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*502927*

Installation instructions

Akrapovič Exhaust SystemSlip-Onfor thePiaggio MP3 LT 400 i.e.Piaggio MP3 RST 400 i.e.Piaggio Xevo 400 i.e.Piaggio Beverly Cruiser 500 i.e.Gilera Fuoco 500 i.e.Gilera Nexus 500 i.e.Peugeot Satelis 400Peugeot Satelis 500

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Congratulations on purchasing an Akrapovič exhaust system. Please read the entire installation manual prior to undertaking any activities related to installation of your new Akrapovič exhaust system. In case you do not fully understand the manual or any of its parts, please contact your authorized dealer!

This product should be installed by someone with sufficient knowledge of exhaust systems and their installation, and appropriate hand or power tools. If you are not qualified for this work, please utilize a certified mechanic for installation. By installing Your Akrapovič exhaust system, you indicate that you have read the installation manual in its entirety and you agree with the terms stated herein.

It is your responsibility to follow all installation instruction guidelines supplied with the Akrapovič exhaust system and undertake all necessary safety precautions. Akrapovič d.d. assumes no responsibility for damages occurring from misuse, abuse, improper installation, improper operation, lack of responsible care, or all previously stated reasons resulting from incompatibility with other manufacturer’s products and/or systems.

IMPORTANT INFORMATION

Exclusion of Certain Liability1. Themanufacturer,importerordealershallnotbeliableforanyincidentaldamageincludingpersonalinjury

oranyotherdamagescausedbyimproperinstallationoroperationoftheAkrapovičexhaustsystem.Wheninstalling theAkrapovič exhaust systembe careful that the exhaust systemdoes not touch other partssensitivetohightemperature.

2. Akrapovičmakesnorepresentationorwarrantieswithregardtodamagecausedbytheimproperinstallation,useandmaintenanceoftheAkrapovičexhaustsystem.Thewarrantyislimitedtodefectsrecognizedbyourtechnicaldepartmentandduetonormaluse,andexcludesitemssubjecttonormalwear(gasketsanddampingwool).Theguaranteeisvoidincaseofaccident,modification,improperorcompetitionuse.

3. Donotattempttoinstall theAkrapovičexhaustsystemonavehiclemodelforwhichitwasnotmadeortestedbyAkrapovič.

4. Whentheexhaustsystemgetsveryhotduringoperation,becarefulnottoburnyourselfontheexhaustsystemorpartswhichareindirectcontactwithit,evenwhentheengineisnotrunning.Alsoprotectotherpeople,especiallychildren,fromtheinjuriesmentionedabove.

5. InsomecasesAkrapovičexhaustsystemkitscontainchemicalproducts(ceramicanti-seizinggrease;boltsealant).Handlewithcare,donot inhaleorswallow.Avoidexcessivecontactwithskin,eyesormucousmembranes.Keepoutofreachofchildren.

6. TechnicalspecificationsofAkrapovičexhaustsystemsandrelatedproductsaresubjecttochangewithoutnotice.

7. Before removing theoriginalexhaustsystemfromyourvehicle,pleasecompare thepartsyoureceivedwiththelistofmaterialsprovidedintheinstallationmanualinordertoassurethatyouhaveallthepartsnecessaryfortheinstallationofyournewAkrapovičexhaustsystem.

8. Although thismanualconsistsof instructions for installation inwritten form,aswellasphotographsandpictures representing individual stepsof the installation, pleasenote that thephotographsandpicturesaresymbolicandareintendedforrepresentationofgeneraloverviewonly.Thephotographsandpicturescontainedhereinshouldserveasaguidelineonlyandactual installationoftheexhaustsystemmaynotcorrespondwiththephotographsandpicturesentirely.

9. Theprocessofuninstallingtheoriginalexhaustsystemmayvarydependingontheexistingexhaustsystem.Pleasefollowtheoriginalexhaustsystemmanufacturer’sinstructionsforuninstallingtheoriginalexhaustsystem.

TrademarksTheAkrapovičExhaustSystemTechnologylogoisaregisteredtrademarkofAkrapovičd.d.

Akrapovič websiteInformationaboutAkrapovičexhaustsystemsandrelatedproductsisavailableontheAkrapovičwebsiteat:http://www.akrapovic.com/

CopyrightNopartoftheAkrapovičexhaustsystemoritsdocumentationmaybereproducedordistributedinanyformorbyanymeanswithoutthepriorwrittenauthorizationoftheAkrapovičcompany.

©Akrapovič,d.d.Allrightsreserved.

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CAUTIONORWARNINGINSTALLATION TIP

TOOLS REQUIRED TIGHTENING TORQUE

SymbolsThefollowingsymbolsareusedthroughouttheseinstallationinstructions:

USE BOLT SEALANT;Apply3to4smalldropsofboltsealantontothecleanedanddegreasedthreadsbeforetighteningthebolts.WARNING! Avoid contact with skin, eyes and mucous membranes. Do not inhale fumes. Keep out of reach of children.

USE ANTI-SEIZE LEAD-FREE COPPER PASTE(blacktube);Providestrouble-freeandlong-lastingprotectionagainstseizing,corrosionandrustingofbolts,threadedends,nuts,joints,etc.Alsoprotectsagainstvibration,wearandimpact. WARNING! Avoid eye contact. Avoid excessive skin contact. Keep out of reach of children.

USE ANTI-SEIZING GREASE(whitetube);Preventsseizing,corrosionandexcessivewearbetweenthetitaniumcomponentsofyourexhaustsystem.WARNING! Avoid eye contact. Avoid excessive skin contact. Keep out of reach of children.

T-handle 3 mm three hexagon key wrenchT-handle 6 mm three hexagon key wrenchT-handle 13 mm wrenchTORX 40 wrenchCombination 17 mm wrenchSpring puller

BEFORE INSTALLING, CHECK SCHEMATIC OF THE EXHAUST SYSTEM!

IF ANY ITEMS IN THE AKRAPOVIČ EXHAUST SYSTEM PACKAGE ARE MISSING, PLEASE CONTACT YOUR AUTHORIZED DEALER. KEEP THE SCHEMATIC FOR FUTURE REFERENCE.

THESE INSTALLATION INSTRUCTIONS MUST BE READ CAREFULLY IN ORDER TO ENSURE PROPER INSTALLATION AND OPERATION OF THE AKRAPOVIČ EXHAUST SYSTEM.

THE EXHAUST SYSTEM CAN BE EXTREMELY HOT. ALLOW THE EXHAUST AND ENGINE TO COOL DOWN BEFORE BEGINNING INSTALLATION.

WE ADVISE YOU TO LEAVE INSTALLATION TO A QUALIFIED SERVICEMAN. IMPROPER INSTALLATION MAY RESULT IN A SHORTER LIFETIME OF THE EXHAUST SYSTEM AND/OR DAMAGE TO THE VEHICLE.

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Figure 1

Figure 2

1.2.

Undothemarkedmuffler’sbracketclamp,unscrewthesecondmuffler’sbracketboltandremovetheoriginalmuffleroffthescooter(Figure 2). WARNING: make sure not to damage or scratch any part of the scooter, during this procedure!

3.

Putthescooteronacentralstand.Makesure,thatsurfaceissolidandflat.Untightenthemuffler’sinletclampandunscrewthemuffler’sbracketclamp(Figure 1).

REMOVAL OF ORIGINAL EXHAUST SYSTEM:

Figure 4

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Figure 3

1. Correctlyassemblethemuffler,catalyticconverter,linkpipeandmetalclamp,asshown (Figure 3, 4).WARNING: use anti-seize copper paste on bolt threads of the metal clamp!WARNING: make sure that you put the longer part of the catalyst into the link pipe!WARNING: HOMOLOGATION IS VALID ONLY WHEN OPTIONAL CATALYTIC CONVERTER IS INSTALLED!

CAUTION: hand tighten the metal clamp only!

INSTALLATION OF THE AKRAPOVIČ EXHAUST SYSTEM:

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Figure 5

Figure 6

2.

INSTALLATION TIP: for easier mounting, stick the Akrapovič bracket into the swing arm, using double coated tape.

InserttheAkrapovičmuffler’sbracketcorrectlyintotheswingarm,asshown(Figure 5, 6).

22Nm16ftlb

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Figure 7

3. CorrectlyorientAkrapovičspringhookclampandslideitontotheoriginalheader,asshown (Figure 7).WARNING: use anti-seize copper paste on bolt threads of the metal clamp!CAUTION: do not tighten the spring hook clamp yet!

Figure 8

Positiontheassembledmufflercorrectlyandslideitontotheoriginalheader.AlignthemufflerinrespectthemotorcycleandtightenthemufflerontotheAkrapovičmufflerbracket,usingboltandwasherfromtheinstallationkit(Figure 8). WARNING: before tightening the bolt, make sure, that the muffler bracket is correctly positioned into the swing arm!

4.

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22Nm16ftlb

2Nm1.4ftlb

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Figure 9

Figure 10

Attachthespringsandtightenbothmetalclampstothespecifiedtorques(Figure 9, 10).5.

* NOISE REDUCTION INSERT

* LINK PIPE

* SPRING

* STICKER

* HEADER TUBE

* FITTING KIT

* CARBON FIBER MUFFLER CLAMP FOR TITANIUM OUTER SLEEVE

* BELT

* END CAP SET

* INNER SLEEVE

* FLANGE

* MUFFLER WITH TITANIUM OUTER SLEEVE

* GRAPHITE GASKET

* HEAT SHIELD SET

* HEADER TUBE SET

* SLIP-ON SET

SLEEVE P-RKS311ZAASS40

REPACK P-RPCK60

KIT Part Nr.

MUFFLER REPAIR KITS

PIAGGIO MP3 LT 400 i.e., Partial exhaust system / Slip-ON line / Street legalPIAGGIO MP3 RST 400 i.e., Partial exhaust system / Slip-ON line / Street legalPIAGGIO XEVO 400, Partial exhaust system / Slip-ON line / Street legalPIAGGIO BEVERLY CRUISER 500 i.e., Partial exhaust system / Slip-ON line / Street legalGILERA FUOCO 500 , Partial exhaust system / Slip-ON line / Street legalGILERA NEXUS 500 , Partial exhaust system / Slip-ON line / Street legalPEUGEOT SATELIS 400, Partial exhaust system / Slip-ON line / Street legalPEUGEOT SATELIS 500, Partial exhaust system / Slip-ON line / Street legal Product code: S-PI4SO1-HRSS

P-HF421 FITTING KIT P-KAT-028 CATALYTIC CONVERTER (OPTIONAL)

V-TUV114 NOISE REDUCTION INSERT

V-EC148 END CAP SETP-TT28 BELT

P-TT27 BELT

P-X69 BRACKET

L-PI4SO1SS LINK PIPE

P-R54R CLAMP

P-S2 SPRING

M-HZAA00202SS MUFFLER

P-HST2AL STICKER

P-R53 CLAMP

P-GUV004 RUBBER CAP

WARNING! HOMOLOGATION IS VALID ONLY WHEN OPTIONAL CATALYTIC CONVERTER IS INSTALLED!

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IT IS NORMAL IF WHITE SMOKE COMES OUT OF THE MUFFLER ON FIRST OPERATION.

DO NOT STAND BEHIND THE MUFFLER ON FIRST OPERATION. DO NOT USE AUTOMOTIVE WHEEL CLEANERS OR ANY CLEANING PRODUCTS WHICH CONTAIN ACIDIC ADDITIVES TO CLEAN AKRAPOVIČ EXHAUST SYSTEMS.

1. Cleanthetitaniumexhaustcomponentswithamulti-purposespraylubricant(WD-40orequivalent),carbonfiberexhaustcomponentswithsoftanddryclothandstainlesssteelcomponentswithsoftclothsprayedwithcontactcleaner,thenwipewithsoftanddrycloth.Achangeinthecoloroftheexhaustsystemisnormalduetothehightemperatures.

2. Periodicallymakesurealltheboltsandspringsaresufficientlytight.

WARNING: make sure all the bolts are sufficiently tightened. In case the exhaust system touches thecowling or other parts repeat the adjustment of the exhaust system or contact your authorized dealer.

MAINTENANCE OF THE AKRAPOVIČ EXHAUST SYSTEM:

Final installation:

WARNING: check vehicle manufacturer manual for tightening torques (for dismounted stock parts)!

Cleangreasespots:a. Muffler–stainlesssteeloutersleeve:useasoftclothsprayedwithamulti-purposespraylubricant(WD-

40orequivalent).b. Muffler–carbon-fiberoutletcap:useasoftdrycloth.c. Linkpipe-stainlesssteellinkpipe:useasoftclothsprayedwithacontactcleaner,thenwipewithasoft

drycloth.

Cleaningwillpreventspotsfromburningontothesurface.Donotuseaggressivechemicalcleaners,becausetheycandamagethesticker.

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