installation and operating manual asys · the warranty conditions are stipulated in the sales...

INSTALLATION AND OPERATING MANUAL

ASYS16 A Transfer System

IOMASY160810-GB_01


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IOMASY160810-GB_02

INTENDED USE

The ASYS TRANSFER SWITCH device is used as a power source selector providing a redundant power supply to the load.It runs on a single phase network. The device is compliant with all relevant safety regulations concerning information technology equipment, including electronic equipment for use in an office environment.

WARNING

This document provides important instructions for a safe installation, operation and use of the ASYS.It is advised that this User Manual be consulted before installation of the equipment, which operation should only be performed by skilled personnel.

DEVICE OVERVIEW

The ASYS is available in two voltage levels, 120 Vac and 220/230/240 Vac.The nominal current 16A is available for both voltage levels.

Please strictly follow the procedures when switching the ASYS ON or OFF. In all circumstances all repairs must only be executed by au-thorized and skilled personnel.

This equipment complies with the European Community directives for professional equipment. Hence it is labelled as follows: .

1. CertifiCate and Conditions of warranty 22. safety 3

2. 1. important 32. 2. emergenCy 32. 3. paCkaging 42. 4. warning 4

3. overview 53. 1. purpose of asys transfer switCh 5

4. unpaCking and installation 54. 1. delivery and storage 54. 2. inventory list 54. 3. storage 64. 4. handling 64. 5. environmental Conditions 64. 6. raCk mounting 64. 7. environmental requisites 7

5. presentation 75. 1. front panel 75. 2. rear panel 75. 3. operating panel 85. 4. features 8

6. operating proCedures 96. 1. manual switCh on proCedures 10

7. teChniCal data 117. 1. input/ output features 117. 2. ConneCtion 117. 3. CommuniCations 127. 4. meChaniCal features 127. 5. environment 127. 6. safety standards 137. 7. emC standard 137. 8. overCurrent 137. 9. external proteCtion and isolation deviCes 14

TAblE Of CONTENTS


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IOMASY160810-GB_02 1

8. modbus ConneCtion 159. serial link Configuration 15

9. 1. default settings: 1510. modbus tables 16

10. 1. tables desCription 1610. 2. identifier 1610. 3. state 1710. 4. alarm 1810. 5. measurement 19

11. Configuration 1912. Jbus funCtion Code desCription: 20

12. 1. funCtion Code 3 2013. error response 20

13. 1. time out response data 2013. 2. funCtion Code out of range 2013. 3. address out of range 2013. 4. CrC error wrong data value 20

14. troubleshooting 21


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1. CERTIfICATE AND CONDITIONS Of WARRANTy

The warranty conditions are stipulated in the sales contract. If not the following points shall apply:

SOCOMEC’s guarantee is strictly limited to the product(s) and does apply neither to the equipment in which they could be integrated nor to the performance of such equipment.The manufacturer, at his discretion, is entitled to adapt his product in order to com-ply with the warranty or replace the faulty parts. The manufacturer’s warranty does not apply in the following cases:- Defects arising either from designs or parts imposed or supplied by the Purchaser,- Failure due to fortuitous circumstances or force majeure,- Replacements or repairs resulting from normal wear of units and machinery,- Repair, modification, regulation or replacement of parts made by a third party or

personnel not qualified without SOCOMEC’s written consent.

The period of validity of the warranty may never exceed 12 months after delivery.

Replacements, repairs or modifications of parts during the warranty period cannot extend the duration of the warranty.

For these stipulations to be valid, the Purchaser must, within a maximum of 8 days after the warranty lapses, expressly inform the Manufacturer of the faulty design, or the material or manufacturing defect, stating in detail the grounds for his com-plaint.

Defective parts replaced free of charge by the Manufacturer are to be put at his dis-posal, so that he may become the sole owner.

The warranty legally ceases if the Purchaser has, of his own initiative, undertaken modifications or repairs on the Manufacturer’s products without the written consent of the latter.

The Manufacturer’s liability is limited to the obligations as defined herein (repair or replacement), all other items of damage being formally excluded.

The Purchaser is liable for taxes or duties of any kind in compliance with either the European regulations, or those of the country of import or transit.


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2. SAfETy

2. 1. ImpORTANT

Read the following safety notices carefully! Failure to observe the instructions may en-danger your life, your health, the reliability of your device or the security of your data.

– Transport the unit only in its original packaging. – If the equipment is stored in a cold environment prior to installation, condensa-

tion may occur. Before you switch on the equipment it must be absolutely dry. – The equipment must be installed in accordance with the environment conditions

specified as follows: Operating temperature: 0 to 40°C, Operation humidity: 20% to 85% (no condensing).

– Lay all cables so that nobody can stand on them or trip over them. – For pluggable equipment, the socket-outlet shall be installed near the equipment

and shall be easily accessible. The plug on the power supply cord is intended to serve as the disconnecting device.

– Make sure that no objects get inside the device. – The sum of the ASYS leakage currents does not exceed 3.5mA. – Earth connection must be done prior to any connection to the power supply. – Data transmission lines should NOT be connected or disconnected during a thun-

derstorm.

Do NOT connect equipment that will overload the ASYS.

2. 2. EmERGENCy

The supply to the load may be interrupted by opening both input power supply.

DO NOT use WATER to extinguish any fire that may occur in the area in which the ASYS is installed.


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2. 3. pACkAGING

All packaging material must be recycled in compliance with the laws in force in the country where the system is installed.

2. 4. WARNING

– It is absolutely necessary to earth the ASYS before connecting any upstream and downstream supplies.

– The Installation of the ASYS may only be carried out by qualified technical person-nel.

– Even if the ASYS output has been switched off, hazardous voltages are present within the ASYS; any operation that requires the unit to be opened and/or re-moved may be carried out by authorized technical personnel only.

– Do not remove the cover without completely disconnecting the ASYS from the input supplies 1 and 2.

– User or Operator can intervene in ASYS on condition that the instructions of con-nection presented below are respected.

Mains 1

Mains 2

Load

ASYS 16A

UPS 2

UPS 1S 1

S 2

ASYS Transfer System fed by two independent UPS


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3. OVERVIEW

3. 1. pURpOSE Of ASyS TRANSfER SWITCh

The 2-pole ASYS is a two-way, single phase automatic switch powered by two inde-pendent synchronous or asynchronous AC power supply sources.ASYS provides redundant power, it makes a rapid switch from one source to the oth-er in the event of a fault to the power supply used to power the load.One of the two sources can be designated as the preferred power supply, to which the ASYS will supply the load. It remains there until different designations or faults require it to be switched to the alternate source.The ASYS is fitted with a block diagram with LED indicators, capable of providing all information concerning equipment operation status, together with the power source priority selection which enables trained operators to make full use of the apparatus.

4. UNpACkING AND INSTAllATION

4. 1. DElIVERy AND STORAGE

The goods have been checked thoroughly before dispatch. On receipt, check the packaging and ensure that the contents are undamaged. Any damage or missing parts must be reported to the supplier as soon as possible.

ASYS is available in 2 models (see chapter 7 for characteristics): ASYS16 -120 ASYS16 - 230

4. 2. INVENTORy lIST

– ASYS module – 2 pluggable input power cable (IEC320 C20, 2,5m, for ASYS16 - 230 model only) – Screw sets (4 screw and 4 cage nuts) – 2 bracket kits for rack mounting – 2 bracket kits for vertical mounting – User Manual

NOTE: An approved power cable greater or equal to H05VV-F, 3G, 0.7mm² must be used.


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4. 3. STORAGE

Storage temperature: -25 to 70°C, Storage humidity: from 10% to 90%.

4. 4. hANDlING

The equipment must be handled with care. Damage may be caused if dropped or subjected to severe impacts.

4. 5. ENVIRONmENTAl CONDITIONS

The ASYS TRANSFER SWITCH must be installed as rack mount or on a flat horizontal surface and in an area protected from temperature extremes, water and humidity and the presence of conductive powder or dust.

DO NOT stack units and do not place any objects on top of a unit.

4. 6. RACk mOUNTING

Taking into consideration that the ASYS is mounted into a cabinet, it is necessary that the cabinet to be capable of supporting the unit with corresponding rails or angles.

ASYS scope of supply contains two angles for fixing the ASYS into a 19 inch rack or into a cabinet with 19 inch inner design.

Option: Also ASYS vertical mounting is possible.

Rack Mounting Vertical Mounting


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4. 7. ENVIRONmENTAl REqUISITES

It is necessary to leave a minimum space of a few centimetres around right side, left side and rear side to allow a flow of air and to provide access to the interface.

5. pRESENTATION

5. 1. fRONT pANEl

The front of the ASYS TRANSFER SWITCH with its LED display and interfaces:

5. 2. REAR pANEl

The back of the ASYS with its connectors, terminals and interfaces:

1 Output IEC320-C19 2 x 10A thermal protection2 Input IEC 320 C20

2 x 3 Output IEC320-C132 Input Fuse

2 Input Fuse

2 Input Power cord AWG 12x3C / 20A

4 Output NEMA 5-20R

Operating panel Servicing and uSer acceSS dry cOntact (cOmmunicatiOn acceSS)

asys 16a-230:

asys 16a-120:


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5. 3. OpERATING pANEl

On the following scheme you can see the front panel of the ASYS.

Most functions of the ASYS are driven by an internal control device.A priority setting can be made from the operating panel to prefer a mains source. LEDs display the state of the relay group.

5. 4. fEATURES

The ASYS provides redundant power supply to your load by switching it from pre-ferred source to auxiliary source.

ASYS is compatible with UPS providing sinusoidal output (as well as direct main, gen-erating set and all sinusoidal source)

– Break Before Make (open transition) transfer mode – Back feed protection (according EN62310-1). – Complete protection for overload and short-circuit. (with accessible FUSE Hold-

er). – Redundant power supply. (From input Source 1 and Source 2). – AC source detection (voltage and current detection). – Output detection (current detection). – LED display. – Different setting to adjust the voltage failure sensing level (+/- 12% ~ +/- 20%). see

input/output table page 13 – Protection: IP30. – Buzzer inhibition – Automatic rated frequency sensing


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6. OpERATING pROCEDURES

ASYS TRANSFER SWITCH panel display

LED 1 and LED 2 = Preferred Source indication: Green LEDs indicate witch Input Source is selected as the preferred LEFT BUTTON = change the Preferred Source: source 1 is the preferred source on the factory setting, the modification of the preferred source is done by pressing for 3 seconds

on this button

LED input line = status of the input source Green LEDs indicate a correct source is present LED flashing indicates an incorrect input, voltage or frequency is out of

range LED off indicate the source is not present on the input

LED output power = input source feed to the load Green LEDs on the line 1, the load is powered by input 1 Green LEDs on the line 2, the load is powered by input 2

FAULT LED = general alarm Red LED indicates: Overload, Output short circuit; or Input Source Relay

fault RIGHT BUTTON = buzzer acknowledge push the button for 1 second to stop the buzzer

To cancel alarm, push simultaneously, the left and right buttons for 3 seconds

1. In normal operation, output power is always supplied from the selected preferred source.

2. If the preferred source is out of range, ASYS will automatic transfer to the other source until the preferred source is recovered within preset tolerance.

3. If both sources are out of range, the ASYS output will be stopped. (Load is not powered under this condition)


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6. 1. mANUAl SWITCh ON pROCEDURES

First Switch on from Source 1 – Check that all switches are OFF. – Input the mains for source 1. – Wait a few seconds until the logic is enabled and the LEDs on the display are

switched ON. • Priority LED PS1 or PS2 depending on the default setting. • LED S1 • LED SW1

– Input the mains for source 2. – The following LEDs are illuminated:

• Priority LED PS1 or PS2 depending on the default setting. • LED S1 • LED S2 • LED SW1 or SW2 according to the primary source

First Switch on from Source 2 – Check that all switches are OFF. – Input the mains for source 2. – Wait a few seconds until the logic is enabled and the LEDs on the display are

switched ON. • Priority LED PS1 or PS2 depending on the default setting. • LED S2 • LED SW2

– Input the mains for source 1. – The following LEDs are illuminated:

• Priority LED PS1 or PS2 depending on the default setting. • LED S1 • LED S2 • LED SW1 or SW2 according to the primary source


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IOMASY160810-GB_02 11

7. TEChNICAl DATA

7. 1. INpUT/ OUTpUT fEATURES

ASYS 16A-120 ASYS 16A-230

INPUT

Nominal voltages 120V 220/230/240V selectable

Voltage acceptance window Nominal +/- 12%* to +/- 20% adjustable**

Working range voltage 80 ~ 145Vac 160 ~ 290Vac

Nominal frequency50/60 Hz auto sensing

acceptance +/- 15%

Current 16 Amps

OUTPUT

Voltage range same as input

Nominal frequency same as input

Current 16 Amps

Typical Transfer time 6ms

Maximum Transfer time <= 15ms* = default** = on demand

7. 2. CONNECTION

ASYS 16A-120 ASYS 16A-230

INLET

Power cord AWG12X3C/20A 2 x IEC 320-C20

OUTLET

4 x NEMA 5-20R 1 x IEC 320-C192 x 3 x IEC 320-C13


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7. 3. COmmUNICATIONS

Dry Contact (DB-9, pin type)

PIN N°. Definition

PIN 4 Input Mains 1 (OK / NG)

PIN 8 Input Mains 2 (OK / NG)

PIN 1 Over Temperature

PIN 7 Overload

PIN 9 SUM Alarm

PIN 5 Common

7. 4. mEChANICAl fEATURES

Items Specification

Dimension W = 430mm D = 315mm H = 44mm (1U)

Weight 5kg

Packaging sizes W = 585mm D = 425mm H = 184mm

Structure Rack Mount Unit (1U)

Material Metallic Case

Colour RAL 7012

7. 5. ENVIRONmENT

Items Specifications

Operating temperature 0 to 40 °C

Storage temperature -25 °C to 70 °C Continuous

Storage humidity 10% to 90%

Operation humidity 20%to 85% No condensing

Operation Altitude ≤ 1000m (without downgrading)

Audible noise < 25dBA

Cooling Natural Cooling

IP Protection IP 30

5 4 3 2 1

9 8 7 6


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IOMASY160810-GB_02 13

7. 6. SAfETy STANDARDS

EN62310-1. (With CE Mark)

7. 7. EmC STANDARD

EMI IEC62310-2, C1

EMS

IEC61000-4-2 level 3

IEC61000-4-3 level 2 (Lab.)



IEC 61000-2-2 LF Immunity

IEC61000-4-6 level 2 (Lab.)

IEC61000-3-2 Harmonic (Lab.)

IEC61000-3-3 Flicks *

* For ASYS 16A-230 only.

7. 8. OVERCURRENT

– Overload: 105 to 125% (20A) = 45 sec: transfer is possible 126 to 150% (24A) = 27 sec: transfer is possible 151 to 210% (33.6A)= 5 sec: transfer is possible 211 to 300% (48A) = 2 sec: transfer is not possible

– Output short-circuit :Complete protection is provided by the input FUSE subject to its operating charac-teristics.


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7. 9. ExTERNAl pROTECTION AND ISOlATION DEVICES

External protection devices need to be installed upstream and downstream of the equipment to protect the cables and the unit. Upstream these devices need to be selected and configured with the size of the unit in mind.

Disconnection devices must always be provided

All protection devices (circuit breakers and fuses) installed upstream of the unit need to be co-ordinated for discrimination with the ASYS input protection (fuses) and the ASYS overload capability.

If ASYS overload capacities are exceeded, the unit will switch off the output.

Depending on overload characteristic the ASYS either will trip the input fuses or drive only internal power relays to the open position.


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IOMASY160810-GB_02 15

8. mODbUS CONNECTION

The connection is located on the front panel.The RS232 BD9 connector allows the connection with remote equipment.The pin out is a standard for RS232 cross cable.

9. SERIAl lINk CONfIGURATION

9. 1. DEfAUlT SETTINGS:

BAUD RATE : 2400 bps or 9600 (depend FW version)DATA LENGTH : 8 bitsSTOP BIT : 1 bitsPARITY : NONE


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10. mODbUS TAblES

10. 1. TAblES DESCRIpTION

Information Length in Word Data Type Absolute

Address JBUS Functions code

IDENTIFIER 12 Word 0x0000 3 (read n words)STATE 1 Bit 0x0020 3 (read n words)ALARM 1 Bit 0x0040 3 (read n words)MEASUREMENT 48 Word 0x0060 3 (read n words)

CONFIGURATION 16 Word 0x01E0 16 (write n words)3 (read n words)

COMMAND 2 Word 0x05B0 6 (write 1 word)

10. 2. IDENTIfIER

12 words from address 0x0000, absolute address is 0x0000 + Address index

Address Index Code Description Note

0x0000 I00 Type 10240x0001 I01 Power, Nominal Amps (15 means 1.5A)0x0002 I02 Module 10x0003 I03 Serial Number 00x0004 I04 Serial Number 10x0005 I05 Serial Number 20x0006 I06 Serial Number 30x0007 I07 Serial Number 40x0008 I08 FW version 'E' '3'0x0009 I09 FW version '0' '4'0x000A I10 FW version '0' '8'0x000B I11 FW version '5' 'A'


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IOMASY160810-GB_02 17

10. 3. STaTE

1 word from address 0x0020

Address Index Code Description0x0020 S00 Load on source1

S01 Static Switch 1 closed S02 Source1 out of tolerance S03 Source1 absent S04 Load on Source2S05 Static Switch 2 closed S06 Source2 out of tolerance S07 Source2 absent S08 Source1 is main source S09 Load on Priority SourceS10 Load on Aux SourceS11 Load not suppliedS12 Sources synchronized S13 Output out of tolerance S14 Output absentS15 Reserve


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10. 4. AlARm

1 word from address 0x0040

Address Index Code Description

0x0040 A00 Alarm Transfer impossible

A01 Alarm switchback impossible

A02 Alarm Overload

A03 Alarm Electronics

A04 General Alarm

A05 Temperature Failure

A06 Source1 Frequency Failure

A07 Source2 Frequency Failure

A08 Reserve

~ Reserve

A15 Reserve


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IOMASY160810-GB_02 19

10. 5. mEASUREmENT

48 words from address 0x0060

Address Index Code Description Unit0x0060 M00 Source1 Voltage 0.1V0x0061 M01 Source1 Frequency 0.01Hz0x0062 M02 Output Voltage 0.1V0x0063 M03 Output load rate %0x0064 M04 Output frequency 0.01Hz0x0065 M05 Source2 Voltage 0.1V0x0066 M06 Source2 Frequency 0.01Hz0x0067 M07 Output current 0.01A0x0068 M08 Reserve

11. CONfIGURATION

Addressindex Code Description Value Range Eeprom Default

Value

0x01E3 T03 Slave number 1-64 1

0x01E4 T04 Baud rate 2400/9600 9600

0x01E5 T05 Buzzer disabled/enabled 0:disabled1:enabled 1

MODBUS function 0x10 is used to change the parameters. It's necessary to write word by word.


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12. JbUS fUNCTION CODE DESCRIpTION:

12. 1. fUNCTION CODE 3

Command (PC):

Device Address

Function Code

Address of first word

Number of word to read CRC

1 byte 1 byte MSB LSB MSB LSB MSB LSB

Reply (ATS):

Device Address

Function Code

Number of bytes read

Value of first word …. Value of

last word CRC

1 byte 1 byte MSB LSB MSB LSB MSB LSB MSB LSB MSB LSB

13. ERROR RESpONSE

13. 1. TImE OUT RESpONSE DATA

Device Address CRC High Byte CRC Low Byte

0x01 0xFF 0xFF

13. 2. fUNCTION CODE OUT Of RANGE

Device address Function Code Error response CRC

0x01 Function Code + 128 0x01 MSB LSB

13. 3. ADDRESS OUT Of RANGE



13. 4. CRC ERROR WRONG DATA VAlUE




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IOMASY160810-GB_02 21

14. TROUblEShOOTING

If problems should occur, please check the following points before contacting the customer service department:

– Is the mains voltage present at the ASYS TRANSFER SWITCH input? – Has one of the two input fuses tripped or open?

If you contact the customer service department, please have the following informa-tion ready:

– Device information (model name and serial number) – An exact description of the problem (what load is being supplied, does the prob-

lem occur regularly or sporadically, ...)

Rectification of errors

Problem Possible Cause Solution

No display, no alarm. Mains or feeding UPS units switched off.

Switch on the mains or feeding UPS units.

No mains voltage present.

Have mains inspected by qualified electrician.

Input fuses tripped. Check and make sure the load ca-pacity is within the specification, then replace a good fuse. If the problem persists, contact the cus-tomer service department.

Both mains indicator S1 and S2 do not il-luminate, when mains voltage present.

Both input fuses tripped.

Check and make sure the load ca-pacity is within the specification, then replace a good fuse. If the problem persists, contact the cus-tomer service department.

Alarm indicator F1 il-luminates, acoustic alarm active with 0.5 second sequence.

ASYS Fault. Contact the customer service de-partment.

Multiples consecutive transfers detection

Check the quality of the preferred source

Overheating Check and make sure the load ca-pacity is within the specification, or decrease ambient temperature (less than 40°C).

VALID FOR FRANCE VALID FOR ITALY

ISO 9001FM 28237

ISO14001EMS 553476

Non contractual document. © 2011, Socomec SA. All rights reserved.

www.socomec.com

VALID FOR FRANCE VALID FOR ITALY

ISO 9001FM 28237

ISO14001EMS 553476

YOUR DISTRIBUTOR

HEAD OFFICE

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installation and operating manual asys · the warranty conditions are stipulated in the sales...

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