seal ............................................................................................... 59

Prime the pump with the suction supply above the pump ..................................................... 59Prime the pump with the suction supply below the pump ...................................................... 60Other methods of priming the pump ...................................................................................... 61Start the pump ...................................................................................................................... 61Activate the i-ALERT Condition Monitor .............................................................................. 62i-ALERT Condition Monitor routine operation ...................................................................... 63Pump operation precautions ................................................................................................. 63Shut down the pump ............................................................................................................. 64Deactivate the i-ALERT