installation and operating manual - chilli penguin

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www.chillipenguin.co.uk CSP 9768 03/2020 ECO Installation and Operating Manual The Eco Series Short Penguin Hungry Penguin Fat Penguin High and Mighty Chubby 5 Woody (Cat) Woody (Multi fuel)

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www.chillipenguin.co.ukCS

P 9

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3/2

02

0 E

CO

Inst

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tion

an

d O

per

atin

g M

anu

alThe Eco Series

Short Penguin

Hungry Penguin

Fat Penguin

High and Mighty

Chubby 5

Woody (Cat)

Woody (Multi fuel)

www.chillipenguin.co.uk

Your stove should arrive with...• Apairofheatresistantgloves

• Atoolforoperatingthestoveandremovingtheashpan

• Thisinstructionmanual

• Anashpan

• Astovecollar

• Afuelretainerbar

• Anaerosolofspraypaint-colouredstovesonly

• Awarmfuzzyfeelingindicatingthatyouarenowpartofthepenguinfamily

Contents

Section 1Introduction

Ecoseriessummary

Simpleguidetoyourfirstfire

Readbeforefirstfire

TheCharterofthePenguin

P. 01

Section 2The plans & technical details

P. 06

a)

b)

c)

d)

e)

f)

g)

ShortPenguinEco

HungryPenguinEco

FatPenguinEco

HighandMightyEco

Chubby5Eco

WoodyEco(Cat)

WoodyEco(Multifuel)

Section 4 Instructions for use

P. 33

a)

b)

c)

d)

e)

f)

g)

h)

i)

DiagramoftheOutsideoftheStove(withandwithoutoven)

DiagramoftheInsideoftheStove(MultiFuelVersion)

DiagramoftheInsideoftheStove(Cat.Version)

WarningsandPre-lightingChecks

SimpleGuidetoyourFirstFire

PrinciplesofCombustion

MAKINGAFIRE-WOOD

MAKINGAFIRE-MULTIFUEL

CookingonaPenguin

Section 5 Maintenance

P. 46

a)

b)

c)

d)

e)

f)

g)

h)

i)j)

k)

l)

RoutineChecksandCleaning

PaintingyourStoveorStovePipe

KeepingyourStoveGlassClear

DoorSeal

DoorGlassReplacement

ToRemovetheThroatPlateBrick(MultiFuelVersion)

ToRemovetheThroatPlate(Cat.Version)

VermiculiteBricks

ToRemovetheCatalyticConverters

ToRemovetheGrate

Disposal

TroubleShooting

Section 6 Energy efficiency & Guarantee

P. 57

a)

b)

c)

d)

EnergyEfficiencyLabels

Guarantee

Disposal/Recycling

Commissioning,StoveandInstallationDetails

Section 3 Installation instructions

P. 21

a)

b)

c)

d)

e)

f)

g)

h)

i)

j)

k)l)

m)

n)

o)

p)

q)r)

Warning

HealthandSafetyPrecautions

SmokeControlAreasandExemptionofAppliances

Hearth

Floors

ClearancetoNonCombustibleWalls

ClearancetoCombustibleWalls

BaseHeatShield

COAlarms

FlueDampers

HeatShielding

Ventilation

PlinthClamp

RearFluing

RearAdaptor(VerticalorHorizontal)

DirectAirKit(Nonroom-sealedonly)

TheFluePipe(singlewall)

ChimneyandAccessforSweeping

Your stove should arrive with

Contents

5.k Disposal

Page 01 of 60 www.chillipenguin.co.uk

IntroductionThankyouforpurchasingaChilliPenguinStove.Youhavepurchasedahighqualityecodesignstovethathasbeenbuilttolast.IthasbeendesignedandmanufacturedintheUKwithacleanburnsystemtoensureacleanandefficientperformance.

Weputalotoftimeandenergyintodevelopingandimprovingourstovestoenablethemtorunasefficientlyaspossibleandbesimpletouse.Pleasespendafewminutesfamiliarisingyourselfwiththismanual,soyoucangetthebestpossibleperformanceoutyourstove.

Welovetohearhowthepenguinsgetonintheirnewhomes,ifyouhaveanycommentsorquestions,pleasegetintouchorshareapictureonsocialmedia.

Ifyouhaveaquietmomentandwanttomakeapenguinveryhappy,ourpenguinslovegoodreviews-Google,FacebookandWhatstoveareafewofthemostusedplatformsforreviews.

www.facebook.com/chillipenguin

www.whatstove.co.uk

www.chillipenguin.co.uk

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 02 of 60

Thismanualisforthefollowingecodesignstoves.

Eco series summary

SHORT PENGUIN ECO SERIES (ESP)

Model ShortPenguinShortPenguin Chubby5

Output 5kW 5kW

HUNGRY PENGUIN ECO SERIES (EHP)

Model HungryPenguin FatPenguin

Output 5kW 5kW

HighandMighty

5kW

WOODY ECO SERIES (EW)

Model

Output 5kW

Woody(Multifuel)

Multi Fuel

Thisisanoncatalyticconverterversionandissuitableforbothdrywoodandsmokelessfuel.Thelowemissionsandhighefficienciesareachievedbycarefullydesignedflueandcombustionairpassageways.Theadvantageofthisversionisthatitofferstheoptionofusingeitherdrywoodorsmokelessfuel.

Cat (Wood only)

Acatalyticconverters(Cat)isahoneycombstructurethathasaspecialcoatingthatchemicallyconvertsharmfulgasesandsuperheatstoburnoffsmokeparticles.Itcanbeseenglowingorangewhenfunctioningathightemperatures.Theadvantageofcatalyticconvertersisthattheyproduceexcellentresultsoverawiderbandofoperatingconditions.Itiscriticaltothelifeexpectancyofacatthatdryuntreated

woodisburnt.Theusuallifeexpectancyofacatis3-5years,butthiswilldependonusage.

WOODY ECO SERIES (EW)

Model

Output 5kW

Woody(Cat)woodonly

Werecommendthegoldilocksandthethreebearsmethod;smallfire,mediumfire,hotfire.

Simple guide to your first fire

read this manual and all warnings carefullyTheA,B&Coflightingyour1ststovefireare:

A=aircontrolB=burndrywood

C=curepaintcarefully

prepare a small kindling fire• scrunchupnewspaperoruseafirelighter,placekindling

overthetop,lightthefire,closethestovedoor

• openallaircontrols

• ventilateroom

• maintainthisSMALLFIREfor15minutes

• thiswarmsupthestovecomponentsgentlytopreventthepaintfrombeing“shocked”

medium fire• addafewsplitlogs

• maintainmediumfireforonehour

• closeairboostdiscandprimaryair(lefthandknob)whenburningwell

• aimtoraisethesurfacetempto450°F/230°C

• controlonsecondaryaircontrol(righthandknob)

hot fire• addadditionalwood

• adjustcontrolstoallowadditionalairflowtoachieveahotfire

• aimtoachieve600°F/315°C

• controlonsecondaryaircontrol(righthandknob)

• maintainhotfireforonehour

Page 03 of 60 www.chillipenguin.co.uk

Important - read before first fire

The painted surface must be cured or set properly during your first fire.

Weuseahightemperaturestovepaintonallofourstoves.Itisextremelyimportantthatthepaintiscuredproperlythe first time that you light the stove.Thisisdonetoensurethepaintfinishwillbeabletowithstandthehightemperaturesneeded.Curingisdonebyfollowingthethreestepprocessonthefacingpage.Ifthisprocessisnotcompletedproperlyyoumayexperienceissueswiththepaint.Beawarethatcuringwillcauseaveryslightcolourchange,thehotterareaswillchangecolourthesoonest,payextraattentiontothecuringoflightercolours.

We want your penguin to be perfect, so give it the attention it deserves!

To Set / Cure the Paint

Oncethisinitialprocesshasbeencompleted,thepaintwillbeproperlycuredandyoucanoperateyourstovenormallyaccordingtotheinstructionsprovidedinthismanual.Ifanyproblemsarisewiththepaintedsurfaceofthestove,thisisaresultofincorrectcuringormisuseofthestovesuchasoverfuellingorrunningthestovetoohot.Thereforeanyproblemswiththepaintedsurfacearenotcoveredbyyourwarranty.

This penguin is a living, breathing, hard working appliance. Expect to touch up the painted surface occasionally over its lifetime.

Note:During the final higher temperature burn phase there may be some visible smoke near the stove surface. There may also be an unpleasant odour. To mitigate this effect, ventilate the room with open windows and doors to provide airflow.

Health warning:Thesmokefromthecuringprocessdisplacesoxygen.Smallchildren,theelderlyandpeoplewithexistingbreathingproblemsshouldvacatetheareaduringthehotburntoavoiddiscomfort.ThesmokeisprimarilyCarbonDioxide,itisnon-toxicbutcanfeeluncomfortable.

You’ve bought an amazing stove, let it be amazing

Page 04 of 60

www.chillipenguin.co.ukPage 05 of 60

The charter of the penguinWe guaranteethatyourstoveisgoodqualityandwellmade

We guaranteethatyourstovewillgiveyouyearsofwarmandefficientheating

We knowthisbecausewedesignandmakethemourselveshereinWales

We are convincedthatstovesmaketheautumnfabulousandthewintersublime

We hopethatyourstovewillmakethebaddaysbearableandthegooddaysgreat

We thinkthathumanbeingswithstovesarehappierthanthosewithout

We believethatyourlifehasjustgotbetter

Page 06-10

The plans & technical details

Section 2

2.a The Plans & Tech Details

The Plans

The Short Penguin Eco (Pengwin Bach Eco)

Page 07 of 60 www.chillipenguin.co.uk

355mm

408mm

105mm

126mm

355mm

534mm

87.5mm

Rear flue (extra parts required)

RHARVA

540mm

380mm

127mm

710mm

Top flue (standard)

432mm

MULTI-FUEL

NominalOutput

Total Energy Efficiency %

CO content @13% O2

Dust Concentration @ 13% O2

NOx mg/m3

Cx Hy mg/m3

FlueGasg/s

MeanFluegastemp.°C

SmokeControl/DEFRAExemptionTestingcomplete

SeasonalEfficiency

SuitableForSmokeControlZones(FactoryFitted)

Max.Loglengthxaveragediameter

Max.Fuelload

FlueCollarDiameter

FlueSizeRequired

TopExit

RearExit

HearthTypeNoBaseHeatShield/Plinth

HearthWithBaseHeatShield/Plinth

Chimneydraughtrequired

Construction

Weight

Tested to EN13240:2001-2004 / BS 3841-2:1994

For distances to combustibles / non-combustibles see section 3

WOOD

4.8kW

80.6%

0.09%

36mg/m3

108mg/m3

118mg/m3

4.7g/s

219°C

Yes

70.6%

Yes

270mmx100mm

2.5kg

127mm

Min125mm

Standard

RHA/RVARequired

Constructional

12mm

12Pa

Weldedsteel

75kg

SMOKELESS FUEL

4.9kW

80.4%

0.03%

15mg/m3

129mg/m3

9mg/m3

4.1g/s

273°C

Yes

70.4%

Yes

3kg

127mm

Min125mm

Standard

RHA/RVARequired

Constructional

12mm

12Pa

Weldedsteel

75kg

The Tech Details

Page 08 of 60

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

www.chillipenguin.co.ukPage 09 of 60

2.b The Plans & Tech Details

The Plans

The Hungry Penguin Eco (Pengwin Llwglyd Eco)

571mm

365mm

127mm

683mm

380mm

127mm

Page 10 of 60

MULTI-FUEL

NominalOutput

Total Energy Efficiency %

CO content @13% O2

Dust Concentration @ 13% O2

NOx mg/m3

Cx Hy mg/m3

FlueGasg/s

MeanFluegastemp.°C

SmokeControl/DEFRAExemptionTestingcomplete

SeasonalEfficiency

SuitableForSmokeControlZones(FactoryFitted)

Max.Loglengthxaveragediameter

Max.Fuelload

FlueCollarDiameter

FlueSizeRequired

TopExit

RearExit

HearthTypeNoBaseHeatShield/Plinth

HearthWithBaseHeatShield/Plinth

Chimneydraughtrequired

Construction

Weight

Tested to EN13240:2001-2004 / BS 3841-2:1994

For distances to combustibles / non-combustibles see section 3

WOOD

4.7kW

81.2%

0.10%

33mg/m3

135mg/m3

96mg/m3

4.8g/s

224°C

Yes

71.2%

Yes

270mmx100mm

2.5kg

127mm

Min125mm

Standard

Fitfluecollartorear

Constructional

12mm

12Pa

Weldedsteel

96kg

SMOKELESS FUEL

4.8kW

86.6%

0.06%

12mg/m3

119mg/m3

37mg/m3

2.9g/s

247°C

Yes

76.6%

Yes

3kg

127mm

Min125mm

Standard

Fitfluecollartorear

Constructional

12mm

12Pa

Weldedsteel

96kg

The Tech Details

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 11 of 60

2.c The Plans & Tech Details

The Plans

The Fat Penguin Eco (Pengwin Tew Eco)

www.chillipenguin.co.uk

571mm

365mm

127mm

683mm

460mm

127mm

Page 12 of 60

MULTI-FUEL

NominalOutput

Total Energy Efficiency %

CO content @13% O2

Dust Concentration @ 13% O2

NOx mg/m3

Cx Hy mg/m3

FlueGasg/s

MeanFluegastemp.°C

SmokeControl/DEFRAExemptionTestingcomplete

SeasonalEfficiency

SuitableForSmokeControlZones(FactoryFitted)

Max.Loglengthxaveragediameter

Max.Fuelload

FlueCollarDiameter

FlueSizeRequired

TopExit

RearExit

HearthTypeNoBaseHeatShield/Plinth

HearthWithBaseHeatShield/Plinth

Chimneydraughtrequired

Construction

Weight

Tested to EN13240:2001-2004 / BS 3841-2:1994

For distances to combustibles / non-combustibles see section 3

WOOD

4.7kW

81.2%

0.10%

33mg/m3

135mg/m3

96mg/m3

4.8g/s

224°C

Yes

71.2%

Yes

270mmx100mm

2.5kg

127mm

Min125mm

Standard

Fitfluecollartorear

Constructional

12mm

12Pa

Weldedsteel

104kg

SMOKELESS FUEL

4.8kW

86.6%

0.06%

12mg/m3

119mg/m3

37mg/m3

2.9g/s

247°C

Yes

76.6%

Yes

3kg

127mm

Min125mm

Standard

Fitfluecollartorear

Constructional

12mm

12Pa

Weldedsteel

104kg

The Tech Details

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 13 of 60

2.d The Plans & Tech Details

The Plans

The High and Mighty Eco (Pengwin Bonheddig Eco)

www.chillipenguin.co.uk

796mm

127mm

365mm

908mm

460mm

127mm

Page 14 of 60

MULTI-FUEL

NominalOutput

Total Energy Efficiency %

CO content @13% O2

Dust Concentration @ 13% O2

NOx mg/m3

Cx Hy mg/m3

FlueGasg/s

MeanFluegastemp.°C

SmokeControl/DEFRAExemptionTestingcomplete

SeasonalEfficiency

SuitableForSmokeControlZones(FactoryFitted)

Max.Loglengthxaveragediameter

Max.Fuelload

FlueCollarDiameter

FlueSizeRequired

TopExit

RearExit

HearthTypeNoBaseHeatShield/Plinth

HearthWithBaseHeatShield/Plinth

Chimneydraughtrequired

Construction

Weight

Tested to EN13240:2001-2004 / BS 3841-2:1994

For distances to combustibles / non-combustibles see section 3

WOOD

4.7kW

81.2%

0.10%

33mg/m3

135mg/m3

96mg/m3

4.8g/s

224°C

Yes

71.2%

Yes

270mmx100mm

2.5kg

127mm

Min125mm

Standard

Fitfluecollartorear

Constructional

12mm

12Pa

Weldedsteel

126kg

SMOKELESS FUEL

4.8kW

86.6%

0.06%

12mg/m3

119mg/m3

37mg/m3

2.9g/s

247°C

Yes

76.6%

Yes

3kg

127mm

Min125mm

Standard

Fitfluecollartorear

Constructional

12mm

12Pa

Weldedsteel

126kg

The Tech Details

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 15 of 60

2.e The Plans & Tech Details

The Plans

The Chubby 5 Eco (Pengwin Llond Eu Crwyn 5 Eco)

689mm

460mm

127mm

Top flue (standard)

355mm

88mm110mm355mm

408mm

105mm

Rear flue (extra parts required)

RHARVA

www.chillipenguin.co.uk

Page 16 of 60

MULTI-FUEL

NominalOutput

Total Energy Efficiency %

CO content @13% O2

Dust Concentration @ 13% O2

NOx mg/m3

Cx Hy mg/m3

FlueGasg/s

MeanFluegastemp.°C

SmokeControl/DEFRAExemptionTestingcomplete

SeasonalEfficiency

SuitableForSmokeControlZones(FactoryFitted)

Max.Loglengthxaveragediameter

Max.Fuelload

FlueCollarDiameter

FlueSizeRequired

TopExit

RearExit

HearthTypeNoBaseHeatShield/Plinth

HearthWithBaseHeatShield/Plinth

Chimneydraughtrequired

Construction

Weight

Tested to EN13240:2001-2004 / BS 3841-2:1994

For distances to combustibles / non-combustibles see section 3

WOOD

4.8kW

80.6%

0.09%

36mg/m3

108mg/m3

118mg/m3

4.7g/s

219°C

Yes

70.6%

Yes

270mmx100mm

2.5kg

127mm

Min125mm

Standard

RHA/RVARequired

Constructional

12mm

12Pa

Weldedsteel

101kg

SMOKELESS FUEL

4.9kW

80.4%

0.03%

15mg/m3

129mg/m3

9mg/m3

4.1g/s

273°C

Yes

70.4%

Yes

3kg

127mm

Min125mm

Standard

RHA/RVARequired

Constructional

12mm

12Pa

Weldedsteel

101kg

The Tech Details

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 17 of 60

Woody Eco (Cat)2.f The Plans & Tech Details

The Plans

www.chillipenguin.co.uk

(Woody Eco (Cat))

120mm

293mm

470mm

88mm

584mm

565mm

127mm

RVA

780mm

490mmRHA

127mm

293mm

The Tech Details

WOOD ONLY

NominalOutput 5kW

Total Energy Efficiency % (wood) 83%

CO content @13% O2 (wood) 0.06%

NOx mg/m3 105mg/m3

Cx Hy mg/m3 116mg/m3

Dust Concentration @ 13% O2 11mg/m3

Fluegasg/s(wood)4.0g/s

MeanFluegastemp.°C(wood)222°C

ExemptionTestingcomplete Yes

SeasonalEfficiency73%

SuitableForSmokeControlZones(FactoryFitted) Yes

Max.Loglengthxaveragediameter 430mmx100mm

Max.Fuelload 2.5kg

FlueCollarDiameter 127mm

FlueSizeRequired Ideal6”/Min5”

TopExit Standard

RearExitRearHorizontal(RHA)/VerticalAdaptor(RVA)Required

HearthTypeNoBaseHeatShield/Plinth Constructional

HearthWithBaseHeatShield/Plinth 12mm

Chimneydraughtrequired 12Pa

Construction Weldedsteel

Weight 97kg

Tested to EN13240:2001-2004 / BS 3841-2:1994

For distances to combustibles / non-combustibles see section 3

Page 18 of 60

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 19 of 60

Woody Eco (Multi fuel)2.g The Plans & Tech Details

The Plans

www.chillipenguin.co.uk

(Woody Eco (Aml Danwydd))

120mm

293mm

470mm

88mm

584mm

565mm

127mm

RVA

780mm

490mmRHA

127mm

293mm

Page 20 of 60

MULTI-FUEL

NominalOutput

Total Energy Efficiency %

CO content @13% O2

Dust Concentration @ 13% O2

NOx mg/m3

Cx Hy mg/m3

FlueGasg/s

MeanFluegastemp.°C

SmokeControl/DEFRAExemptionTestingcomplete

SeasonalEfficiency

SuitableForSmokeControlZones(FactoryFitted)

Max.Loglengthxaveragediameter

Max.Fuelload

FlueCollarDiameter

FlueSizeRequired

TopExit

RearExit

HearthTypeNoBaseHeatShield/Plinth

HearthWithBaseHeatShield/Plinth

Chimneydraughtrequired

Construction

Weight

Tested to EN13240:2001-2004 / BS 3841-2:1994

For distances to combustibles / non-combustibles see section 3

WOOD

4.8kW

83%

0.09%

20mg/m3

106mg/m3

89mg/m3

3.9g/s

231°C

Yes

73%

Yes

430mmx100mm

2.5kg

127mm

Min125mm

Standard

RHA/RVARequired

Constructional

12mm

12Pa

Weldedsteel

97kg

SMOKELESS FUEL

5kW

87%

0.04%

16mg/m3

161mg/m3

11mg/m3

2.9g/s

223°C

Yes

77%

Yes

3kg

127mm

Min125mm

Standard

RHA/RVARequired

Constructional

12mm

12Pa

Weldedsteel

97kg

The Tech Details

(Woody Eco (Aml Danwydd))

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Installation instructionswww.chillipenguin.co.uk

Page 21-32

Section 3

SpecialcareshouldbetakenwheninstallingastovesothattherequirementsoftheHealthandSafetyatWorkActaremet,withparticularattentiontothefollowing.

Lifting and handling:adequatefacilitiesmustbeavailableforloading,unloadingandhandling

Fire cement:sometypesoffirecementarecausticandshouldnotcomeintocontactwiththeskin.Incaseofcontact,washimmediatelywithplentyofwater

Asbestos:ourstovesdonotcontainasbestos.Ifthereisanypossibilityofdisturbingasbestosinthecourseofinstallation,pleaseseekspecialistguidanceanduseappropriateprotectiveequipment

Metal parts:wheninstalling/servicingthisstovetakecaretoavoidthepossibilityofpersonalinjury

3.b Health and Safety Precautions

3. Installation Instructions

Alllocalandnationalregulationsmustbeobservedwheninstallingtheappliance.Ifinstalledincorrectlyseriousaccidentscanbecaused.

BuildingRegulationDocumentJmustbereferredtowheninstallingthisappliance.

Itistheinstaller’sresponsibilitytoensurethemanufacturer’sinstructionsarecompliedwith.AHETASqualifiedinstallationengineershouldcarryouttheinstallationandissueacompliancecertificate.Inaddition,theyshouldcompletethecommissioningchecklistatthebackofthismanual.IfaHETASinstallerisnotinstallingyourstoveyourlocalBuildingControldepartmentneedstoinspecttheinstallationandregistertheworkcarriedout.

3.a Warning

Page 22 of 60

A safe penguin is a happy penguin

“The Clean Air Act 1993 and Smoke Control Areas”

UndertheCleanAirActlocalauthoritiesmaydeclarethewholeorpartofthedistrictoftheauthoritytobeasmokecontrolarea.Itisanoffencetoemitsmokefromachimneyofabuilding,fromafurnaceorfromanyfixedboileriflocatedinadesignatedsmokecontrolarea.Itisalsoanoffencetoacquirean“unauthorisedfuel”forusewithinasmokecontrolareaunlessitisusedinan“exempt”appliance(“exempted”fromthecontrolswhichgenerallyapplyinthesmokecontrolarea).

TheSecretaryofStateforEnvironment,FoodandRuralAffairshaspowersundertheActtoauthorisesmokelessfuelsorexemptappliancesforuseinsmokecontrolareasinEngland.InScotlandandWalesthispowerrestswithMinistersinthedevolvedadministrationsforthosecountries.Separatelegislation,theCleanAir(NorthernIreland)Order1981,appliesinNorthernIreland.Thereforeitisarequirementthatfuelsburntorobtainedforuseinsmokecontrolareashavebeen“authorised”inRegulationsandthatappliancesusedtoburnsolidfuelinthoseareas(otherthan“authorised”fuels)havebeenexemptedbyanOrdermadeandsignedbytheSecretaryofStateorMinisterinthedevolvedadministrations.

FurtherinformationontherequirementsoftheCleanAirActcanbefoundhere:www.gov.uk/smoke-control-area-rules

YourlocalauthorityisresponsibleforimplementingtheCleanAirAct1993includingdesignationandsupervisionofsmokecontrolareasandyoucancontactthemfordetailsofCleanAirActrequirements.

www.chillipenguin.co.ukPage 23 of 60

Chilli Penguin Eco design stoves are classed as exempt stoves which means you can use them in smoke control areas.

Ifyouliveinasmokecontrolarea(introducedbyTheCleanAirAct,1993,seebelow)youarepermittedtoburnapprovedsmokelessfuelonly,thisdoesnotincludewood.HoweverifyouuseanExemptmultifuelstovethenyoucanburnbothseasonedwoodandapprovedsmokelessfuels.NEVERBURNHOUSECOALinaclosedappliancelikeastove.

Theappliancesarenotexemptedwhenburningwoodbriquettesorpaperbricksorunauthorisedfuels.

ThegeneralprincipletobeobservedinanExemptchillipenguinstoveisthattheaircontrolscannotbecompletelyclosed,allowingapermanentairsupplytothefirechamber.Thismeansthatfuelburnsmoreefficiently,therebyemittinglessharmfulemissionsintotheatmosphere.Thisadaptationisfactoryfittedintheecoseries.

3.c Smoke Control Areas and Exemption of Appliances

The Chilli Penguin Ecodesign stoves; the Woody Eco (Cat), the Woody Eco (Multi fuel), the Short Penguin Eco, the Hungry Penguin Eco, Fat Penguin Eco, the High and Mighty Eco and Chubby 5 Eco are fitted with a permanent stop preventing closure of the secondary air control for DEFRA exemption.

Makesurethefloorcantaketheweightofthestove,theflue,thehearthandanydecorativesurround.

3.e Floors

Ahearthismadeupof2layers:aconstructionalhearth(baseconcretelayer)andasuperimposedhearth(topdecorativelayer).Insomecircumstancesasuperimposedhearthisacceptableonitsown.Allofourstovesrequireaconstructionalhearthunlessthestovesareeitheronaplinthorhaveabaseheatshieldfitted.

3.d Hearth

Allmodelswithoutbaseheatshieldorplinth

Constructionaltotaldepth(incl.superimposed)125mm

Allmodelsonplinth Superimposed12mm(minimum)

Allmodelswithbaseheatshield Superimposed12mm(minimum)

Infrontofthestove 225mm(minimum)

Bothsidesofthestove 150mm(minimum)

NB.Donotplaceanysoftfurnishingswithin1150mmofthestove

150mm

Minimumdistancefromstovetoedgeofsuperimposedhearth

225mm150mm

Allfreestandingstovesrequireasuperimposedhearthofatleast850x850mmsquare(inadditiontoanyconstructionalhearthrequirements)

Page 24 of 60

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

www.chillipenguin.co.ukPage 25 of 60

Diagramsillustratingtheminimumdistancestocombustiblewallsi.ewood/plasterboard

3.f Combustible Walls

MINIMUMDISTANCESTOCOMBUSTIBLEWALLS

Side

Rear

Model Rear Both Sides Above

HungryPenguinEcowithinsulatedpipe

250mm 550mm 450mm

ShortPenguinEco 350mm 500mm 450mmShortPenguinEcowithinsulatedpipe

200mm 500mm 450mm

HungryPenguinEco 350mm 550mm 450mm

HighandMightyEcowithinsulatedpipe

250mm 250mm 450mm

FatPenguinEco 350mm 250mm 450mmFatPenguinEcowithinsulatedpipe

250mm 250mm 450mm

HighandMightyEco 350mm 250mm 450mm

TheWoody(Cat)withinsulatedpipe

150mm 400mm 550mm

Chubby5Eco 350mm 250mm 450mmChubby5Ecowithinsulatedpipe

200mm 250mm 450mm

TheWoody(Cat) 350mm 400mm 550mm

TheWoody(Multifuel)withinsulatedpipe

150mm 400mm 550mm

TheWoody(Multifuel) 350mm 400mm 550mm

Rear distances to combustibles using a non-insulated flue pipe include safe distances required by building regulations. See heat shielding section if reduced distances are required.

Thetemperatureatthebaseofastovewillaffectthetypeofhearthrequired,see“hearthrequirements”.Ifaconstructionalhearthisrequiredbutisnotpossible,thenabaseheatshieldcanbefittedunderneaththestove.Thisreducesthehearthtemperaturesandallow,thestovestobeinstalledontoasuperimposed(12mm)hearth.

Recordonthestoveinstallationpagewhetherabaseheatshieldhasbeenfitted.

3.h Base Heat Shield

To fit:Slideinatthebaseofthestovepriortoinstallation.Itneedstoslideinfromtherear.Theedgewiththecut-outshouldslideinfirst,restingatthefrontofthestove.Thefoldedlegsoftheheatshieldwillsitonthetabsforthelevelingscrews,(thesearesmallsquaretabswithaholeinthecentre).

Page 26 of 60

Diagramillustratingtheminimumdistancestononcombustiblesurfacesi.estone/brick

3.g Clearance to Non Combustible Walls

100mm

50mm

100mm

50mm

Model Rear

NB.Fluepipesafedistancescanbegreaterthantheappliance,dependingontype

MINIMUMDISTANCESTONONCOMBUSTIBLEWALLS

AllModels 50mm

Sides

100mm

Rearwallthicknessneedstobeatleast200mmthick.

Theseareminimumdistances.

Above

150mm

Page 27 of 60 www.chillipenguin.co.uk

Itispossibletoreducethedistancestocombustibleswithanappropriateheatshield,(BritishStandard8303).

Wemanufactureseveralsizesofwallmountedheatshieldmadefrom1.5mmsteelwhichmaintainsa40mmairgap.(ThisisgreaterthattheminimumdistancerequiredbyBS8303).Theyhaveanopentopandbottomtoallowforaflowofcoolairbetweentheheatshieldandcombustiblematerial.Beawarethatyouareheatshieldingboththestoveandfluecollar.

3.k Heat Shielding

Distances to combustibles, square into corner & flat wall installation 5kW

Thedistancestocombustiblescanbereducedtoaminimumof95mmfromtherearofthestovetothefrontoftheheatshield,wheninstalledsquareintoacorner.Thisappliestofreestandinginstallationsonaflatwallaswell,(seediagramonfacingpage).

Distances to combustibles, diagonal corner installation 5kW

Ifthestoveisinstalledatanangleof45degreestothewall,thenthedistancecanbereducedtoaminimumof65mmfromthenearestpointofthestovetothefrontfaceoftheheatshield,(seediagramonfacingpage).

FREE STANDING STOVES, 5kW

3.i CO Alarms

Buildingregulationsrequirethatwheneveraneworreplacementfixedsolidfuelorwood/biomassapplianceisinstalledinadwellingacarbonmonoxidealarmmustbefittedinthesameroomastheappliance.FurtherguidanceontheinstallationofthecarbonmonoxidealarmisavailableinBSEN50292:2002andfromthealarmmanufacturer’sinstructions.

Provisionofanalarmmustnotbeconsideredasubstituteforeitherinstallingtheappliancecorrectlyorensuringregularservicingandmaintenanceoftheapplianceandchimneysystem.

3.j Flue Dampers

Werecommendthatdampersarenotusedwithourstoves.

Page 28 of 60

1

2

3

4

Combustible wooden stud wall

Fixing

Sheet metal shield

Stove

Number Key

A

B

C

D

E

F

Air gap behind shield min. 25mm

Distance to closest point of appliance min. 95mm

Distance from connecting flue pipe to metal shield: 1.5 x diameter of the flue pipe

Distance from start of chimney to ceiling min. 425mm

Air gap open at top and bottom: min. 25mm from hearth to bottom of shield

Distance from top of stove to the top of the heat shield: min. 300mm

Letter Key

1

2

3

2

2

3

2

4

CC

D

EE

EE

F F

A A

B

B

1

2

3

2

2

3

2

4

CC

D

EE

EE

F F

A A

B

B

1

2

3

4

Combustible wooden stud wall

Fixing

Sheet metal shield

Stove

Number Key

A

B

C

D

E

F

Air gap behind shield min. 25mm

Distance to closest point of appliance min. 65mm

Distance from connecting flue pipe to metal shield: 1.5 x diameter of the flue pipe

Distance from start of chimney to ceiling min. 425mm

Air gap open at top and bottom: min. 25mm from hearth to bottom of shield

Distance from top of stove to the top of the heat shield: min. 300mm

Letter Key

SQUARE INTO CORNER 5kW

DIAGONAL INTO CORNER 5kW

(diagram adapted from Hetas

bulletin 13 ref BS8303)

(diagram adapted from Hetas

bulletin 13 ref BS8303)

Ifyouorderaplinthitwillcomewithaplinthclamp.Thisconsistsoftwoflatbars.InadditiontheWoodyplinthclamphas4bolts.Itisdesignedtoclampthestoveandtheplinthtogethersecurely.

3.m Plinth Clamp

To fit:Placethebarsinsidetheplinth,oneontheleftsideandoneontheright,runningfronttoback.Replacethelevellingboltswiththelongerones,suppliedsupplied.

Itisessentialthatthefirehasadequateairsupplyforcombustionandventilation.Aperturesprovidedforthispurposeshallnotberestricted.Forstovesof5kWandunderliketheWoodyapermanentlyopenairventmaysometimesberequired.Innewbuildhousesairventsarerequiredforallsizesofstoves,thiscanapplytonewextensionsaswell.Thiswilldependontheairleakage(airpermeability)ofyourproperty.YourHETASinstallershouldbeabletoguideyouonyourparticularproperty.PermanentventilationmustbefittedinaccordancewiththeguidelinesgiveninApprovedDocumentJofTheBuildingRegulations.

Ifastoveistobefittedinaroomwithanappliancesuchasanextractorfan,tumbledrierorceilingfan,itwillaffectthedrawofthefluesystemandcouldleadtofumesenteringtheroom.Additionalroomventilationmayberequired,afluedraughttestunderworstcasescenariomustbecarriedoutbyaqualifiedinstaller.Inthecaseofanextractorfan,oftenthesimplestsolutionistoconvertittocarbonfilterextractor.Airventsshouldbepositionedsothattheyarenotliabletoblockage.

3.l Ventilation

Page 29 of 60 www.chillipenguin.co.uk

Stove

Plinth PlinthClamp

Stovelevellingbolt(ForWoodyswapforlongerboltssupplied)

Position of Plinth clamps

Theusualrouteforaflueisoutofthecollarontopofthestove.Howeverthewaysomechimneysandfireplacesaresetup,fluingoutoftherearcanbeabetteroption.

TheShort,Chubby5andboththeWoodymodelswouldneedarearadaptor,eitherverticalorhorizontal.

Theothermodels;theHungryPenguin,FatPenguin,HighandMightydonotneedthechillirearadaptors,theyhavearemovableblankingplatesuitableforarearsweptbendwithsoottrapor90°“T”andcop.

3.n Rear Fluing

Therearesomecircumstanceswhereyoumaywanttofluehorizontallyfromtherearofthestove(diagram 2).Thereisaverylimiteddistancethatyoucanrearfluehorizontally(RHA),forsafetyreasons,regulatedbybuildingregulations.Yourinstallerwillbeabletoadvise.

To fit:Removebothrearheatshieldsandblankingplate(10mm&13mmspannersrequired),bolttherearverticaladaptortotheareawheretheblankingplatewasremovedfrom,withtheblankingplatebolts.Replacetherearheatshield,havingremovedthecutoutwithtinsnips.Placethecircularblankingplateontothetopfluehole.

3.o Rear Adaptor (Vertical or Horizontal)

Therearverticaladaptor(RVA)allowsyoutoflueoutoftherearofthestove,thefluepipethengoesverticallyupthechimney(diagram 1).

Diagram1 Diagram2

RearVerticalAdaptor(RVA)

RearHorizontalAdaptor(RHA)

Page 30 of 60

RHARVA

Singlewalledfluepipemustbeatleast3 times its diameterawayfromanycombustibleseg.atimberbeam.Thismaybereducedifadequateprotectionisprovidedtopreventheattransfer(see Heat Shielding, section 3).N.Bbeawarethatitispossible,particularlyinolderpropertiesfortimberbeamstoentertheinsideofthechimneycavitysoitmustbeinspected.

3.q The Flue Pipe (single wall)

3.p Direct Air Kit (non-room sealed only)

Allofourmodelshavetheoptionofafactoryfitteddirectairkit.Therearealargenumberofcriteriasthatneedtobeassessedpriortofittingandcommissioning.PleaserefertotheHETASGuidelinesandCommissionsProcedure(HETASTN-0020).

Page 31 of 60 www.chillipenguin.co.uk

270mmDirectAirInletdia62mm,

HorizontalorVerticaloption

Flexipipe ext.dia 72mm

A

750mm

Spigotcanbeturned90°toface

downwardwithcentreofspigotin

linewithrearofstove.

HETASproductapprovalonlycoversthisappliancewheninstalledconventionallyinaccordancewiththemanufacturer’sinstructionsandcurrentrelevantstandardsandguidance.Wheninstalledusingductedcombustionairsupply,(directairkit)responsibilityforthecorrectoperationoftheapplianceandforappropriatemanufacturer’sinstructionsiscarriedbytheappliancemanufacturer,asallowedforundertheBuildingRegulations.

Dimension A

Short Penguin

Hungry Penguin

Fat Penguin

High and Mighty

Chubby 5

The Woody (Cat)

The Woody (Multi fuel)

50mm

50mm

50mm

270mm

195mm

70mm

70mm

3.r Chimney and Access for Sweeping

Chimney / Flueway

Mustcomplywithallcurrentbuildingregulations(BritishStandardsBSEN15287-1:2007design,installationandcommissioningofchimneys).

MinimumFlueHeight 4.5metres

FlueDiameter Linedwith150mmdiameterclass1linerwherepossible,wherenot,125mmflueispermitted,duetoprefittedsmokecontroladaptation

Afluewaymustnotbesharedwithotherappliances

Afluewaymustbegastightandfreeoftardeposits.Thechimneymustbesweptandexaminedforsoundnessandsuitabilitybeforethestoveisinstalled.Remedialactionshouldbetakenifrequired,seekingexpertadviceifnecessary.*Wherethechimneyisbelievedtohavepreviouslyservedanopenfireinstallationitispossiblethatthehigherfluegastemperaturefromaclosedappliancemayloosendepositsthatwerepreviouslyfirmlyadhered,withtheconsequentriskofflueblockage.Itisthereforerecommendedthatthechimneybesweptasecondtimewithinamonthofregularuseafterinstallation.

Page 32 of 60

Chim chiminey, chim chiminey, chim chim cher-ee A sweep is as lucky as lucky can be

Sweeping

Thechimneymustbesweptandexaminedforsoundnessandsuitabilitybeforethestoveisinstalled(see note above*)

Provision must be made for sweeping access andfortheremovalofsootanddebris.

Sweeping access Woody Eco (Cat)Removethroatplatebrickandsweepthroughstove.

Sweeping access SP/HP/FP/H&M/Chubby 5/The Woody (Multi fuel)Removethroatplateandsweepthroughstove.

Lined chimneyAllstoves,includingthecookermodelscanbesweptthroughifthecorrectsuperflexiblerodsareusedwiththecorrectsizebrushhead.Howeverthereisoneexception;whenarearhorizontaladaptorisused(inthiscaseadditionalsweepingprovisionwillbeneeded).

Unlined chimney Ifthechimneyisunlinedanaccesspanelisrequiredintheregisterplate.

New chimney:AnewchimneyoffactorymadeinsulatedfluesystemmustcomplywithBuildingRegulations.Consultachimneyspecialistforadviceonsuitablefluesystemsforsolidfuel.

Werecommendthatallmasonrychimneysarelined.

Stove Components

Instructions for usePage 33-45

www.chillipenguin.co.uk

Section 4

4. Instructions for use

4.a Diagram of the Outside of the Stove (with and without oven)

Grate:thecastirongrillthatsitsonthebaseofthefirechamber(notshownindiagram).

Fuel retaining bar:thisbarpreventslogsfallingagainsttheglassandreducesashfallout.

Stove levelling bolts:boltsoneachlegusedtolevelthestoveduringinstallation.

Primary air control knob:stainlesssteelknobontheLHsideofthestoveasyoufaceit.Itcontrolstheflowofairunderneaththefire.

Secondary air control knob:stainlesssteelknobontheRHsideofthestoveasyoufaceit(fullyoutitwillprotrude10mmfurtherthantheotherknob).Itcontrolstheflowofairoverthetopofthefireandthedoorglass.

Boost disc: brushedstainlesssteeldiscwithpenguinlogoonit.Inthebalancedopenpositionthiswillallowthemaximumairflowintothefire.Itshouldswingeasilyintotheclosedpositiononcethefireisestablished.

Hinge pin:pinstoholdthedoortothestovebody.

Flue collar:the5”/127mmcollaronthetopofthestove.Thestoveisdesignedtoburnona6”flue.Theminimumsizefluediameterthatcanbeusedis5”/125mm,thisisbecausethereisasmokecontroladaptationfitted.

Fire door:Themainglassdoorinfrontofthefire.

Oven door:Thesmallerglassdoorinfrontoftheoven(cookermodels).

Stove Components

Page 34 of 60

Fluecollar

Hingepin

Boostdisc

Secondarycontrolknob

Primarycontrolknob

Fuelretainingbar

Stovelevellingboltsx4

Handle

Ovendoor

Firedoor

Firedoor

Page 35 of 60 www.chillipenguin.co.uk

warningin the presence of children, and old and/or infirm people.

The fireguard should be manufactured in accordance with BS 8423:2002, Fireguards for use with solid fuel appliances.

4.b Diagram of the Inside of the Stove - Multi Fuel Version

Throat plate and brick:Thisformsthe“roof”ofthefirebox.

Tertiary air jets:additionalpre-heatedcombustionairisintroducedintothefirebox.

Side brick:vermiculitebrickateachsideofthestove.

Rear fire bricks (4):vermiculitebricksattherear.

Ash pan:rectangularmetaldrawerusedforthecollectionofash.

Glass retaining screws and channel:screwandchannelstoholdthedoorglassinsitu.

Rope seal:sealusedtoformagastightsealaroundalldooredge.

Oven:notshown.

Internal Stove Components

Sidebrick

Fuelretainingbar Rearfirebricks Ashpan

14mmRopesealThroatplate

Glassretainingscrewsandchannel

Short Penguin Eco / Hungry Penguin Eco / Fat Penguin EcoHigh and Mighty Eco / Chubby 5 Eco / Woody Eco (Multi fuel)

Page 36 of 60

4.c Diagram of the Inside of the Stove - Cat. Version

Catalytic converter cassette:Thisformsthe“roof”ofthefirebox.Thethroatplatebrickandcatalyticconvertersareassembledinasteel“cassette”.Thethroatplatebrickcanberemovedwithoutdisturbingthecasette.

Tertiary air jets:additionalpre-heatedcombustionairisintroducedintothefirebox.

Side brick:vermiculitebrickateachsideofthestove.

Rear fire bricks (4):vermiculitebricksattherear.

Ash pan:rectangularmetaldrawerusedforthecollectionofash.

Glass retaining screws and channels:screwsandchannelstoholdthedoorglassinsitu.

Rope seal:sealusedtoformagastightsealaroundalldooredge.

Oven:notshown.

Internal Stove Components

Catalyticconverters

Sidebrick

Fuelretainingbar Rearfirebricks Ashpan

14mmRopeseal

Glassretainingscrewsandchannel

Throatplatebrick

When you look at your penguin......smile because it’s looking back at you

Woody Eco (Cat)

4.d Warnings and Pre-lighting Checks

Chilli penguin stoves will not be responsible for any damage caused to the stove due to either the incorrect installation of the stove or the incorrect use of the stove, including the use of the wrong fuels. We strongly recommend the use of a qualified and experienced installer.

PROTECTING THE STOVE SURFACE

Yourstovehasbeenpaintedusingahightemperaturepaint,thiswillgivealonglastinganddurablefinishafter the paint has cured. The process of curing occurs during the first few times you light the stove, (see section 5).Caremustbetakenwhenhandlingthestovepriortothefirstfirings.Itisatitsmostvulnerableatthisstage.Withthelightercolours,particularlythepolarcolour,werecommendthatyouwearcleanglovesfromunpackingonwards.Usedrycleaningmethodsonlyi.e.softbrushorhoover.Donotusedampcloths.Ifyouareplastering/decoratinginthesameroomkeepthestovecovered.

PAINTING FLUE OR STOVE

IFyouwishtotouchupyourstoveorpaintyourfluepipetomatchthestove,pleasereadPainting your stove, section 5.Allcolouredstoveswillcomewithanaerosolofthematchingcolour.

FUMES

Whilethestovepaintiscuring,itwillgiveofffumes.Pleaseensurethatyouventilatetheroom,openingdoorsandwindowsasnecessary.

SMOKE EMISSIONS

Properlyinstalledandoperatedthestovewillnotemitsmokeintoyourhomewiththeexceptionoftheocccasionalsmokefromde-ashingandre-fuelling.Occasionallyadverseweatherconditionscancauseadown-draught,thisshouldbeveryoccasional.Persistentsmokeemissionisdangerousandmustnotbetolerated.Ifsmokeemissiondoespersist:

•Openalldoorsandwindows•Letthefiregoout•Checkflueorchimneyforblockage

Donotre-lightfireuntilcauseofproblemhasbeenrectified.Seekprofessionalhelp.

HOT SURFACES

Thesurfacesoftheappliancearedesignedtogethotduringoperation.Itisrecommendedtouseafireguardinthepresenceofchildrenorvulnerableadults.

CO alarm

It is a legal requirement to install a Carbon Monoxide. In addition we strongly advise fitting a smoke alarm when you install a solid fuel appliance such as a stove. Take advise for position of both. (see CO Alarm, section 3)

Page 37 of 60 www.chillipenguin.co.uk

AIR SUPPLY FOR COMBUSTION AND VENTILATION

Itisimportantthataperturesprovidedforventilationandcombustionairarenotcovered.

WRONG FUEL

Onlyburndry,seasonedwoodintheWoodyCat.IntheMultiFuelstoves,dry,seasonedwoodorsmokelessfuelcanbeused. DONOTtreatyourstoveasanincineratorforgereralrubbish.DONOTuseanyliquidfuels.

CHIMNEY FIRE

Intheeventofachimneyfire,closeallstovedoorsandairvents.Evacuatethehouseandphonethefireservice.

PRE-LIGHTING CHECKS

• Checkthatthedoorclosescorrectlyandtheropesealsandglassareintact

• Checkthatthethroatplatebrickispositionedcorrectly

• Checkthatalllabelsandpackaginghavebeenremoved(includingfromthefluesystem)

• Checkthatanyaccesspointsintheflueareclosedoffe.g.sweepingaccess

4.e Simple Guide to your First FireWerecommendthegoldilocksandthethreebearsmethod;smallfire,mediumfire,hotfire.

read this manual and all warnings carefullyTheA,B&Coflightingyour1ststovefireare:

A=aircontrolB=burndrywoodC=curepaintcarefully

prepare a small kindling fire• scrunchupnewspaperorfirelighters,placekindlingoverthetop,lightthefire,closethestovedoor

• openallaircontrols

• ventilateroom

• maintainthisSMALLFIREfor15minutes

• thiswarmsupthestovecomponentsgentlytopreventsthepaintsfrombeing“shocked”

medium fire• addafewsplitlogs

• maintainmediumfireforonehour

• closeairboostdiscandprimaryair(lefthandknob)whenburningwell

• aimtoraisethesurfacetempto450°F/230°C

• controlonsecondaryaircontrol(righthandknob)

hot fire• addadditionalwood

• adjustcontrolstoallowadditionalairflowtoachieveahotfire

• aimtoachieve600°F/315°C

• maintainhotfireforonehour

4.f Principles of Combustion

Allfuelsneedthepresenceofoxygentoburn.Themoreoxygenafiregetsthehotterandfasteritwillburn.When,whereandhowairisintroducedintoafireboxofastovewillgreatlyinfluencetheheatoutput,burningrate,fuelefficiencyandimpactontheenvironment.Differentfuelsburnindifferentwaysanditisimportanttoknowthebasicsinordertooperateyourstovewithconfidence.

WOOD

Woodneedstobeseasoned(cutandstoredforatleastoneyearaftercutting)orkilndriedpriortoburninginthestovewithamoisturecontentoflessthat25%.Asafuelitgivesagoodflameandareasonablyhighheatoutput,theburnrateishighandwillvaryconsiderablydependingonsizeandspecies.Woodrequirescombustionairtobedirecteddownontoittoburnmostefficiently.Thesecondarycombustionairsupplyonyourstoveprovidestheairnecessaryforburningoffthevolatilegases

Tips for identifying dry wood

1)Visiblecracksattheendofthelog

2)Bangtwologstogether,theywillsoundhollow

3)Woodmoisturecontentmeasuringdevicesareavailable

There are 3 stages in the burning of woodstage 1

Dryingout.Whenapieceofwoodentersthefireboxitwillstaybelowtheboilingpointofwater(100°C)untilallthemoisturehasbeendrivenout.Between150–200°Cwoodbeginstogiveoffvolatilegases,someofthesewillburnwhileotherswillmixwiththecarbondioxide

andwatervapourandbecarriedoutthechimneyassmoke.

stage 2Inthesecondstageofcombustiontemperaturesmustreach600°Cforthegasestostartburningoff.Thiswillonlyoccurwiththerightamountofairandheatleadingtohigher

efficiencies.Thesegasesburnasayellowflameabovethewood.

stage 3Charcoalisleftonceallthegaseshavebeenburntoff.Thecharcoalcontainsatleasthalfofthewood’sheatpotential,atthisstagethefirewillburnmoreslowlyandwithoutflame

requiringlessair.

Page 39 of 60 www.chillipenguin.co.uk

Ifyouarelookingforalocalwoodsupplierwww.woodsure.co.ukhasalistofcertifiedfuelsuppliers.

Itisimportanttoburnwoodincompleteloads,thiswillensureallthewoodintheloadisatthesamestageofcombustionasmuchaspossible.Bydoingthisthefireboxtemperaturewillstayinthegasburningstageforlongermakingthestovemoreefficientandcleanerburning.

Wedonotadviseyoutotryandkeepawoodfireinovernight.Whentheaircontrolsareputonalowsetting,logscansmoulderandburninefficiently,releasingharmfulemissionsintotheatmosphere.

Ifyouhavethemultifuelversionitisadvisednottoburnwoodandsolidfuelssimultaneously,itcaneffectbothyourglassandflue.

Page 40 of 60

SOLID FUELS (Cannot be used in The Woody (Cat))

Thosewhicharesuitableforyourstoveinclude:

• Naturalsmokelessfuel-anthracite

• Manufacturedsmokelessfuelsforclosedappliances.Thefuelmuststate“suitable for closed appliances”and“suitable for heating appliances”.Itshouldhavealowpetroleumcontent.Afuelwithahighpetroleumorsulphurcontentcandamageboththestoveglassandflueliner

Yourlocalapprovedcoalmerchantwillbeabletosourceasuitableproductforyou.TheSolidFuelAssociationwillalsoadviseonfuels,www.solidfuel.co.uk,howeverifyourpropertyislocatedinasmokecontrolareayoushouldonlyburnauthorisedfuels.Alistcanbefoundatwww.smokecontrol.defra.gov.uk/fuels.php.IfinanydoubtcontactyourChilliPenguinstockist.

Thesefuelsburnmosteffectivelywhenairisintroducedbeneaththefuelbed.Dependingonthetypeoffuelused,theywillgasoffdifferentamountsduringthefirststageofcombustion.Secondarycombustionairassistsintheburningofthesegasesbeforetheyescapeupthechimney.Whenyouareleftwithglowingcoalsthesecondaryairrequirementreduces.

Solidfuelshavearelativelylowburningrateduetoitshighdensityandlowvolatility,idealforlongerperiodsofburning.Theyneedrelativelylowamountofairtokeepburning.

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

4.g Instructions for use with wood

Werecommendplacingscruncheduppaperorfirelightersinthecentreofthegrate.Arrangekindlinginatepeeshapearoundit.Lightthepaperorfirelighter.Oncethekindlingisburninggraduallyincreasethesizeofloguntilthefireisestablished.Onlyburnseasonedwood.

Damp, impregnated or painted wood will damage the catalytic converter and tar up your flue. Damp wood will also give reduced heat to room and cause more emissions.

THE AIR CONTROLS

To start

Pullbothcontrolsouttotheopenpositionandswingtheboostdiscup(theRHknobwillprotrudeapprox10mmfurtherthantheLHknobinthefullyopenposition).

Once established

Closetheboostdisc.

YoucannowclosetheLH(primary)knobfully.TherateofburnisnowcontrolledusingonlytheRH(secondary)knob.Yourstoveissmokecontrolcompliant,meaningtheRH(secondary)knobispresettopreventitbeingcompletelyshutdown.Thispreventsexcessivesmokeemissions.IfyouhavetheWoodyEco(Cat)youwillobservethecatalyticconverterglowing(seepictureoverleaf).

Making a fire - wood

AirBoostDisc(closed)

Secondarycontrolknob

(righthandknob)

Maincontrolforwood

Primarycontrolknob

(lefthandknob)

Maincontrolforsolidfuel

Page 41 of 60 www.chillipenguin.co.uk

Catalyticconverters

Fuel overloading

Themaximumamountoffuelspecifiedinthismanualshouldnotbeexceeded,overloadingcancauseexcesssmoke.

De-ashing

De-ashingisonlyrequiredperiodicallyaswoodburnsbetteronabedofash.

Safety

Alwaysusethegloveprovidedwhenopeningthedoorsofthestove.

Yourstovehasnotbeendesignedtorunwiththedooropen,itshouldthereforebekeptshutexceptwhenrefuellingiscarriedout

Refuelling on to a low fire bed (not much fuel glowing)

Ifthereisinsufficientburningmaterialinthefirebedtolightanewloadoffuel,excessivesmokeemissioncanoccur.Refuellingmustbecarriedoutontoasufficientquantityofglowingemberssothatthenewfuelloadwilligniteinareasonableperiod.Iftherearetoofewembersinthefirebed,addkindlingandfollowpreviousstepsi.e.opencontrolsanddiscetc.

Warning - loading fuel without opening controls can lead to a sudden ignition and potential damage to your stove and flue system.

Page 42 of 60

WARNINGS

Woodwillburnmostefficientlywhenburntincompleteloads–letthefireburndowntoabedofglowingembersbeforerefuellingthefireboxwithnewlogs.Openbothcontrolsfullyagaintogetthenewfuelburning–oncealightre-adjustcontolstothedesiredposition.

REFUELLING

4.h Instructions for use with Authorised smokeless fuels

MAKING A FIRE

Solidfuelscanbemoredifficulttolightinacoldstove–especiallywhendamp.Werecommendplacingscruncheduppaperorfirelightersinthecentreofthegrate.Arrangekindlinginatepeeshapearoundit.Thenarrangethesmokelessfuelonandaroundthetepeeshape.Lightthepaperorfirelighter.Leavethistostartglowingbeforeaddingmorefuel.Itiseasytosmotherthefirebyaddingtoomuchfueltoosoon.

USING THE AIR CONTROLS

TO START

Whenyoufirstlightthefire,closetheglassdoorandpullbothcontrolsoutfully.Alsoopentheairboostdisc(theRHknobwillalwaysprotrudeapprox10mmmorethantheLHknobinthefullyopenposition).

ONCE ESTABLISHED

Closetheboostdisc.

WhenyouareburninganthraciteormanufacturedsmokelessfuelyouneedtoclosetheRH(secondary)knobnearly all the wayoncethevolatileshaveburntoffleavingtheglowingcoals.Leavingitalittleopenwillpreventtheglassblackening.TherateofburnisnowcontrolledusingtheLH(primary)knob.(1.4kg/3lbofsmokelessfuelwilllastabout2hourswhenthestoveoutputis5kW).

Secondarycontrolknob

(righthandknob)

Maincontrolforwood

Primarycontrolknob

(lefthandknob)

Maincontrolforsolidfuel

Page 43 of 60 www.chillipenguin.co.uk

AirBoostDisc(closed)

Refuelling on to a low fire bed (not much fuel glowing)

Ifthereisinsufficientburningmaterialinthefirebedtolightanewloadoffuel,excessivesmokeemissioncanoccur.Refuellingmustbecarriedoutontoasufficientquantityofglowingembersandashsothatthenewfuelloadwilligniteinareasonableperiod.Iftherearetoofewembersinthefirebed,addsuitablekindlingandfollowprevioussteps.

De-ashing

De-ashingiscarriedoutbyusingapokertomaketheashesfallintotheashpanforsaferemoval.Whenburningsolidfuelitisnecessarytode-ashdaily,thisallowscombustionairtoflowupthroughthefuel.Solidfuelburnsbetterwithairfromunderneath.

Fuel overloading

Themaximumamountoffuelspecifiedinthismanualshouldnotbeexceeded,overloadingcancauseexcesssmoke.

Safety

Alwaysusethegloveprovidedwhenopeningthedoorsofthestove.

Yourstovehasnotbeendesignedtorunwiththedooropen,itshouldthereforebekeptshutexceptwhenrefuellingiscarriedout.

Warning - loading fuel without opening controls can lead to a sudden ignition and potential damage to your stove and flue system.

Page 44 of 60

REFUELLING

Beforerefuellingopenprimaryknob(LH)fullyforafewminutesbeforeaddingnewfuel–donotputtoomuchonatonceasyoumaysmotherthefire.

WARNINGS

You light my fire

4.i Cooking on a Penguin

ALL MODELS: Thetopsurfaceofallofourstoves(thetopplate)ishotandcanbeusedtoboilakettleorwarmupasmallsaucepan.Youwillrequireaflatbottomedkettleorpans.Ifyouplantouseitregularlyyouwillwantitemswithaheavybottom.

COOKER MODELS: Allourcookermodelshaveanovenboxabovethestove.Donotplacecookwaredirectlyontotheovenbottom.Ifcookwareisplacedontheovenbottomthelowerlayeroffoodwillburn.Ifyouplantocookonitregularlyconsiderrearfluingthestove.Thereisasmallrectangularcutoutattherearoftheovenbox,thisisaventforcookingsmells.

The oven temperaturesarecompletelydependentonthefirebelow,thefuelusedandhowitismaintained.Cookingoverfireisoneoftheoldestmethodsofcookingbutoneoftheleastfamiliartomostpeople.Whenyoubeginusingit,itwillinvolvetrialanderror.Oncethefirehasbeenestablishedfor20-30minutesyoucanacheivetemperaturesbetween140-280°C.140-180°Cistheaverageforanicelyestablished,mediumfire,withfuelglowing.

Longer,slowercookingiseasiertoachieve.Alwaysbeginwithafamiliarwell-triedrecipeandcomparetheresultswithwhatyouwouldnormallyexpectfromyourusualcooker,thenadjustaccordingly.

Youcanpurchaseanoventhermometertomonitortheoventemperature.Youcanalsopurchaseastovepipethermometer.Beawarethatastovepipethermometerwillnotgiveyoutheovenboxtemperaturebutthefluetemp.However,whatitwilldoisindicatehowsteadythetemperatureisandanyrisesandfallinit.

Thefireshouldalwaysbewellestablishedbeforeyoubeginsoyoucanbemoresureofgettingasteadytemperature.Theusualprecautionsapplywhenapplyingheattoanyfooditem.Ensurethatfoodisthroughlyandsafelycooked.Alwayscheckthecentreofthefood,usevisualchecks.Useameatthermometerifyouareunsure.Ifindoubtdonotconsume.

CARE OF THE OVEN BOX: Theovenboxisasteelchamberwithanovendoor.Itmayarrivewithathinspraycoatofpaintovertheinternalsurface.Thisisjusttopreservethesteelsurfaceinstorageandtransit.Theheatofthefirewillburnoffwastefoodthatfallsontotheovenboxinterior,anydepositscanbescrapedoff.Checkperiodicallythattheventisclearandthattheropesealsaresound.

Page 45 of 60 www.chillipenguin.co.uk

COOKWARE: Wehavesomecookwareavailabledesignedforourovendimensions.Askyourlocalstockistorseeouronlineshopwww.chillipenguin.co.uk/spares-shop.Alterativelyanycookwaredesignedforanormaldomesticovenisusuallysuitableforourovensifyoucansourceasuitablesize.

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

MaintenancePage 46-56

Section 5

5. Maintenance

5.a Routine Checks and Cleaning

Ash panshouldbeemptieddailywhenusingsmokelessfuel,ifthisisdonewhilethestoveisstillwarm,usegloveandtoolprovided.Ensurehotashesaredisposedofsafely.

AS REQUIRED

Stove surfaceshouldbecleanedwithasoftbrushorlintfreeclothwhencold,somepeopleuseavacuumcleanerattachment.

Glass cleaningshouldbedonewhencold.Useasoftcloth,dampenedwithwateroranalcoholbasedstoveglasscleaningsolution.Weloveaclearviewofthefire,sowetendtowipeoursoverdaily,beforewelighteachfire.We do not recommendalkalis,likebleach,ovencleanerorcausticsodaoranythingabrasiveforcleaningthistypeofstoveglass.

MONTHLYThroat plate brick (Cat. version) - mustberemovedmonthlyforcleaning,ensureitisrefittedcorrectly–failuretodothiscouldresultinapartialblockageoftheflue.

Throat plate (multi fuel version) - mustberemovedmonthlyforcleaning,ensureitisrefittedcorrectly–failuretodothiscouldresultinapartialblockageoftheflue.

Doorsshouldbecheckedforpositiveclosureagainsttheseals.

Seals checktomakesurethesealsaresecure,freefromdamageandnotbrittle.Yourlocalstoveshopshouldbeabletosupplyreplacementropesealandglue,alternativelytheycanbeorderedthroughouronlinesparesshop.Allourdoorsealshaveadiameterof14mmforfiredoorsand10mmforovendoors.

ANNUALLY

Withalinedchimneyallourstovescanbesweptthroughthefirebox(unlessarearhorizontaladaptorisused)butthecorrectfluebrushesandrodsmustbeused(see Chimney and Access for Sweeping, section 3).Werecommendusinganexperiencedandqualifiedsweep.Extraflexiblerodswiththeappropriatesizebrushesshouldonlybeusedwithflexiblestainlesssteelliners.Theuseofincorrectrodscandamageyourflue.

Ifthestoveisleftforlongperiodswithoutuse,i.e.overthesummer,itisadvisabletocleanthestovethoroughlyandleavealltheventsopen.Thiswillhelppreventanybuild-upofcondensation,allowthestovetokeepdryandlimitinternalcorrosion.Thewholesystemshouldbecheckedafteranyprolongedperiodofinactivitytoensurethatitisfreefromblockage.

Note: The appliance should be regularly maintained by a competent engineer.

Catalytic converters -removethroatplatebrick,brushsootoffthetopoftheconvertersandhooverfromtheunderside.Catalyticconvertershavealifespan,oncetheyhavestoppedglowingonahighflametheywillneedreplacing.

Page 47 of 60 www.chillipenguin.co.uk

5.b Painting your Stove or Stove Pipe

Ifyouarepaintingyourvitreousfluetomatchthestovecolourortouchingupanareaofyourstovethereare3steps(donotuseanaerosolspraywhenthestoveislit).

1. Preparing the surface2. Applying the paint3. Curing or setting the paint

Themostcriticalstepissurfacepreparation.Thepaintwilladheretothesurfacecoat,ifthereisrust,itwillfail.Ifthestove/fluehasacoatingthatispeeling,blisteringorchalkinginanyway,thetopcoatwillreleaseinthesameway.Ifthereisoil/grease/contaminantthepaintwillnotadhere.

Trouble shootingPaintcomingoffinpatchesindicatesaproblemwithsurfacepreparation.Theremedyistoremovethepaint,preparethesurfaceandstartagain.

1. Preparing the surface

• Removeallrustbysandblasting,sandingorgrinding.IFYOUAPPLYONTOPOFRUSTthepaintwilladheretotherustandfail.Anewstove/flueshouldarriverustfree,thiswillonlyberelevantifyouarerenovatinganoldstove

• Removeoil,grease,contaminants.Newfluecanarrivewithachemicalonthesurfaceusedduringthemanufacturingprocess.Werecommendtheuseofanacetonebasedpaintthinnerandthatyoukeythesurfacewithfinesandpaper.Thispreparationisvital

2. Applying the paint (vapour and propellant are flammable, avoid all naked flames and sparks)

• Bestresultsareachievedwhenthepaint,thestove/fluesurfaceandtheairtemp.arebetween18°C/66°F-29°C/85°F.Youcanwarmacoldcanofpaintbyrunningahottapoveritfor2minutes.DONOTexposetoflames

• Shakethepaintfor2minutestothoroughlymixthepigments,metallicsandsolvents

• Doatestsprayontoapieceofcardboard,thefirstspraycanbemostlypropellantwithnopigment

• Applythefirstof2-3lightcoats.Thefirstcoatshouldbeamistcoat(itwilllooklikedotsonthesurface).Applyfrom12-15inches,ifyouaretooclosethepaintwilldrip/run,ifyouaretoofarawayyouwillgetagrittyfinish

Page 48 of 60

Trouble shootingIfpaintpeels/lookslikeshatteredglass/comesoffinthinstrips,toomuchpaintwasapplied.Ifthesurfaceisgrittythespraywasappliedtoofarfomthesurface.Theremedyistoremoveasmuchpaintaspossible,preparethesurfaceandrepaint.

• Youcanapplythesecondcoatafter15minutes.Thepaintwillbetouchdryinabout20minutes.Werecommendleavingit4hoursbeforelightingthefirstfire

• Ifyouaretouchingupastovebeawarethatthereareminutevariationsfrombatchtobatchofpaintsoyoumayneedtopaintawholesurfacetoavoidthesevariationsshowing.egifyouarecoveringamarkonthetopyoumaywanttoapplyacoattothewholetopplate.YOUWILLBECOMPARINGCUREDPAINTWITHUNCUREDPAINTSOTHEDIFFERENCEWILLBEMOREAPPARENTUNTILTHENEWPAINTHASCURED

WarningDon’ttouchthesurfacewithanythingduringthecuringprocess.Thereislikelytobeastrongsmellwhenthepaintiscuring,ventilatetheroomwell,openwindows/doorsasnecessary.Takeextracareifanyoneelseinthehouseholdhasbreathingdifficulties.Therewillbeaveryslightcolourchangeasthepaintcures,thehottestareaswillcurethesoonest.Thisiscompletelynormal.(Itcanbemoreobviousinthelightercolours)

3. To set or “cure” your paint

• Wait4hoursafterpaintisapplied(thisdoesnotapplyifunpackinganewstove,thistimeisallowedintheworkshop).ThenwerecommendtheGoldilocksandthe3bearsmethod;smallfire,mediumfire,bigfire

• Lightasmallkindlingfire,keepburningfor10-15minutes

• Addfuelgraduallytobuildamediumfire.Buildingahotfireimmediatelywill“shock”thepaintandcauseittoreleasefromthesurface.Keepitburninglikethisforabout60minutes(bringingthestovesurfacetemperatureto450°F/230°C)

• Forthefinalstageofcuring,addfueltomakeaveryhotfire.Keepitatthislevelforabout60minutes(achievingtemperaturesabove600°F/315°C)

Page 49 of 60 www.chillipenguin.co.uk

5.c Keeping your Stove Glass Clear

Tomaintainclearglassthereare2factors.

1. Correct and dry fuel (see Principles of combustion, section 4)2. Correct use of air controls (see Making a fire - wood/solid fuel, section 4)

Asageneralrulethehotterthefiretheclearertheglasswillbe.Ifyouhavewetfuelthefirewillstruggletoreachhightemperatures,aninefficientburn=blackening.Ifnotenoughairisbeingdrawnthroughthefirebox,duetoincorrectuseofthecontrols,thefirewillslumberandnotburnaswellorefficientlyalsoleadingtoblackening.

Howevertherearealsotimeswithinboththeburncycleandareaswithinthephysicalfireboxwherethetemperaturesarecooler.Asfarastheburncycleyoucanjustwaitforahotterfireandanydiscolourationwillburnoff.Coolerspotsinthefireboxsuchasinfrontofthefuelretainingbarandthecornersoftheglasscanshowsignsofdiscolourationorapatternofwhitedust.TheceramicglasswehaveusedsinceAug2016ispolished,withasilicacoating.Whenthestoveiscool,thisshouldbecleanedwithasoftclothandwateroralcoholbasedstoveglasscleanerONLY.Thereismoreinfoonourwebsite,FAQ/lookingafteryourpenguin.

5.d Door Seal

Ifthedoorsealshowssignsofdeterioration,youmayneedtoreplaceit.14mmdiameterropeisrequiredforfiredoors,10mmforovendoors.Totesttheeffectivenessoftheseal,whenthestoveiscold,trapapieceofpaperbetweenthedoorsealandstovebodyshuttingthedoorcompletely,youshouldfeelresistancewhenyoutrytopullthepaperout.Repeatthisforeachedge.

5.e Door Glass Replacement

FIRE DOOR:Removethe4or6stainlesssteelscrewsretainingthedoubleglazedglasspanel.Thispanelistwopiecesofglasswitha2mmx10mmsealbetweenthem.Replacethe2mmx10mmsealifnecessary.Positionreplacementglassandfitretainingchannels,tightenscrewsjustenoughtopinchtheglass.Overtighteningcanresultintheglasscracking.

OVEN DOOR:Theovendoorissingleglazedandheldinplacewithtabs.2mmx10mmsealisusedbetweenthedoorandtheglass.

Page 50 of 60

LOCATING THE THROAT PLATE

STEP 1

Takenoteofthepositionofthethroatplateandbricks.Removetoprearbrickbypushingtherearoftheplateupwards.

STEP 2

Pushupfrontofthroatplateto‘unhook’fromsidepins.Droptherearoftheplatedown.

STEP 3

Manoeuvreplatediagonallyoutofstove.

5.f To Remove the Throat Plate - Multi Fuel Version

Diagramillustratingthelocationofthethroatplate.

STEP 4

Brickcannowbeslidoutofthroatplateandreplaced.

MetalThroatPlate

ThroatPlateBrick

RearUpperBricks

LocatingPin

STEP 5

Forcleaningbrushsootoffbrick.

STEP 6

Refittingofplateisthereversalofremoval.

Short Penguin Eco / Hungry Penguin Eco / Fat Penguin EcoHigh and Mighty Eco / Chubby 5 Eco / Woody Eco (Multi fuel)

ThroatPlatePinLocation

Page 51 of 60 www.chillipenguin.co.uk

LOCATING THE THROAT PLATE

STEP 1

Takenoteofthepositionofthethroatplatebrickbeforeremoval,thecorrectpositionisimportant,itcanmoveintransit,anditneedsbeberemovedregularlyforsootclearanceandchimneysweeping.

STEP 2

Pushbrickupfrominsidethestoveandwithdrawitthroughthecutoutsinthemiddleoftheaperture.

STEP 4

Tofitnewbricksitisthereversalofstep2.Makesurethebrickissittingflatandcentral.

Throatplatebrick

5.g To Remove the Throat Plate Brick - Cat. Version

Diagramillustratingthelocationofthethroatplate.

STEP 3

Forcleaning,brushsootoffthetopoftheCatandhooveritfromtheunderside.Thenbrushoffthebrickandreplace.

Woody Eco (Cat)

Page 52 of 60

5.h Vermiculite Bricks

Thevermiculitebrickswhichlinethefirechamberwillneedreplacingovertime,theyareaperishableitem.Theyareapressedboard,notaceramicbricksotheyshouldbetreatedwithcare.Theyinsulatethestoveallowingittoburnmoreefficientlyandprotectthesteelbodyfromtheheatofthestove.Theamountoftimetheywilllastdependsonstoveusage,thefuelyouburnandthecareyoutakere-fuelling.

Firebricksignsofdamage

Crumblingedgesandcorners

Cracks

Expectedwearandtear,replaceifsteelofstovebodyisexposed.

Hairlinecracksarecausedbyimpactorvibration,usuallyalogthrowninalittleroughlyoralogthatisslightlytoolargebeingpressedagaintthebrickswhenthedoorcloses,replaceifsteelbodyofthestoveisexposedorifthecrackcausespartofthebricktofallintothefire.Ahairlinecrackinabrickwillnotdamagethestovebody.

Caringforyourvermiculitebricks

Donotuseoversizedlogs

Donotoverfillthefirechamber

Placelogsinratherthanthrowingordropping

Ifusingapokerortoolinsidethefireboxtrynottodisturbthebricks

Donotusewaterorwaterbasedcleaningagentstocleantheinteriorofthestove,vermiculitewillweakenifitabsorbswater

Onlyburnseasonedwood,duetomoisturecontent,seepointabove

Ifthebricksrequirereplacementitwillfirstbenecessarytoremovethethroatplateandthegrate.Takeanoteoftheirposition.Itisverycommonwhenreplacingonefirebricktodamageanother.Forthisreasonwerecommendthatifverysmallareasofdamage/hairlinecrackarevisibleandthesteelisnotexposed,waituntilyouarereadytoreplacethewholeset.

Bricks are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct bricks.

Page 53 of 60 www.chillipenguin.co.uk

Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

STEP 1

Takeouttoprearfirebricks.

STEP 2

LowerCat.cassette,removecatalyticconverters.

5.i To Remove the Catalytic Converters

Diagramillustratingthelocationofthecatalyticconverters.

STEP 3

Pulloutthecatalyticconvertersfromthecassette.

STEP 4

Carefullydropinthenewconverters.Refitcassetteandrearfirebrick.

Page 54 of 60

5.k Disposal

Separatethepartstobedisposedofintomaterialgroupsotheycanbedisposedofcorrectly.

Alwaysdisposeofitemsinawaythatisassustainableaspossibleandthatisinlinewiththecurrentenvironmentalprotection,reprocessing/recyclinganddisposaltechnology.

STEP 1

Removetheashpan,placeonehandinsideandpushthegrateupwards,liftingthegrateintothediagonalposition(lefttoright,notfronttoback).

STEP 2

Reachintothefirechamberwithyourotherhandtoreceivethegrate,supportthegrateonthestovewhileyoufindacomfortable2handedhold.

STEP 3

Tiltthegrateontoananglewhichwillallowittoexitthedoor.

STEP 4

Manoeuvrecarefullyoutofthestove,usuallyalefttorightanglefirst,thentiltforward.

STEP 5

Toreinstallit,followthesamestepsinreverse,thenreplacetheashpan.

Page 55 of 60 www.chillipenguin.co.uk

5.j To Remove the Grate

Takecarewhendoingthisasthenewgrateisheavyanditispossibletotrapyourfingers.Wearglovesifpossibleanddonotrushthejob.Please see our online video at:

www.chillipenguin.co.uk/faqs/looking-after-your-penguin/vermiculite-fire-bricks/

Problem

5.l Trouble Shooting

Possible cause Remedial Action

1. Fuelisdamp

2.Firehasbeensmothered

3.Insufficientair

1. Ensure fuel is dry

2. Load smaller amounts of fuel at a time – be patient!

3. Air boost disc has been closed before the fire has been established (see Making a Fire, section 4)

CANNOTGETFUELTOSTAYALIGHT

SMOKEENTERSROOM

1. Blockedflueway

2.Damagedchimney

3.Siteandlocationofchimney

1. Let the fire go out then drop the throat plate or throat plate brick down and check for blockages. Sweep chimney

2. Get chimney inspected

3. If flue is clear and stove installed correctly and problem persists – seek professional advice

GLASSBLACKENS(SMALLLOCALISEDAREASWHEREWOODHADFALLENAGAINSTTHEGLASSISNORMAL,THISWILLBURNOFFASTHEFIREGETSHOTTER)

Aircontrolscloseddowntoosoonbeforefireestablished

Leave air controls open longer

Somediscolourationoftheglassisnormalafterseveralfires,inthecoolerareasoftheglassdoor:nearthefuelretainerandthecorners.Thiswillburnoffinahotfireorcanberemovedwhenstoveiscoldwithglasscleaner/dampclothdippedinwoodash(see Keeping Stove Glass Clear, section 5)

CHIMNEY FIRE

Byfollowingtheinstructionsinthismanual,includingregularcleaningofthestoveandfluesystemyoushouldavoidthepossibilityofachimneyfire.Intheunlikelyeventthatoneoccurs,raisethealarmtoletothersinthehouseknow,calltheFireService,iftimeandsafetyallowsclosethestoveaircontrols,andexitthebuilding.

CATALYTICCONVERTERHASSTOPPEDGLOWING

Cat.iscontaminated Couldbecontaminatedwithflyashordepositsfromincorrectfuel-hoovercatalyticconverters(see Maintenance, section 5).

Cat.isexhausted Iftheydonotgloworangeonahighflametheywillneedtobereplaced(see Maintenance, section 5).

Page 56 of 60

6. Energy Efficiency & Guarantee

6.a Energy Efficiency Labels

A+

A B C D E F G

2015/1186

kW

ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE

A++

A+

A+++

A++

A+A+

LtdChilli Penguin Stoves

Chubby 5 EcoShort Penguin Eco,

4.8 A+

A B C D E F G

2015/1186

kW

ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE

A++

A+

A+++

A++

A+A+

LtdChilli Penguin Stoves

H&M ECO.Hungry Eco, Fat Eco,

4.7

Short Penguin EcoChubby 5 Eco

Fat Penguin EcoHungry Penguin Eco

High & Mighty Eco

Page 57 of 60 www.chillipenguin.co.uk

VERIFIED ENERGY INDEX:

107

VERIFIED ENERGY INDEX:

108

6. Energy Efficiency & Guarantee

6.a Energy Efficiency Labels

A+

A B C D E F G

2019/1186

kW

ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE

A++

A+

A+++

A++

A+A+

Chilli Penguin StovesWoody E Cat - wood only

5 A+

A B C D E F G

2019/1186

kW

ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE

A++

A+

A+++

A++

A+A+

Chilli Penguin Stoves Woody E Mul�-fuel

4.8

Woody Eco (Cat)

Woody Eco (Multi Fuel)Energyratingshownfor

woodasprimaryfuel

Page 58 of 60

VERIFIED ENERGY INDEX:

111

VERIFIED ENERGY INDEX:

110

7YearGuarantee

7 Year Guarantee (available on registration)

Afree7yearextendedguaranteeisofferedifyourstoveispurchasedandregisteredthroughyourlocalapprovedChilliPenguinstockist.

Werunthisextendedguaranteeschemethroughourstockistnetworksothatyouhaveaccesstoalocal,competentandexperiencedengineerwithwhomyouwillalreadyhaveanestablishedtraderelationship.

AChilliPenguinStoveguaranteecoversthematerialslistedplustheconstructionandworkmanship.Theassembly,installationandoperationofthestove,becausetheydonotcomeunderourdirectcontrol,arenotincludedinthisguarantee.Youareadvisedtotakethesemattersupwithyourstovesupplieroraccreditedinstallationengineer.Thepaintedsurfaceofthestovedoesnotcomeundertheguarantee.

Intheunlikelyeventofthefailureofcomponentscoveredbythisguarantee,CPSwillrepairorreplacethemtotheiroriginalspecification.Labourandshippingcostswillbediscretionary.ItisimportanttouseonlyreplacementpartsrecommendedbyCPS.

Shouldanycomponentsarriveinadamagedstateupondelivery,theywillbereplacedprovidedawrittenclaimismadewithin5days.

Items covered

Thesteelbody,door,handlesandgrate.Catalyticconverterscarrya3yearguarantee.

Items NOT covered

Thoseitemsthatareconsideredserviceitems,theseinclude;vermiculitebricks,doorseals,doorglass,ashpan,operatingtool,glovesandpaintedsurface.

Thewholeoftheguaranteeisinvalidifthereisanyunauthorisedmodificationoftheapplianceorifanypartofthestoveassembly,installation,operationandmaintenancedoesnotcomplywiththeinstructionssuppliedandwithallBuildingRegulationsinforceatthetimeofpurchase.InadditiontheymustbecertifiedbyeitheraHetasinstalleroryourlocalbuildingcontroldept.

6.b Guarantee

Page 59 of 60 www.chillipenguin.co.uk

6.c Disposal / RecyclingTodisposeofthestoveaftertheproductlifehasexpired,pleaseobservethefollowinginformation:

• Disposeoftheitemscorrectly,i.e.separatethepartstobedisposedofinmaterialgroups

• Alwaysdisposeofitemsinawaythatisassustainableaspossibleandthatisinlinewiththecurrentenvironmentalprotection,reprocessing/recyclinganddisposaltechnology

6.d Commissioning, Stove and Installation Details

Commissioningchecklist (Initials)

Haveallpartsbeenfittedinaccordancewiththeinstructions?01

Hasfirecementandmortardriedoutbeforelightingthestove?02

Onceunderfirehaveallsealsbeencheckedforsoundness?03

Isthefluefunctioningcorrectlysothatallcombustionproductsareventedsafelytotheatmosphereviathechimneyterminal?

04

Haveoperatinginstructions,toolandglovesbeenleftwiththecustomer?05

Hasthecustomerbeenadvisedaboutthecorrectuseofthestove?06

Hasthecustomerbeenwarnedtoonlyusedthecorrectfuelforthisstove?07

Stoveandinstallationdetails

ShopName PurchaseDate

InstallersName

InstallationDate

InstallersHETASNo.

OrBuildingControlRef.

BaseHeatShield Yes No

SERIALNO.

(Yourlocalstockistwillneedthistoregisteryourstove)

DirectAirKitFitted Yes No

IsDirectAirCommissioningTestCompleted

Sign

Page 60 of 60

Sales and Technical Support Call: 01758 721 247

[email protected]

Local Stockists

www.chillipenguin/contact

Chilli Penguin Workshop 11 Glan y Don Industrial Estate | Pwllheli | Gwynedd LL53 5YT.

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