inspection and test plan for pressure vessel

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Inspection and Test Plan for Pressure Vessel

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  • www.inspectionforindustry.com

    Remark

    Manuf. TPI Client

    1 PreInspectionMeeting Spec. Spec. MOM H H H

    2DWG,Design,

    CalculationDocumentASME,Spec ASME,Spec

    DWG,Calculationbook

    H R A

    3 WPS&PQR ASME ASMEIX WeldingBook H R A

    4WelderQualification

    CertificatesASME ASMEIX Certificates H R

    5 NDTprocedure ASME ASMEV,VIII,IX Procedures H R A

    6NDEPersonnelCertificates

    ASME ASMEV Certificates H R

    7PWHTProcedure

    (ifneeded)ASME ASMEVIII Procedure H R A

    8HydroStaticTest

    ProcedureASME ASMEVIII Procedure H R A

    9 PaintingProcedure ASME Spec. Procedure H R A

    10 MaterialCertificates ASME ASMEIIOriginalMaterial

    CertificatesH R

    11Storageofrawmaterial

    andWeldingASME ASME H W

    12Visual,Dimensionand

    MarkingControlASMEVIII ASMEVIII Report H W

    13Transferringofmarking

    MaterialASMEVIII ASMEVIII Report H SW

    InspectionandTestPlanforPressureVessel

    BeforeManufacturing

    Materials

    DuringManufacturing

    ActivityByNo. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument

    1

  • www.inspectionforindustry.com14

    Cutting&EdgePreparation

    DWG DWG H SW

    15HeadformingandDimensionCheck

    DWG DWG,ASMEVIII Report H W

    16CheckofRollingfor

    ShellDWG DWG,ASMEVIII H SW

    17CheckofWeldingplan

    withWPSDWG/WPS WPS/DWG H SW

    18FitUp&welding(shell

    toshell)DWG/WPS WPS/DWG H SW

    19 SecondRollingofShell DWG DWG,ASMEVIII Report H SW

    20FitUp&welding(head

    toshell)DWG/WPS WPS/DWG H SW

    21Inspectionofwelds

    (N.D.Tshelltoshellandhead)

    ASME/NDTmap/NDTProcedure

    ASMEVIII Report H SW/R

    22FitUp,Weldingofpipe

    toflangeASME/DWG ASME/DWG H SW

    23 RT(Pipetoflange)ASME/Spec./NDT

    Procedure/NDTMapASMEVIII Report H R

    24Marking,Opening

    NozzlesDWG DWG H W

    25FitUp,Welding(Nozzleto

    Shell)WPS/DWG WPS/DWG H W

    26 PT,UT(Nozzle)ASME/NDTmap/NDT

    ProcedureASMEVIII Report

    27FitUp,Welding(Padof

    shell)WPS/DWG WPS/DWG H SW

    28InspectionforFitUp&Weldingsaddle&Lug

    WPS/DWG WPS/DWG H SW

    29Visual&Dimensional

    CheckDWG/Spec. DWG H W

    30 PWHT(ifneeded) Procedure ASMEVIII/SpecPWHTOnline

    graphH H

    2

  • www.inspectionforindustry.com31

    Hardnessmeasurement(ifneeded)

    Spec. ASMEII Report H W

    32 HydrostaticTest Procedure ASMEVIII Report H H W

    33FinalVisual&

    DimensionalCheckDWG/Spec. DWG Report H H

    34SurfacePreparationand

    PaintingProcedure SSSP/Spec. Report H W

    35 CheckofNamePlate DWG DWG Report H SW

    36 CheckofFinalBook Spec. Spec. DWG/P.O H R

    37 InspectionReports Spec./DWG Spec./DWG Report H R

    38 NCR Spec./DWG Spec./DWG Report H R

    39 ReviewFinalDataReport Spec./DWG Spec./DWG Report H R

    40MarkingControl&

    ReleaseNoteSpec. Spec. Report H H

    41 LoadingInspection Spec. Spec. Report H H

    42ShippingDocument

    ControlProcedure Spec. PackingList H R

    FinalInspection

    Documentation

    PreShipmentInspection

    Abbreviations:

    H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest

    W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

    3

  • www.inspectionforindustry.com

    http://www.inspectionforindustry.com/thirdpartyinspectionforpressurevessel.htmlhttp://www.inspectionforindustry.com/inspectionandtestplanforpressurevessel.htmlhttp://www.inspectionforindustry.com/pressurevesselinspections.html

    formoreinformationreviewfollowingarticles:

    SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.

    P.O:PurchaseOrder

    MOM:MinuteofMeeting

    R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.

    A:Approval

    4