installation peration anual · md i t s a ... step 1: fixture installation 1.) the cwbf outdoor...

Rev. 10/2014

Installation & Operation Manual

Willoughby Industries, Inc.5105 West 78th StreetIndianapolis, IN 46268Toll Free: (800) 428-4065Local: (317) 875-0830Fax: (317) 875-0837www.willoughby-ind.com MADE IN THE U.S.A.

CWBF SeriesOutdoor Bottle Fillers

Table of ContentsPre-Installation Information ��2Physical Dimensions��4Rough-In Dimensions ��5Hardware Identification Chart ��6Installation Instructions ��7

Step 1: Fixture Installation ��7Step 2: Adjusting Drinking Spout Flow ��8

Care and Maintenance ��9Troubleshooting ��10Fixture Assembly Drawings ��11Valve Assembly Drawing ��17Warranty ��18

Rev. 10/2014 www.willoughby-ind.com

Installation & Operation ManualOutdoor Bottle FillersCWBF Series

Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837

Pre-Installation Information

Installation notice!Check Rough-In location PRIOR to installation

Flush lines thoroughly PRIOR to hook-up

When installing the Willoughby Industries’ CWBF outdoor bottle filler:

Before step 1 of the installation instructions, ensure that rough-ins are in the correct location.

Prior to making final connections to the bottle filler, all water supply lines MUST BE THOROUGHLY FLUSHED with clean, chemical-free water to remove small debris and any previous flushing chemicals that are inherent with new construction projects.

Chemicals used in flushing plumbing systems can attack the bubbler, charcoal filter, and internal components of the valve, causing severe damage. Any system flushes using flushing chemicals must be followed by a full flushing with pure water to clear any harsh chemicals remaining in the system.

The components listed above WILL BE DAMAGED if the aforementioned debris and/or chemicals are not removed. This damage can only be fixed by replacing the valve, and WILL NOT be covered by the manufacturer’s warranty.

Installation notice!Check Rough-In location PRIOR to installation

Flush lines thoroughly PRIOR to hook-up




Pre-Installation Information (cont.)

Installation notice!

When installing the Willoughby Industries’ WODF or CWBF outdoor drinking fountains or bottle fillers:

Any fittings provided by the installer should be made of plastic to electrically isolate the unit from the building or connected plumbing system.

The grounding of electrical equipment such as telephones, computers, etc. to water lines is a common procedure. This grounding can cause electrical feedback into a water fountain or similar fixture, causing electrolysis, which results in a metallic taste of the water or an increase in the metal content of the water. This can be easily avoided by using the proper materials as indicated.

Installation notice!




Physical Dimensions

(2) 8-1/2" X 6" ACCESS COVER

47-5/16"

26-3/4"

2-3/4"

36-1/2"

Indianapolis, IndianaBEH

BEH 08-04-14

07-15-13B 1 OF 3

P5208-0001

1:12

PART #:

1

OUTDOOR BOTTLE FILLER w/ PUSHBUTTON VALVE

SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:

MAT'L:

TITLE / DESC.: CWBF-1-RPB

SIZE:

NOTEDEXCEPT AS

TOLERANCES A

ANGLE:

3 PLCS:FRACTIONS:

2 PLCS: 0.030.0151/32"

Willoughby Industries, Inc.

STANDARD

4X 9/16" THRU ALL

13"

10-3/4"BOLT CIRCLE

PUSHBUTTONRECESSED

600315

380063FILLER SPOUT

54-1/4"

32"

8-5/8"

WILLOUGHBY

Figure 1 – Physical dimensions for CWBF-1 models only. For CWBF-2 and CWBF-3 models, refer to factory drawings.




Rough-In Dimensions

VALVE ASSEMBLY DETAIL

NOTE:3/8" O.D. SUPPLY CONNECTION

#980632CHARCOAL FILTER, 3/8" TUBECONNECTIONS, PRESS LOCK

1/4" TUBE

#600315VALVE ASS'Y

#320573REDUCER,3/8" STEM X 1/4" TUBE

NOTE:UNIT MUST BE DISCONNECTED AND DRAINED DURING WINTERIZATION, PER THE FOLLOWING RECOMMENDED PRACTICES:

SHUT OFF WATER SUPPLY TO FIXTURE (SUPPLY STOP AND WATER •LINES BY OTHERS)

DISCONNECT AND REMOVE IN-LINE FILTER•PRESS AND HOLD PUSHBUTTON FOR 10 SECONDS TO ALLOW •WATER LINES TO DRAIN


BEH 08-04-14

07-15-13B 3 OF 3

P5208-0001

1:14

PART #:

1


SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:

MAT'L:


SIZE:

NOTEDEXCEPT AS

TOLERANCES A

ANGLE:

3 PLCS:FRACTIONS:

2 PLCS: 0.030.0151/32"


STANDARD

(BY OTHERS)LINE

(BY OTHERS)1-1/4" PVC COUPLING

FROST LINE (BY OTHERS)WATER SUPPLY

MINIMUM TO A POROUS GRAVEL FILL ORMAIN SEWER LINE LOCATED BELOW

1/2"-13 UNC X 4" (4 PLCS)(BY OTHERS)

CONCRETE PAD(BY OTHERS)

OPEN HUB DRAIN TO BE 1-1/4" IPS

CONCRETE ANCHORS SERVICE SHUT-OFF VALVE(BY OTHERS)

DRAIN CONNECTION1-1/4" SCHED. 40 PVC

WATER SUPPLY CONNECTION3/8" TUBING

4X 9/16" THRU ALL

13"

10-3/4"BOLT CIRCLE

WILLOUGHBY

Figure 2 – Rough-in dimensions for CWBF-1 models only. For CWBF-2 and CWBF-3 models, refer to factory drawings.




Hardware Identification Chart

1/4-20 x 1/2"SECURITY SCREW

4500NSS

1/4-20 x 1"SECURITY SCREW

800114

T271/4" PINNED TORX BIT

800115

1/4"-20 x 2"FLAT HEAD SECURITY SCREW

4509SSN

3/4" NPTBRASS LOCKNUT

600612N

1/4"-20 x 2-1/2"CARRIAGE BOLT

600635N

1/4"-20 HEX NUT600613N




Step 1: Fixture Installation1.) The CWBF outdoor bottle filler is to be mounted on a flat, level surface (concrete or otherwise)

with an adequate support structure.

2.) Refer to rough-in detail (Figure 2) for locating plumbing connections.

3.) Install service shut-off valve in water supply line (valve not furnished).

4.) Locate and install bottle filler using 1/2"-13 x 4" concrete anchors (anchors not furnished).

5.) As noted previously, flush the water supply line with clean drinking water before making final connections to the bottle filler.

6.) Connect water supply line to charcoal filter inside bottle filler using 3/8" plastic tubing (extra tubing not furnished). Push tube straight into fitting on filter about 3/4" until it reaches a positive stop. Water supply connection must comply with local codes.

7.) Connect drain line to drainage system. Drain is to be 1-1/2" IPS minimum to a porous gravel flll or main sewer line located below frost line. Installer to provide waste trap downstream of drain connection. Drain and waste trap must comply with local codes.

8.) Turn on water supply and check both the water supply lines and drain lines for leaks.

Installation Instructions




Figure 3 – Drinking spout flow adjustment.

Installation Instructions (cont.)Step 2: Adjusting Drinking Spout FlowNOTE: For models with RPB Recessed Pushbutton option only.

1.) Insert a standard flat-head screwdriver into adjustment opening on face of pushbutton, as shown in Figure 3.

2.) Rotate screwdriver to adjust until desired flow is achieved.

a.) Rotate clockwise to increase flow.b.) Rotate counterclockwise to decrease flow.




Care and Maintenance

Stainless Steel Care

Stainless Steels are basically alloys of iron and chromium and are corrosion resistant. Stainless steel has a bright surface that is easy to clean and is free from oxides. Therefore, cleaning of stainless steel is relatively simple and easy if done on a regular basis.

Frequency of cleaning should depend on the rate at which the fixture becomes dirty. Remember that fresh (soft) deposits of all kinds are relatively easy to remove, while removing older (hard) deposits are much more difficult. Establish a cleaning SCHEDULE.

Routine cleaning should involve ordinary soap or detergent and water, applied with a sponge, brush or cloth. Baking soda, borax or any of several non-abrasive commercial cleansing agents can help hasten the cleaning action. After scrubbing, rinse THOROUGHLY and wipe dry.

DO NOT use common steel wool, scouring pads, scrapers, wire brushes, files or other steel tools to clean stainless steel. Such items will scratch the surface or leave small particles of iron imbedded in the surface, which will eventually rust and stain the surface - even appearing as if the stainless itself was rusting.

Certain chemical compounds, if used on stainless steel, can give the appearance of rust and if allowed to stand for long periods of time, can pit the surface of even stainless. Products containing hydrochloric acid, muriatic acid or potassium hydrochloride can ruin the surface.

Unit Care

Willoughby Industries’ CWBF Outdoor Bottle Fillers are not freeze resistant without the FRV Freeze Resistant Valve option. The unit should be disconnected or shut off rom the water supply and drained during the colder months. For more information, refer to the rough-in detail.

The charcoal filter has a limited lifetime and should be replaced every 6-12 months, depending on water quality. New charcoal filters can be ordered using Willoughby Part No. 980440.




Troubleshooting

I. Insufficient FlowA. Ensure the service shut-off valve is fully open (provided by installer).B. Ensure water supply is within the normal operating range of 40-60 psi.

1. If pressure is too low, flow can be drastically reduced.2. If pressure is too high, the strainer and/or valve may have been damaged.3. The unit is rated for a maximum range of 30-105 psi.

C. Inspect the unit's valve for damage, and replace if necessary.D. Inspect the inline strainer for damage and/or clogging, and clean or replace as necessary.E. Check all fittings and tubing for damage and leaks. Replace components as necessary.

II. Unit has problems drainingA. Remove and clean the drain screen.B. Remove any debris from the drain.C. Remove any debris from the PVC pipe and fittings.D. Check and clear the waste trap (provided by installer).

Rev. 10/2014

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(2) 8-1/2" X 6" ACCESS COVER

47-5/16"

26-3/4"

2-3/4"

36-1/2"


BEH 08-04-14

07-15-13B 1 OF 3

P5208-0001

1:12

PART #:

1


SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:

MAT'L:


SIZE:

NOTEDEXCEPT AS

TOLERANCES A

ANGLE:

3 PLCS:FRACTIONS:

2 PLCS: 0.030.0151/32"


STANDARD

4X 9/16" THRU ALL

13"

10-3/4"BOLT CIRCLE

PUSHBUTTONRECESSED

600315

380063FILLER SPOUT

54-1/4"

32"

8-5/8"

WILLOUGHBY

Rev. 10/2014

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ITEM # PART # DESCRIPTION QTY

.1 380063 HEMISPHERIC BOTTLE FILLER BUBBLER 12 600612N HEXNUT, 3/4"-14 NPSM 1

3 320575 ELBOW, 3/8" NPTF MALE X 1/4" TUBE PUSH-TO-CONNECT 1

4 600471-24A TUBING, 1/4" OD X 0.17" ID X 24" LONG 15 4500NSS 1/4-20 X 1/2" BUTTON HEAD SECURITY SCREW 106 S200141 ACCESS COVER FOR CWBF-1 17 600315 PUSHBUTTON VALVE ASSEMBLY, ADJUSTABLE 18 600471-36 TUBING, 1/4" OD X 0.17" ID X 36" LONG 19 600635N CARRIAGE BOLT, 1/4"-20 X 2-1/2" 1

10 600613N HEX NUT, 1/4"-20, STAINLESS STEEL 711 S200152 ACCESS COVER ASS'Y FOR CWBF-1 112 320573 REDUCER, 3/8" STEM X 1/4" TUBE 113 980440 CHARCOAL FILTER, 3/8" TUBING CONNECTIONS 114 320279-18 PVC PIPE, 1 1/4" SCHED 40 X 18" LONG 1

15 320281 ELBOW, 22.5 , 1-1/4" FEMALE UNTHREADED SOCKET ENDS 2

16 320279-5.156 PVC PIPE, 1 1/4" SCHED 40 X 5.156" LONG 117 320279-3 PVC PIPE, 1 1/4" SCHED 40 X 3" LONG 118 320283 PVC THREADED ADAPTER, 1 1/4" 119 S200135 DRAIN BOX ASS'Y FOR CWBF-1 120 S200142 DRAIN SCREEN FOR CWBF-1 121 S200150 WELDED BODY ASS'Y - CWBF-1-RPB 1

22 S200129 BODY CAP, 8.625" 1

23 S200035 PLACARD FOR CWBF SERIES 1


BEH 08-04-14

07-15-13B 2 OF 3

P5208-0001

1:10

PART #:

1


SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:

MAT'L:


SIZE:

NOTEDEXCEPT AS

TOLERANCES A

ANGLE:

3 PLCS:FRACTIONS:

2 PLCS: 0.030.0151/32"


STANDARD

3

23

421

7

6

8

11

13

14

15

16

17

18

10

19

9

21

22

10

5

5

20

5

15

12

7

10

WILLOUGHBY

Rev. 10/2014

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VALVE ASSEMBLY DETAIL

NOTE:3/8" O.D. SUPPLY CONNECTION

#980632CHARCOAL FILTER, 3/8" TUBECONNECTIONS, PRESS LOCK

1/4" TUBE

#600315VALVE ASS'Y

#320573REDUCER,3/8" STEM X 1/4" TUBE



DISCONNECT AND REMOVE IN-LINE FILTER•PRESS AND HOLD PUSHBUTTON FOR 10 SECONDS TO ALLOW •WATER LINES TO DRAIN


BEH 08-04-14

07-15-13B 3 OF 3

P5208-0001

1:14

PART #:

1


SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:

MAT'L:


SIZE:

NOTEDEXCEPT AS

TOLERANCES A

ANGLE:

3 PLCS:FRACTIONS:

2 PLCS: 0.030.0151/32"


STANDARD

(BY OTHERS)LINE

(BY OTHERS)1-1/4" PVC COUPLING

FROST LINE (BY OTHERS)WATER SUPPLY








4X 9/16" THRU ALL

13"

10-3/4"BOLT CIRCLE

WILLOUGHBY

Rev. 10/2014

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illoughby-ind.com

380188INFRARED SENSOR

380063FILLER SPOUT

54-1/4"

8-5/8"

1


BEH 08-04-14

01-07-14B 1 OF 3

P5208-0002

1:12

2 PLCS: SIZE:

OUTDOOR BOTTLE FILLER w/ INFRARED VALVE

SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:

MAT'L:

PART #:

A

ANGLE:

CWBF-1-IRTITLE / DESC.:

FRACTIONS:3 PLCS:EXCEPT AS

TOLERANCES

NOTED

0.030.0151/32"


STANDARD

4X 9/16" THRU ALL

13"

10-3/4"BOLT CIRCLE

(2) 8-1/2" X 6"ACCESS COVER

26-3/4"

47-5/16"

2-3/4"

36-1/2"

WILLOUGHBY

Rev. 10/2014

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ITEM # PART # DESCRIPTION QTY.

1 380063 HEMISPHERIC BOTTLE FILLER BUBBLER 12 600612N HEXNUT, 3/4"-14 NPSM 13 320570 ADAPTOR, 3/8" STEM TO 3/8" FPT 14 380142B INLINE FLOW CONTROL ASS'Y FOR 3/8" TUBING 15 600523-8 TUBING, 3/8" OD X 1/4" ID X 8" LONG 16 320574 FITTING, 3/8" TUBE X 1/2" FIP 27 380188-2 VALVE (INFRARED SENSOR KIT) 18 4500NSS 1/4-20 X 1/2" BUTTON HEAD SECURITY SCREW 109 S200141 ACCESS COVER FOR CWBF-1 1

10 600523-54 TUBING, 3/8" OD X 1/4" ID X 54" LONG 111 600635N CARRIAGE BOLT, 1/4"-20 X 2-1/2" 112 600613N HEX NUT, 1/4"-20, STAINLESS STEEL 713 S200152 ACCESS COVER ASS'Y FOR CWBF-1 114 980440 CHARCOAL FILTER, 3/8" TUBING CONNECTIONS 115 320279-18 PVC PIPE, 1 1/4" SCHED 40 X 18" LONG 116 320281 ELBOW, 22.5 , 1-1/4" FEMALE UNTHREADED SOCKET ENDS 217 320279-5.156 PVC PIPE, 1 1/4" SCHED 40 X 5.156" LONG 118 320279-3 PVC PIPE, 1 1/4" SCHED 40 X 3" LONG 119 320283 PVC THREADED ADAPTER, 1 1/4" 120 S200135 DRAIN BOX ASS'Y FOR CWBF-1 121 S200142 DRAIN SCREEN FOR CWBF-1 122 S200151 WELDED BODY ASS'Y - CWBF-1-IR 123 380188-1 SENSOR UNIT (INFRARED SENSOR KIT) 124 380188-3 BATTERY PACK FOR INFRARED SENSOR KIT 1

25 S200129 BODY CAP, 8.625" 126 S200035 PLACARD FOR CWBF SERIES 1

NOTES:WHEN ORDERING REPLACEMENT PART # 380142B, 1.SPECIFY ALSO 1.0 GPM FLOW REGULATOR, PART # 380137.THE FOLLOWING ITEMS MUST BE PURCHASED AS KIT PART 2.# 380188:

380188-1 SENSOR UNIT380188-2 VALVE380188-3 BATTERY PACK


BEH 08-04-14

01-07-14B 2 OF 3

P5208-0002

1:12

PART #:

1


SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:

MAT'L:

TITLE / DESC.: CWBF-1-IR

SIZE:

NOTEDEXCEPT AS

TOLERANCES A

ANGLE:

3 PLCS:FRACTIONS:

2 PLCS: 0.030.0151/32"


STANDARD

12

54

6

7

32

9

8

10

1

13

12

11

14

15

17

16

18

19

20

21

22

25

12

16

8

23

24

26

WILLOUGHBY

Rev. 10/2014

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4X 9/16" THRU ALL

13"

10-3/4"BOLT CIRCLE



DISCONNECT AND REMOVE IN-LINE FILTER•ACTIVATE INFRARED SENSOR FOR AT LEAST 10 SECONDS TO ALLOW •WATER LINES TO DRAIN


BEH 08-04-14

01-07-14B 3 OF 3

P5208-0002

1:14

PART #:

1


SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:

MAT'L:

TITLE / DESC.: CWBF-1-IR

SIZE:

NOTEDEXCEPT AS

TOLERANCES A

ANGLE:

3 PLCS:FRACTIONS:

2 PLCS: 0.030.0151/32"


STANDARD

(BY OTHERS)WATER SUPPLY LINE

1-1/4" PVC COUPLING

FROST LINE (BY OTHERS)

(BY OTHERS)






WILLOUGHBY

Rev. 10/2014

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2 PLCS:

1

PART #:

Indianapolis, IndianaTRB

TRB 12-18-13

12-18-13A 1 OF 1

600315NOTED

1:1

PUSHBUTTON VALVE ASSEMBLY, ADJUSTABLE

SHEET:REV.:

ORIG.:REVISION:

SCALE: REF.:NOTED3 PLCS: A MAT'L:

FRACTIONS:

TOLERANCES EXCEPT AS

SIZE:

TITLE / DESC.:

ANGLE:

0.030.0151/32"


STANDARD

ITEM # PART # DESCRIPTION QTY.1 380110 PUSH PIN, ADJUSTABLE PUSHBUTTON VALVE 12 380111 SLEEVE, ADJUSTABLE PUSHBUTTON VALVE 13 800157 6-32 x 1/4" SH CAP SCREW 14 380062 SLEEVE, ADAPTER TO ELKAY PLASTIC SELF-CLOSING VALVE 15 600286 NUT, CARTRIDGE MOUNTING 16 600285 SELF-CLOSING CARTRIDGE, 1 GPM-LK 1

3

2

6

5

4

1

WILLOUGHBY




WarrantyWilloughby Industries, Inc. warrants to commercial and institutional purchasers only that each unit will be free from defects in workmanship and materials under normal use and service upon the following terms and conditions for a period of one (1) year from date of shipment.

This warranty excludes any defects in workmanship or materials under normal use for the charcoal filter, Willoughby Part No. 980440.

This warranty does not cover installation or any other labor charges and does not apply to any components damaged by accident, abuse, improper installation or improper maintenance. This warranty does not cover any installation that did not comply with national, state and local building, plumbing or electrical codes. The warranty is limited to replacing or repairing at manufacturer’s option, transportation charges prepaid by the purchaser, any component or part which upon our inspection shall be deemed as defective within the limitations of this warranty. The replacement or repair of defective units as stated in this warranty shall constitute the sole remedy of the purchaser and the sole liability of Willoughby Industries, Inc. Willoughby Industries, Inc. shall not otherwise be liable under any indirect damages caused by defects in the repair or replacement thereof.

This warranty only extends to commercial and industrial purchasers and does not extend to any others, including consumer customers of commercial institutional purchasers. This warranty is in lieu of all other warranties, expressed or implied, including implied warranty of merchantability or fitness for a particular purpose or otherwise.

installation peration anual · md i t s a ... step 1: fixture installation 1.) the cwbf outdoor...

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