installation instructions for ross sport tubular manifold ...€¦ · - m8 x 20mm bolt (not...

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Installation instructions for Ross Sport tubular manifold heat shield and cam sensor heat shield: Mitsubishi Evo X To complete this installation you will require the following: - Racket with 14mm Socket. - Racket with 10mm Socket. - Racket with 6mm Allen Bolt head. - 14mm Spanner. - Drill, with 6mm drill bit. - Torch (Optional, but useful). - M10 x 20mm Bolt (Not pictured, supplied). - M8 x 20mm Bolt (Not pictured, supplied).

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Page 1: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

Installation instructions for Ross Sport tubular manifold heat shield and cam sensor heat shield:

Mitsubishi Evo X

To complete this installation you will require the following:

- Racket with 14mm Socket.

- Racket with 10mm Socket.

- Racket with 6mm Allen Bolt head.

- 14mm Spanner.

- Drill, with 6mm drill bit.

- Torch (Optional, but useful).

- M10 x 20mm Bolt (Not pictured, supplied).

- M8 x 20mm Bolt (Not pictured, supplied).

Page 2: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

Installation of the Ross Sport tubular manifold heat shield for Evo X:

1. Firstly, using the racket with a 10mm socket, remove the three original bolts that hold

the original heat shield in place (circled).

2. Remove the original heat shield, retaining the original bolts (Two of these bolts are used

later on).

Page 3: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

3. Using the drill (with a 6mm drill bit), drill out the five rivets circled in the pictures below.

Page 4: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

4. Separate the two sections, retaining the section highlighted (The other section can be

discarded.

Page 5: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

5. Bolt this section of the original heat shield back into the car using only the bottom two

bolts (Circled). Note: Leave the top bolt out at this stage.

Page 6: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

6. Remove the strut brace using the Racket with 14mm socket and the 14mm spanner.

Page 7: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

7. Using the Racket with 10mm Socket, bolt the new heat shield to the car with the

supplied M10 x 20 Bolt, into the threaded hole for the third original bolt (See pictures

below).

Page 8: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

8. Line the two holes on the strut brace mount with the holes on the top flange on the new

heat shield, and re-attach the strut brace.

Page 9: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo
Page 10: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo

Installation of Ross Sport Cam Sensor Heat Shield for Evo X:

1. Remove original heat shield (If applicable).

2. Locate threaded hole for new heat shield to bolt to (See photographs below).

3. Using a Racket with 6mm Allen Bolt Head and the M8 x 20mm Bolt supplied, bolt the heat

shield to the car.

Page 11: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo
Page 12: Installation instructions for Ross Sport tubular manifold ...€¦ · - M8 x 20mm Bolt (Not pictured, supplied). Installation of the Ross Sport tubular manifold heat shield for Evo