inotouch series hmi user manual.pdf

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  • 7/26/2019 InoTouch Series HMI User Manual.pdf

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    InoTouch Series HMI User Manual

    Thank you for purchasing InoTouch series HMI (hereinafter referred to as the HMI) independentlydeveloped and produced by Shenzhen Inovance Technology Co., Ltd. Before using Inovance HMI product,read this manual carefully to understand the product features better and use the product more safely. This

    manual mainly describes the specications, features and usage of the HMI. For the developing environmentand design method of user programs of the product, refer to the InoTouch Editor Programming Software

    Manual issued by Inovance.

    Safety Information and Precautions

    DANGER

    When a power fault or HMI fault occurs, the design of the HMI control system must ensure safety of the

    user system. Otherwise, wrong output signal or HMI fault may cause accidents.1) Protective interlock circuits for stopping or restricting conicting operations (such as forward/reverse

    rotation, upper/lower limit positioning and reciprocating movement), emergency stop circuits, andprotection circuits must be congured on the exterior of the HMI to prevent equipment damage.

    2) When a fault occurs in input/output control areas that cannot be detected by the HMI, mechanicalmovement may be caused in these areas. To avoid unsafe mechanical movement, a fault protection

    circuit must be congured on the exterior of the HMI.

    3) When a fault occurs on the relay or transistor of external modules, making related outputs (coils)remain ON or OFF, a serious accident may occur. To avoid such accidents, set an external watchdogcircuit to monitor important output signals.

    A user program must be designed to ensure the system safety when an HMI display or control fault, a

    data transmission fault between the HMI and the connected device, or a power fault occurs. Such faultsmay cause wrong outputs (signals) or failure and further lead to accidents.

    When designing the system, ensure that a communication fault between the HMI and its controller will

    not lead to device function abnormality. This is to avoid personal injury or equipment damage.

    WARNING

    Do not create switches that may result in personal injury of the operator or equipment damage on thetouch screen of the HMI. To avoid serious accidents caused by such switches remaining ON or OFF,set circuits such as limiter that are used for monitoring important output signals and design independent

    switches for performing important operations. Otherwise, wrong outputs or fault may result in anaccident.

    Do not create switches, such as emergency stop switch, that are used to control device safety

    operations on the touch screen of the HMI. Set independent hardware switches for performing thesafety operations; otherwise, it may result in severe personal injury or equipment damage.

    Do not use the HMI as the alarm device to report important alarms that may cause severe personal

    injury, equipment damage or system stop. Use an independent hardware and/or mechanical interlockfor designing the important alarm prompts and the related control/triggering devices.

    During Installation

    DANGER

    The HMI must be xed on a panel. Pay attention to the following precautions during installation:

    The HMI can be used only indoors due to the built-in LCD display screen. Ensure that the HMIis installed correctly and the use environment complies with the requirements in the hardwarespecications (See Hardware Specications below).

    Install the HMI free from explosion hazards due to combustible gas, vapor and dusts.

    Install the HMI free from high magnetic eld.

    Install the HMI free from direct sunlight and high temperature.

    Install the HMI free from fast temperature variation and high humidity; otherwise, condensation may

    occur inside the equipment and result in equipment damage.

    Ensure that all cables are connected to the HMI securely . If the connection becomes loose, wrong

    input or output signals may be caused.

    WARNING

    If the HMI is installed in an environment outside the storage temperature range recommended in the

    manual, an LCD display fault may be caused.

    At Wiring

    DANGER

    Ensure that all power supplies are cut off before installation or wiring.

    During screw hole processing and wiring, ensure that no metal lings or cable end drops into the HMI.Failure to comply may result in a re, a fault or electronic component damage.

    Perform wiring and plug or remove the cable connector only after power-off. Failure to comply mayresult in electric shock or damage to the circuit.

    Check cable connections of the HMI carefully and ensure that the working voltage and terminal

    positions are correct. If the working voltage or terminal positions are incorrect, a re or an accident maybe caused.

    In Design

    2

    WARNING

    The input power of the HMI is 24 VDC. If the power input is not within 24 VDC20%, the HMI may bedamaged severely. Thus, check regularly whether the voltage provided by the switching-mode power

    supply is stable.

    Cut off the power supply before connecting the power cable to the HMI. Failure to comply may result inelectric shock.

    During Running and Maintenance

    DANGER

    Ensure that all power supplies are cut off before installation or wiring.

    WARNING

    Treat scrapped HMI as ordinary industrial waste.

    Components such as lithium cell and capacitor may contain elements that harm health and pollute the

    environment.

    Product Information Designation Rules

    IT 5 070 T1 2 3 4

    1. Product information: IT: Inovance InoTouch HMI (abbreviation of InoTouch)

    2. Series code: 5: 5000 series

    3. Display screen size: 070: 7-inch

    4. Auxiliary features: T: standard conguration; E: built-in Ethernet port

    Basic Parameters

    HMI Model IT5043T IT5070T IT5070E IT5100T IT5104E

    Hardware Specications

    Display screen size 4.3 7.0 7.0 10.0 10.4

    Resolution (mm) 480 x 272 800 x 480 800 x 480 800 x 480 800 x 600

    Brightness (cd/m2) 400 300 300 300 300

    Display color 65536 color

    Backlight source LED

    Backlight service life 30000 hours

    Brightness adjustment Allowed

    CPU 32-bit RISC 400800 MHz

    Flash 128 MB

    DRAM 64 MB DDRII

    Recipe storage 256 KB

    SD card interface / /

    USB host /

    USB client

    Ethernet port / / /

    Serial port

    COM1 (RS422/RS485)COM2 (RS232)

    COM3 (RS485)

    COM1 (RS232/RS422/RS485)COM2 (RS232)

    COM3 (RS232/RS485)

    Audio output / / /

    Video input / / / / Optional

    RTC Electrical Specications

    Input voltage 24 VDC 20%

    Rated current 200 mA 250 mA 250 mA 350 mA 350 mA

    Structure Specications

    Housing color Metal grey

    Housing material ABS+PC engineering plastics

    Mounting hole dimensions (mm) 119 x 93 192x 138 192 x 138 259 x 201 259 x 201

    General Specications

    Working temperature -5C to 55C

    Working humidity 10%90% RH (without condensation)

    Storage temperature -20C to 70C

    Cooling mode Natural air cooling

    Electromagnetic compatibility CE standard

    Panel IP level IP65

    Mounting mode NEMA 4-mounting or VESA-mounting

    Installation Environment

    1. The HMI works stably in the ambient temperature of -5C to 55C (23F131F). If it needs to be usedin specic occasions outdoors, contact your supplier.

    2. Install the HMI free from strong mechanical vibration.

    3. Install the HMI in the panel of over 105 mm deep. Ensure at least 25 mm clearances surrounding the

    HMI.

    4. When connecting other devices to the HMI, make sure to locate the PLC output module, contactor,

    starter, relay, frequency converter, switching-mode power supply and electrical devices of other typesaway from the back of the HMI. Use shielded cables as input and output cables of the frequencyconverter and switching-mode power supply, and connect the shield to the system Y grounding point.

    Mounting Mode

    The HMI adopts the following two mounting modes:

    NEMA-4 mounting: In this mode, cut through the metal panel according to the recommended size, andthen x the HMI into the panel tightly with the four delivered clamp screws.

    VESA mounting: In this mode, x the HMI with four M4 screws on the user mounting bracket.

    Note that the model IT5043T does not support VESA mounting.

    The NEMA-4 mounting procedure is as follows:

    1. Put the HMI into the area of the panel that has been cut out..

    2. Put the clamp screws into the four clamp holes around the HMI from the back of the panel.

    3. Tighten the clamp screws one by one until the HMI is xed on the panel securely. Do not over tightenthe screws.

    4. To satisfy the NEMA-4 seal regulation, all delivered clamp screws must be used and the panel cannotex more than 0.010''.

    Mounting Dimensions of the IT5000

    Length

    Width

    Thickness

    Clamp

    holes

    Unit: mm

    Front view Side view

    W

    H

    DVESAmounting holes

    M4

    37.5

    75

    75

    W+1

    H+1

    Cutting size

    (W+1) x (H+1)

    Unit: mm

    Rear view

    HMI Model Display

    Screen

    Size

    Product Specications RecommendedScrew Hole Size

    Physical Dimensions

    Length xWidth xThickness(mm)

    NEMA 4

    Mounting

    W xH (mm)

    Position D in VESA

    Mounting Mode

    (mm)

    W+1

    (mm)

    H+1

    (mm)

    IT5070T 7.0 200 x 146 x 42 191 x 137 49 192 138

    IT5070E 7.0 200 x 146 x 42 191 x 137 49 192 138

    IT5100T 10.0 271 x 213 x 40 258 x 200 37.5 259 201

    IT5104E 10.4 271 x 213 x 40 258 x 200 37.5 259 201

    IT5043T 4.3 128 x 108 x 35 118 x 92 Not supported 119 93

    3

    Mechanical Design

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    Terminal Description

    da b c e fg

    h

    i i

    i i

    h

    k

    k

    j

    Back view Side view

    l mn

    Frontview

    Terminal No. Terminal Name Terminal No. Terminal Name

    a Power port b Communication serial port (DB9 female)

    c Communication serial port (DB9 mal e) d USB client (type B)

    e USB host (type A) f E th ern et 53 E3 (R J4 5)g Audio output port h Battery cover

    iVESA mounting hole (PLC board/cardxing hole)

    j SD card slot

    k clamp hole l Power indicator

    m CPU indicator n C om mu nica tion ind icat or

    Wiring

    Power supply connection

    1. Power requirement: The HMI is powered by DC power only with the allowable DC voltage range of24 VDC20%. The HMI must not share the same power with the inductive load or controller. The DCpower must be isolated from the AC main power supply correctly.

    2. Emergency stop switch: To comply with the ICS safety regulations, an emergency stop switch must beinstalled in any control system where the HMI is used.

    3. Wiring mode: Before connecting the power cable, strip about 3/8 insulation cover off the end of thecable. Loosen the power screw counterclockwise on the rear of the HMI, insert the power cable and

    tighten the screw clockwise. Connecting mode Connect the power positive to the +24V terminal and DCground to the GND terminal.

    +24VGND

    Earthing requirements

    1. The metal housing of the HMI must be earthed. The DC power ground is not connected to the realground internally. It is preferable not to connect both the DC power ground and the housing to the

    ground because virtual point grounding introduces external noise into the system. If it is necessary toconnect the DC power ground to the ground point of Y connection, ensure that the ground conductor is

    as short in length and as large in size as possible. In addition, the conductor must carry a maximum ofthe short-circuit current of 10 A.

    2. The ground conductor must be directly connected to the ground point of Y connection, which ensures

    that the conductor does not carry current from any other branch.

    CE requirements

    To make the HMI comply with the EMC directives and reduce electrical noise, connect a separate #14 AWGground cable to the ground terminal of the power connector. This ground cable must be directly connectedto the ground point of Y connection.

    Safety recommendations

    1. In the position where the operator directly contacts the machinery part, for example, positions forloading or unloading a machinery tool, or where the machine runs automatically, make the onsitemanual device or other alternative means be separated from the programmable controller and can startor interrupt the automatic running of the system.

    2. If programs need to be modied when the system is running, use a lock or other measures to ensurethat only the authorized personnel can perform such modication.

    Communication Connection

    The communication ports can be used for connecting a printer, a PLC or other external devices (such asthe connector of the controller), etc.

    Precautions on communication connection

    1. Cable requirements: Use different cables for connection of different external devices. Do not lay thecommunication cables together with the AC power cables or near sources of electrical noise. Do not

    plug/remove the communication cables during communication.2. To avoid communication problems, ensure that the communication cable do not exceed 150 m when

    connecting RS485/422 devices and not exceed 15 m when connecting RS232 devices.3. If a communication problem exists, PLC no response is displayed on the screen and will not disappear

    until the communication becomes normal. The communication indicator on the panel becomes ONat every communication.

    4. Use a shielded cable as the communication cable if the cable is too long or needs to run through theelectrically noise environment.

    Connection to external devices (DB9 male)

    The COM1 [RS-232] and COM2 [RS-232] ports on the rear of the HMI are used for connection to the

    controller with the RS232 port. The pin arrange of DB9 male is described in the following table.

    Pin No.Signal

    Pin Arrangement of DB9 MaleCO M1 [R S-2 32 ] CO M2 [ RS -2 32 ]

    1

    2 RX D (r ec ei vi ng da ta )

    3 TXD (sending data)

    4 TXD (sending data)

    5 GND (signal ground)

    6 RXD (receiving data)7 RTS (ready to send)

    8 CTS (clear sending input)

    9

    Connection to External Devices (DB9 Female)

    The COM1 [RS485 2/4W], COM3 [RS485] and COM3 [RS232] ports on the rear of the HMI are used forconnection to the controller with RS485, RS422 or RS232 communication port. The COM1 [RS485] 4wire isCOM1 [RS422]. The pin arrangement of DB9 female is described in the following table.

    Pin

    No.

    Signal Pin Arrangement of

    DB9 FemaleCOM1 [RS485] 2/4-wire COM1 [RS422] COM3 [RS485]COM3 [RS232]/COM2 [RS232]

    1 RS485- RX- (receiving negative)

    2 RS485+ RX+ (receiving positive)

    3 TX- (sending negative)

    4 TX+ (sending positive)

    5 GND (signal ground)

    6 RS485-7 TSD (sending)

    8 RXD (receiving)

    9 RS485+

    Note that the model IT5043T supports COM2 [RS232] and other models supports COM3 [RS232].

    Electrical Design

    4 5 6

    1. Normal working mode: It is set when the HMI worksin normal state.

    2. System upgrade mode: It is set when the firmwareand system files are upgraded. The firmware and

    system les are upgraded only in special conditions.3. Touch screen calibrate mode: In this mode, when

    you power on the HMI, a + sign is display on theupper-left corner of the screen. Touch the center of

    + with your finger or by using a stylus. Then the+ sign moves to upper-left, upper-right, lower-left,lower-right and screen center successively. When

    calibration of the + sign at the ve points are done,the sign disappears. The touch screen calibrateparameters are stored in the HMI system.

    ModeDIP Switch ON/OFFIndication

    DIP Switch State

    S1 S2 S3 S4 S5

    Normal

    working

    mode

    ON

    2 3 4 51

    0 1 1 0 0

    System

    upgrade

    mode

    ON

    2 3 4 51

    1 0 0 0 0

    Touch

    screen

    calibrate

    mode

    ON

    2 3 4 510 1 1 1 0

    when you use the DIP switch, take the following two aspects into consideration:

    After the DIP switch setting is complete, the mode will take effective after power-on again. Do not set the DIP switch casually. This may cause damage to the system.

    PC Conguration requirements (recommendedconguration)

    1. CPU: Intel or AMD product with main frequencyof 1 G above

    2. Memory: 512 MB and above3. Hard disk: at least 500 MB4. Display: supporting color display with resolution

    of 1024 x 768 above5. Ethernet port or USB port: uploading/

    downloading programs

    6. Operating system: Windows XP/Windows2008/Windows Vista/Windows 7

    Wiring Reference

    Perform cable connection well according to the wiring

    mode, as shown in the following gure.

    Powerconnector

    Power

    port

    DB9

    femaleDB9

    maleUSBclient

    USBhost

    Ethernetport

    Battery

    cover

    VESA4-mounting

    holesx 4

    Connection of the HMI to Inovance PLC

    The port of the HMI is DB9 female and the port of the communication cable is DB9 male.

    Product Series

    Inovance HMI Inovance PLC H1U/H2UPort Name

    COM1 [RS485] 4w 9-pin DIN-port RS422 8-pin DIN round port

    Pin No. Signal

    1 RX- 4 TX-

    2 RX+ 7 TX+

    3 TX- 1 RX-

    4 TX+ 2 RX+

    5 GND 3 GND

    Warranty Agreement

    1. The warranty period of the product is 2 years (refer to the barcode on the equipment). During thewarranty period, if the product fails or is damaged under the condition of normal use by following the

    instructions, Inovance will be responsible for free maintenance.2. Within the warranty period, maintenance will be charged for the damages caused by the following

    reasons:a. Improper use or repair/modication without prior permission

    b. Fire, ood, abnormal voltage, other disasters and secondary disaster

    c. Hardware damage caused by dropping or transportation after procurement

    d. Improper operation

    e. Trouble out of the equipment (for example, external device)

    3. If there is any failure or damage to the product, please correctly ll out the Product Warranty Card indetail.

    4. The maintenance fee is charged according to the latest Maintenance Price List of Inovance.

    5. The Product Warranty Card is not re-issued. Please keep the card and present it to the maintenance

    personnel when asking for maintenance.

    6. If there is any problem during the service, contact Inovances agent or Inovance directly.7. This agreement shall be interpreted by Shenzhen Inovance Technology Co., Ltd.

    Product Warranty Card

    Customer

    information

    Add. of unit:

    Name of unit:P.C.:

    Contact person:Tel.:

    Product

    information

    Product model:

    Body barcode (Attach here):

    Name of agent:

    Failureinformation

    (Maintenance time and content):

    Maintenance personnel:

    Service Department, Shenzhen Inovance Technology Co., Ltd.

    Address: Block E, Hongwei Industry Park, Liuxian Road, Baocheng No. 70 Zone, Baoan

    District, Shenzhen P.C.: 518101

    Website: www.inovance.cn

    USB ports

    The USB client (type B) port supports connection to a PC for you to upload/download user programs andset HMI system parameters. The USB host (type A) supports connection to plug and play (PnP) devicessuch as USB disk, USB mouse, USB keyboard and USB printer.

    Connection to Ethernet

    The Ethernet port on the rear of the HMI is 10M/100M adaptive Ethernet port. The port makes the following

    functions available:1. Uploading and downloading the HMI conguration2. Setting system parameters and sumulating the HMI conguration online3. Connecting multiple HMIs together by means of the Ethernet

    4. Communicating with a PLC by means of the Ethernet

    5. Enabling the HMI to access a LAN by connecting the HMI to a HUB or an Ethernet switch by using aRJ45 straight-through cable

    6. Connecting the HMI directly to the Ethernet port of a PC by using a RJ45 crossover cable

    DIP switch

    Programming ReferenceThe HMI is user programmable. To perform programming on the HMI, you need to prepare:

    A PC with the InoTouch Editor software developed by Inovance

    A programming cable

    An InoTouch HMI

    Software Source

    The InoTouch Editor software is independently developed by Inovance. You can contact your HMI supplier

    or log on to http://www.inovance.cnand http://www.gkyp.netto obtain the latest version of the software.

    Programming cable

    The common programming cable of the HMI is USB programming cable with one end of Type A male andthe other end of Type B male. The cable is optional and provided by Inovance. Its model is IT5-USB-CAB.

    http://www.inovance.cn/http://www.gkyp.net/http://www.gkyp.net/http://www.inovance.cn/