Attachment ITP at Field

piping INSPECTION & TEST PLAN AT FIELDLogo Perusahaan "X"DISCIPLINE=PIPING WORKDOCUMENT NO=PP-QC-GG-004LEGEND:"H" =HOLD POINT" W " = WITNESS INSPECTION" SW " = SPOT WITNESS"A" =APPROVAL DOCUMENT" R " = REVIEW AND COMMENT" D " = VERIFICATION BY REPORTNOACTIVITY/PROCESS DESCRIPTIONQUALITY CONTROL ACTIVITYQUALITY CONTROL PROCEDURE REFERENCEACCEPTANCE CRITERIACONTRCOMPANYMIGASTHIRD PARTY1PIPING INSTALLATION1.1MaterialaMaterial identification and surface qualityConfirm colour codingMill CertificateSP-PI-PP-001WSWAPI 5L1.2Receiving and storageConfirm storage materialPP-CO-GG-007SP-PI-PP-002WSW1.3PreparationSP-PI-PP-001ANSI B31.1, ANSI B31.3SP-PI-PP-002ANSI B31.8, WPSaCuttingVisual inspectionPP-PI-PP-008WSWPP-PI-PP-009bEdge preparationVisual inspectionWSWcPreheatVisual inspectionWSWdAlignmentVisual inspectionWSWeTack weldingVisual inspectionWSW1.4WeldingPP-PI-PP-013ANSI B31.1, ANSI B31.3PP-PI-PP-014ANSI B31.8, WPS, API 1104aWPS/PQR Qualification testWitness InspectionWWAWbWelder Qualification testWitness InspectionWWAW1.5Visual Inspection of weldmentsVisual inspectionWPS, API 1104WSW1.6Post Weld Heat TreatmentWitness InspectionWPS, API 1104WW1.7Hardness TestWitness InspectionWPS, API 1104, ANSI B31.8WWANSI B31.1, ANSI B31.3ASME IX1.8Nondestructive TestingPP-QC-GG-005ASME V, ASME IXPP-PI-PP-013ANSI B31.1, ANSI B31.3aRadiographic ExaminationVisual inspectionPP-PI-PP-014ANSI B31.8WWWbLiquid PenetrantVisual inspectionSWSWWcMagnetic ParticleVisual inspectionSWSWW1.9Weld repairVisual inspectionWWW1.10Traceability (incl welding comsumable) recordsVisual inspectionWSW1.11Bolting and GasketaBolt tighteningVisual inspectionVendor procedureAISC & Manufacture StdWWbBolt coatingVisual inspectionVendor procedureSP-ME-ME-025SWSW1.12Line CheckaLine LayoutVisual inspectionIsometric / P&IDWSWbSize, RatingVisual inspectionIsometric / P&IDWSWcValve, Fitting, Vent and Drain ArrangementsVisual inspectionIsometric / P&IDWSWdSupportsVisual inspectionIsometric / P&IDWSWeHydrotest PackageVisual inspectionIsometric / P&IDWW/A1.13Pressure TestVisual inspectionIsometric / P&IDHH1.14Flushing, Cleanout, and purgeVisual inspectionIsometric/P&IDWW1.15Underground PipingaBlast and coat prior to installationVisual inspectionIsometric/P&IDWSWbPlacement of pipe in trenchVisual inspectionIsometric/P&IDWSWcWire brush and wrap closure weldVisual inspectionIsometric/P&IDWSWdHoliday test coatingVisual inspectionIsometric/P&IDWWeBack fill trenchVisual inspectionIsometric/P&IDWWfFlush/test systemVisual inspectionIsometric/P&IDWW2INSULATION AND JACKET INSTALLATION2.1Before application workManufacture standardSP-PI-PP-005Purchase orderPP-CO-GG-003aCheck material quality and dimensionVisual inspectionApproved drawingSWSWbCheck storage condition of insulation and jacketVisual inspectionWSWmaterial from moisture, water of raincConfirmation of correct insulation and jacketVerificationWSWsystemdCheck piping to be insulated/jacketed on theirVisual inspectionsurface and insulation support2.2During application workManufacture standardSP-PI-PP-005PP-CO-GG-003aWeather conditionVerificationApproved drawingWSWbInsulation/jacket thickness/ number of layerVisual inspectionWSW2.3Final visual checkVisual inspectionManufacture standardSP-PI-PP-005WSWPP-CO-GG-003Approved drawing