1

2

3 4

5 67

89

10

14

15

17

18

16

22

20

20

19

11 12

13

21

2

INSTALLATION INSTRUCTIONS FOR7 Line Lever Lock For installation assistance,contact SARGENT at 800-727-5477www.sargentlock.com

Door Preparation

IMPORTANT:Fold template onto highedge of door bevel

38" fromFinished Floor

Template

DoorBevel

DOORFRAME

Backsetmust match lock (2-3/8" or 2-3/4")

• Hollow metal doors should be properly reinforced for lock support. If support is not provided, contact door manufacturer.

• For all metal and wood door preparations, use template 4481. To prepare wood door on site, use template attached.

• Template information is available on our website, www.sargentlock.com

2-1/8"(54mm)hole

5/32"(4mm)

1-1/8" (29mm)

2-1/4"(57mm)

1"(25mm) hole

Strike

IMPORTANT: Deadlocking latch must stop on strike when door is closed

• Final Door Prep • Frame Prep for Strike

Parts 1. Inside lever 2. Scalp (2) 3. Screws - self-tapping (2) #6 x 3⁄4" 4. Screws - through bolt (2) #8 - 32 x 2-1/8"

5. Inside rose assembly 6. Lockbody 7. Spacer 8. Outside mounting plate 9. Outside rose assembly 10. Cylinder spacer 11. Cylinder retainer

Tools#2 Phillips screwdriverPush pin (provided)1/8" drill bit5/32" (4mm) drill bit2-1/8" bore1" bore

1

Screws (2)#8-32 x 3/4"

Centerline oflatch front andstrike

Outside of Door (secured side)

Inside of Door

• Mark and Drill Holes

12. Cylinder 13. Outside lever 14. Key 15. Push pin 16. Latch 17. Screws - latch & strike (4) # 8-32 x 3⁄4" 18. Strike 19. Strike box 20. Bushing for 1-3/8" thick door only 21. Outside mounting plate for 1-3/8" thick door only 22. Latch Sleeve

Copyright © 2013, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited. A7240D

Preset Lock Latch Installation

Doorframe

2A

3

1 2Install latch and sleeve (1" prep) loosely; tighten

screws after step #3

Screws (2) #8-32 x 3/4"

Outside of Door

Door thickness – 1-3/4" (44mm) - centered

• See step 2A for adjusting for 1-3/8" (35mm) thick doors

2

• Disassemble — outside lever (see page 3), scalp, outside rose assembly, outside mounting plate and spacer

• Reassemble — Add 3 parts (2 bushings and slim mounting plate) as shown below in boxed areas

• IMPORTANT: To center lock in door, rotate threaded mounting plate on completely

Adjustment for 1-3/8" (35mm) Thick Door

Through-bolt screws(2) #8-32 x 2-1/8"

Self-tapping screws(2) # 6 x 3/4"

Scalp- twist to secure on to rose

IMPORTANTLockbody must be centered

in the door

Test for proper operation

before closing

door

• IMPORTANT: Self-tapping screws MUST be installed

A7240DCopyright © 2013, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Lever and Cylinder Removal

Standard Cylinder Installation

Interchangeable or Removable Core Installation

Rotate key 45ϒand hold

Depress lever retainer with push pin tool

Control key*

C

Rotate key 45ϒand hold

Depress lever retainer with push pin tool

Control key*

C

Remove/Reuse6 Pin Tailpiece

Plastic Core

ConstructionCore

7-pin – in box

6-pin – in core

KeyedCylinder

KeyedCylinder

C

New Cylinder

Washers(only 30-prefix)

Cylinderretainer

Cylinder

Outsidelever

KeyCylinderspacer

IMPORTANT: For 7G37 and Special Functions 7G16, 7G30, 7G38 and 7G54 only.

Before cylinder is installed, the lock must be timed (preset) by rotating the cam completely counter clockwise with a screw driver. Cam is located within the outside lever support tube.

• Remove cylinder and tailpiece, using control key (stamped “C”)

• Insert Phillips #2 screw driver into cylinder opening making contact with lever retainer

• Pull lever retainer horizontally towards door hinge and remove lever

*Note: 1 Bitted cylinders utilize a control key cut 113511

4

Correct key orientation during assembly

• IMPORTANT: Remove tailpiece from construction core and insert into new cylinder

• Install Cylinder Insert cylinder with control key (stamped “C”)

into lever; rotate 15° and remove key

• Remove construction core or plastic core If keyed – use Control Key

(stamped “C”) rotate 15° and pull

Remove/Reuse6 Pin Tailpiece

Plastic Core

ConstructionCore

7-pin – in box

6-pin – in core

KeyedCylinder

KeyedCylinder

C

New Cylinder

Remove/Reuse6 Pin Tailpiece

Plastic Core

ConstructionCore

7-pin – in box

6-pin – in core

KeyedCylinder

KeyedCylinder

C

New Cylinder

Remove/Reuse6 Pin Tailpiece

Plastic Core

ConstructionCore

7-pin – in box

6-pin – in core

KeyedCylinder

KeyedCylinder

C

New Cylinder

Remove/Reuse6 Pin Tailpiece

Plastic Core

ConstructionCore

7-pin – in box

6-pin – in core

KeyedCylinder

KeyedCylinder

C

New Cylinder

C

RemoveConstruction

Core

InstallNew/Final Cylinder

3

Lever retainer

Standard Cylinder Interchangeable and Removable Core Cylinder

Copyright © 2013, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited. A7240D

Install 7U94/7U94-2

4

Install 7U93

Through-bolt Screws (2)

# 8 - 32 x 2-1/8"Cup

Washers (2)Self-tapping

screws (2) # 6 x 3/4"

Scalp- twist to secure on to rose

Scalp- twist to secure on to rose

Det

erm

ine

corr

ect

bac

kset

and

doo

r th

ickn

ess

- th

en p

lace

tem

pla

teon

doo

r an

d m

ark

for

hole

s.

Hig

h ed

ge

of b

evel

edd

oor

Bor

e 2-

1/8"

hole

thr

ud

oor

Cut

out

to

fitlo

ck fr

ont,

as

show

n

Bor

e 1"

hol

eth

ru in

to fi

rst

hole

(thi

sho

le m

ust

be

cent

ered

in

doo

r ed

ge a

ndm

ust

be

par

alle

lto

sid

es).

38" from floorrecommended height

Sw

ivel

fron

tla

tch

std

. for

flat

and

bev

eled

doo

rs

Cen

terli

ne fo

r st

rike

scre

ws

and

fron

t sc

rew

s

To p

rep

door

for l

ock

To m

ortis

e fr

ame

for s

trik

e

Cut

out

jam

b fo

rst

rike

Sto

p

Lock

Str

ike

Gua

rdb

olt

stop

s on

str

ike

whe

n d

oor

is c

lose

d.

See

reve

rse

side

Whe

n st

rike

box

is n

otus

ed, r

eces

s in

jam

bm

ust

be

dee

p e

noug

hto

allo

w la

tchb

olt

toex

tend

its

full

free

leng

th.

Loca

te s

trik

e sc

rew

s at

1/

2 th

e d

oor

thic

knes

sm

easu

red

from

sto

p.

5/32

(4m

m)

1-1/

8(2

9mm

)2-

1/4

(57m

m)1

23

4

No

te -

Con

sult

fact

ory

for

corr

ect

tem

pla

te

info

rmat

ion

for

38-2

, 93,

94, a

nd 9

4-2

func

tions

2-1/

4" (5

7mm

)2"

(51m

m)

1-3/

4" (4

4mm

)

1-3/

8" (3

5mm

)

Fold

her

e on

high

ed

ge o

f b

evel

ed d

oor

Dril

l 1"

(25m

m)

hole

at

cent

er o

f d

oor

thic

knes

s

5/32

" D

ia. (

15m

m)

A63

05F

IMPO

RTA

NT

SEE

BA

CK

FO

R D

IREC

TIO

NS

BACKSET

Sta

ndar

d6

line

Sta

ndar

d7,

8 &

9lin

e

2-3/

8" B

acks

et

(60m

m) N

omin

al

2-3/

4" B

acks

et

(70m

m) N

omin

al

3-3/

4" B

acks

et

(95m

m) N

omin

al

2-1/

8" D

ia.

5" B

acks

et

(127

mm

) Nom

inal

®

A7240DCopyright © 2013, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

6305 Template