installation p/n 08e83-mkc-a00 gl1800/d/da ... -...

Honda Dealer: Please give a copy of these instructions to your customer.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2018 American Honda Motor Co., Inc. - All Rights Reserved.

PARTS LIST

87961-MKC-A0001 of 12

Publication No.

MII 16426

Issue Date

January 2018

CB RADIOP/N 08E83-MKC-A00 GL1800/D/DA

(9)

No. Description Qty

(1) Installation Instructions URL 1

(2) CB main unit 1

(3) CB radio Owner’s Manual 1

(4) FCC rule book 1

(5) CB radio sub harness 1

(6) CB unit cover 1

(7) 5 mm screw 7

(8) O-ring 1

(9) Wire tie (long) 2

(10) Clip 2

(11) Clamp 1

(12) 4 mm screw 1

(5)

(1)

(6)

(2)

(3)

(8)

(10)

(11)

(4)

(7)

(12)

TOOLS AND SUPPLIES REQUIREDPhillips screwdriver

Hex wrench (5 mm)

Power drill

Drill bit (14 mm)

Hole saw (16 and 18 mm)

Dish soap solution (Water:Dish soap / 100:1)

Snips

Ruler

Scissors

Isopropyl alcohol

Shop towel

Torque wrench

CB ANTENNASold separately

(3)

(1)

(7)

(6)

(2)

(5)

(4)

No. Description Qty

(1) CB antenna 1

(2) CB antenna stay 1

(3) Wire tie (short) 2

(4) 6 mm socket bolt (short) 2

(5) 6 mm socket bolt (long) 1

(6) Cushion 1

(7) Installation Instructions URL 1

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<Left side>

LEFT SADDLEBAG LID

2. Remove the lef t s ide cover as shown, and disconnect the battery negative (-) cable.

LEFT SIDE COVER

BOLT

WASHER

3. Remove the right side cover in the same manner as the left side.

4. Remove the seat as shown.

SEATDisconnect the connector.

INSTALLATIONNOTE:

• Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70°F (21°C).

• The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle.

• Disconnect the negative (-) cable from the battery before installing this accessory.

• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.

• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.

• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

• For installation of CB switch and CB PTT switch, refer to the installation instructions for the each accessory.

1. Open the left saddlebag lid as shown.

• Repeat on the right side.

Item N·m kgf·m Ibf·ft

4 mm screw 1 0.1 0.7

5 mm screw 4.2 0.4 3.1

6 mm socket bolt 9 0.9 6.6

TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.

3 of 12

REAR TRUNK LID

7. Remove the USB cord as shown.

• Perform this step on GL1800DA only.

USB CORD

6. Open the rear trunk lid as shown.

• If necessary, refer to the Owner’s Manual and use the emergency trunk cable to open the rear trunk lid.

9. Remove the trunk front lower panel as shown.

TRUNK FRONT LOWER PANEL

8. Remove the parts as shown.

<GL1800DA>

TRUNK HOLDER

SCREW

5. Remove the right and left passenger grips as shown.

WASHER

BOLT

RIGHT PASSENGER GRIP

CABLE

LEFT PASSENGER GRIPRemove the cable.

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12. Remove the trunk right side cover as shown.

• Repeat on the left side.<Right side>

TRUNK RIGHT SIDE COVER

11. Remove the parts as shown.BOLT (Save)

WASHER (Save)

10. Remove the parts as shown.

• Repeat on the left side.SCREW

SCREW

CLIP

CLIP

14. Disconnect the connector and remove the center trunk lower cover as shown.

SCREW

CENTER TRUNK LOWER COVER

2-PIN WATERPROOF CONNECTOR (Black)

13. Remove the clips as shown.

• Repeat on the right side.

CLIP

<Left side>

5 of 12

17. Remove the right saddlebag upper cover as shown.

SCREW

SCREW

RIGHT SADDLEBAG UPPER COVERDisconnect the connector.

15. Remove the rear fender as shown.

SCREW

SCREW

REAR FENDERDisconnect the connector.

SADDLEBAG REAR CENTER COWL

16. Remove the saddlebag rear center cowl as shown.

18. Remove the plugs as shown.PLUG (Save)

PLUG (Save)

BOOTMove.

20. Clean the surface of the area shown with isopropyl alcohol.

ISOPROPYL ALCOHOL

19. Loosely install the wire tie as shown.

WIRE TIE (short)Loosely.

<Right side>

<Right saddlebag inside>

6 of 12

24. Install the clamp as shown.CLAMP

4 mm SCREW

23. Install the clips with the 5 mm screws as shown.

O-RING CB MAIN UNIT

5 mm SCREW

CLIP

22. Install the clips to the O-ring as shown.

O-RING

CB MAIN UNIT

CLIP

CLIP

21. Attach the CB main unit as shown.

CB MAIN UNITRemove the adhesive backing before attaching.

7 of 12

25. Remove the screws as shown.

27. Route the CB radio sub harness as shown.

26. Remove the 12P Black connector as shown.

SCREW

CB RADIO SUB HARNESS

CLIP


GROMMETInsert into the hole.

Move the right saddlebag catch and route the CB radio sub harness as shown.

29. Route the CB radio sub harness as shown.


GROMMET


RIGHT SADDLEBAG CATCH

28. Apply dish soap solution to the position shown.

DISH SOAP SOLUTIONApply.

8 of 12

33. Drill a 14 mm hole at the two marked points of the right trunk side cover as shown.

• Remove the any burrs from the edge of the hole.

RIGHT TRUNK SIDE COVER

MARKED POINT

POWER DRILL (14 mm BIT)

34. Drill an 18 mm hole at the marked point of the right trunk side cover as shown.



POWER DRILL(18 mm HOLE SAW)

30. Connect the CB radio sub harness as shown.

13-PIN CONNECTOR (White)

13-PIN CONNECTOR (Gray)

3-PIN CONNECTOR (White)

CB MAIN UNIT


<Right side>

31. Install the right saddlebag upper cover in the reverse order of removal.

32. Drill a 16 mm hole at each marked point of the trunk inner box as shown.


MARKED POINT

TRUNK INNER BOX

POWER DRILL(16 mm HOLE SAW)

MARKED POINT

9 of 12

Align the cushion and CB antenna cord with the marked line.

35. Clean the surface of the area shown with isopropyl alcohol.


ISOPROPYL ALCOHOL

36. Route the CB antenna cord as shown.

CB ANTENNA CORD


38. Attach the cut cushions as shown.

CB ANTENNA CORD

CB ANTENNA CORDMARKED LINE

MARKED LINE


CUT CUSHIONRemove the adhesive backing before attaching.

37. Cut the cushion to the dimensions shown.

30 mm 30 mm

SCISSORS

CUSHION

Not used.

CUT CUSHION

39. Route and secure the CB antenna cord, install the right trunk side cover in the reverse order of removal.


WIRE TIE (short)Secure the CB antenna cord to the motorcycle’s harness.

<Right side>

CB ANTENNA CORD

10 of 12

42. Install the CB antenna stay as shown.

6 mm SOCKET BOLT (long)

6 mm SOCKET BOLT (short)

CB ANTENNA STAY

CB ANTENNA

43. Secure the harness boot with the clamp as shown.

HARNESS BOOT

CLAMP

44. Install the right saddlebag catch in the reverse order of removal.

• Confirm that any wire harness is not caught or too tight.

40. Apply Dish soap solution to the position shown.

CB ANTENNA CORD

41. Route the CB antenna cord as shown.

• Install the CB antenna cord, then return the boot to the original position.

BOOTMove.

Connect the CB antenna cord as shown.

GROMMETInsert in to the hole.

GROMMET

CB ANTENNA CORD

CB ANTENNA CORDCB MAIN UNIT HARNESS

DISH SOAP SOLUTIONApply.

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46. Move the boot and remove the dummy connector as shown.


• Set the boot to the original position.

MOTORCYCLE’S HARNESS

BOOTMove.

MOTORCYCLE’S HARNESS

3-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)





45. Install the CB unit cover as shown.


5 mm SCREW

CB UNIT COVER

48. Remove the dummy connector as shown.

26-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)

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51. Install the connector to the clip.

52. Install the motorcycle’s parts in the reverse order of removal.


53. Check the CB radio, headlight and the other lights for proper operation.


50. Secure the CB radio sub harness with the wire tie as shown.




WIRE TIE (long)Secure the CB radio sub harness to the motorcycle’s harness.

installation p/n 08e83-mkc-a00 gl1800/d/da ... -...

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