inspection of shop fabricated - us epa• shop fabricated tanks – tables that specify the steel...
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Inspection of Shop Fabricated ASTs per the SPCC Rule
Inspection of Shop FabricatedInspection of Shop Fabricated ASTs per the SPCC RuleASTs per the SPCC Rule
Wayne B. Geyer, P.E.Steel Tank InstituteA Division of STI/SPFA
Wayne B. Geyer, P.E.Wayne B. Geyer, P.E. Steel Tank InstituteSteel Tank Institute A Division of STI/SPFAA Division of STI/SPFA
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“Few states have any certifications for AST installers and it shows in the creative ways the tank systems are installed.”
- John Cignatta, course instructor for STI AST inspector certification
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• Doorways in dikes • No overfill alarms • …..
adequate containment
• Leaking tank
Major Facility Review of 28 tanks at a
• Nearly 90% lacked adequate venting
• Over 50% lacked
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Review of 28 tanks at a Major Facility
0 20 40 60 80 100
Serious Other
Emergency Vent
Overfill
UL Listing
Containment
Normal Vent
Spill Control
% of tanks
Mis
sing
ite m
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API 653 or STI SP001
• Requires “Integrity
Revised SPCC Rules
• References industry standards – Tank inspection per
Testing” – Visual inspection
alone no longer sufficient
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Test Each Aboveground Container for Integrity
• Section 112.8(c)(6) • On a regular schedule • Combine visual inspection with
another testing technique – Hydrostatic testing – Radiographic testing – Ultrasonic testing – Other nondestructive shell testing
• Frequently inspect the outside of
– Acoustic emissions testing
container
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Show me some tanks!!!
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AST Standards for Shop Fabricated Tanks
• API - American Petroleum Institute
• UL - Underwriters Laboratories
• SwRI - Southwest Research Institute
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API Specifications
• API 12F – “Specification for Shop Welded Tanks for
Storage of Production Liquids” – Vertical, cylindrical only
• API 650, Appendix J – “Shop Assembled Welded Steel Tanks
for Oil Storage” – Vertical, cylindrical only
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API Vertical Tanks
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API Vertical-UL Horizontal Tanks
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Underwriters Laboratories
• UL 142 “Steel Aboveground Tanks for Flammable and Combustible Liquids”
• UL 2085 “Protected Aboveground Tanks for Flammable and Combustible Liquids”
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UL 142 Steel thickness
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UL 142 type tanks
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UL 142 type tanks
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STI SP001-03
Standard for Inspection of In−Service Shop
Fabricated Aboveground Tanks for Storage of
Combustible and Flammable Liquids
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How STI SP001 differs from API 653
• API 653 emphasis is the large, field constructed tanks per API 650. – Strictly vertical tanks. – The bottom of the tank is not visible.
• API 653 requirements are needed because – Large volume – Large pressure
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How STI SP001 differs from API 653
• API 650 includes equations for calculating the steel thickness needed for a particular tank.
• API 653 allows for / requires more judgement by inspector
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• Shop fabricated tanks – Tables that specify the steel thickness
– Manufactured in controlled shop environments
How STI SP001 differs from API 653
based on tank diameter and capacity. – Smaller capacities and smaller hydrostatic
pressures – Capacity up to 50,000 gallons.
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50,000 gallon tank
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Corrosion concerns
• Check corroded areas to find minimum thickness
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Single wall tanks resting directly on the ground are a
concern!!
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Periodic Inspection by tank owner
> Water inside tank > Vents > Pipe connections > Exterior paint > Foundation
www.steeltank.com/library/
pubs/waterinfueltanks.htm
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Certified Inspection
• Performed by Qualified Tank Inspector – STI Trained and Certified – API Certified
• Every 10 Years • All types of tanks (single and double
wall, on ground and elevated)
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September 20 - 24 • Tennessee
–
– June 14 - 18 • California
– July 19 - 23
STI AST Inspector Training
• Michigan – May 24 - 28
• New York
NEW for 2004 • Level 1
– Tank inspector • Level 2
– Tank system inspector
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Level 2 – Tank System
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• Tank type dictates inspection method: –Single wall not in contact with
ground –Single wall in contact with
ground –Double wall or double-bottom
STI Certified Inspection
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Double wall or double-bottom • Check leak
detection system • Check for water or
fuel in interstice
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STI Certified Inspection • UT Testing by
scanning if possible – Most reliable method
for determining wall thickness
– Qualified UT inspector necessary (ASNT Specifications)
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• Must compare remaining wall thickness to original thickness
6. Certified Inspection Criteria
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STI SP031-04
Standard for Repair of In−Service Shop
Fabricated Aboveground Tanks
for Storage of Combustible and
Flammable Liquids
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• Patches • New bottoms
• Supervising Personnel – STI inspectors
SP031 Repair Standard
• Adding openings • Support
modifications
– API inspectors • Repair Personnel
– Tank manufacturer • Testing of repairs – –
ASME welders AWS welders
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Tank owner surprises
Not all that meets the eye!
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Tank #1
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Tank #1
• No grounding anywhere • Unsecured AST's in a flood plain (Not a single anchor
bolt) • Many Electric Code Violations • Improperly Secured Conduits • OSHA Access Issue on the back stairs and top
platform • PVC Caps atop various nozzles (No Fire Rating for
PVC) • Labeling Issues
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Tank #2
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Tank #2
•
• •
Fuel Piping
• Unsupported Pipes Leaking Submersible Turbine Pump
•
•
No CP on buried fuel pipe runs Electric Code Violations
Kinked Flex Connector Improperly Installed
•
•
Combustible Materials stored inside dike Poor Control on Tank
• Pipes and conduits too close in pipe trench
• Unsupported Conduits • Missing Fire Diamonds
Filling Routine Spillage • Conduits between fuel
pipes in pipe trench
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Tank #3
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Tank #3
• •
Unsupported conduits Valve on Return Piping
•
•
• tank's annular space
• No Vehicle Damage
PVC Caps on various tank nozzles Flex Fuel lines secured to Unistrut with conduit clamps Normal vent on secondary
• No fire diamonds • Improper labeling of
nozzles
bottom)
– Veeder-Root bottom water floats can get hung up on shafts if rusty muck/mud forms in
• Tank not being sticked to check either ATGS accuracy or accumulation of water
Protection (i.e., bollards)
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Get the BIG picture first
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• Enough openings on top?
underground? • Tank next to river, is
it anchored? • Supports more than
12 in. high? • Condition of
foundation?
From 20 feet away….
• Dirt spots on tank, fuel spilled?
• Coated for • Adequate containment?
• Paint condition? • Level gauge visible?
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• Adequate supports?
condition? • Weep holes? Use
UV light here
Closer inspection
• Emergency vent condition?
• Normal vent
• Look inside tank, but with proper training only.
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New STI Standards Committee
To review inspection standards SP001 SP031
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Does this Comply?
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Inspection of Tanks Keeps Things Happy