innovative wet strength technology giluton efficiency for ......wet strength is the mechanical...

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efficiency for industry Innovative Wet Strength Technology Giluton ®

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  • efficiency for industry

    Innovative Wet Strength Technology

    Giluton®

  • 2

    Wet strength is the mechanical

    strength of paper remaining after

    complete soaking in water.

    Wet Strength Agents are synthetic

    resins dedicated to maintain paper

    strength in aqueous medium:

    Giluton® Technology – Introduction

    Wet Strengthening

    Forming of

    additional water

    resistant bonds

    between the

    fibers

    Prevention of

    water

    penetration

    Prevent swelling

    of the fibers to

    conserve the

    stiffness of the

    fibrils

    Sizing

  • 3

    «New Generation» products with extremely low byproduct concentration

    Giluton® Technology – Introduction / Targets

    Improved dry & wet breaking length Better ash content of paper

    Increase in paper machine efficiency

    Reduced total cost of ownership

  • 4

    Wet strength agents are applied in various

    paper grades such as:

    • Tissue

    • Packaging papers (liquid packaging

    board, cooling house board, vegetable

    board)

    • Specialty papers (bank note paper, filter

    paper, label paper, decorative laminating

    paper, wall paper etc.)

    Giluton® Technology – Introduction

  • 5

    Giluton® Technology – Introduction / Mode of Action

    Model A

    No chemical bonding,

    only physical

    entanglement of fibers

    and resin

    Model B

    Chemical bonding only

    between the wet strength

    resin polymers

    (Homo-cross linking)

    Model C

    Chemical bonding only

    between the wet strength

    resin polymers and fibers

    (Co-cross linking)

    Model D

    Chemical bonding

    between all components

    Reactive wet strength resinFiber surface with fibrils Cross linking point (Homo)

    Cross linking point (Co)

  • WSA accumulates during drying process near fibers’ crossing points: WSA is

    crosslinking within curing time.

    6

    Giluton® Technology – Introduction / Mode of Action

    Drying procedure: Water content

  • 7

    Giluton® Technology – Type of Wet Strength Agents

    1. Temporary wet strength resins

    Polyamines Aldehydes

    Glyoxal,

    dialdehyde starch,

    glyoxylated

    polyacrylamide

    Polyethylene imines,

    polyvinyl amines

    Formaldehyde resin

    Urea-Formaldehyde,

    Melamine-Formaldehyde

    2. Permanent wet strength resins

    • Market share of PAAE resins in

    Europe

    Other

    PAAE Resins

    85 %

    15%

    Epichlorhydrine-resin

    Polyamine-

    epichlorhydrine,

    Polyamidoamine

    epichlorhydrine (PAAE)

  • 8

    Epichlorhydrine-resins

    Byproducts;

    • Dichlorpropanol (DCP)

    • Monochlorpropandiol (MCPD)

    • Glycerin

    Giluton® Technology – Definition of Generation

    • Classified as WGK 1 (low hazard to water)

    • By products limits (BfR XXXVI):

    DCP < 2 ppb, MCPD < 12 ppb

    for food contact papers. 1. Generation 2. Generation 3. Generation

    DCP

    MCPD

    Concen

    tration

    in p

    rod

    uct

    [pp

    m]

    < 10.000

    < 3.500

    < 1.000< 500

    < 5 < 100

  • Giluton® WS 12, Giluton WS 16 Cost effective products for specialty papers and tissue

    Giluton® 14 XPHigher filler retention and lower AOX for specialty papers

    Giluton® 14 NW, Giluton 20 XP

    Lower AOX and Nordic Swan compliance for specialty papers and tissue

    Giluton® 3640

    For high strength requirements with lower DCP & MCPD content for

    specialty papers and tissue

    9

    Giluton® Technology – Product Range

    Giluton® 18 LO, Giluton® 15 NW

    Low level of DCP & MCPD for food process applications

    Giluton® 1100/37N, Giluton® SP

    Very low level of DCP & MCPD for hot filter papers

    2nd generation products 3rd generation products

  • 10

    Giluton® Technology – Benefits

    High strength

    performance on

    recycled and virgin

    fiber

    Very low AOX, DCP

    & MCPD contribution

    Excellent filler

    retention

    Less sensitive at

    high system

    conductivities

    Efficient paper production process

    BfR, FDA and

    Nordic Swan

    compliance

    Applicable in a

    broad pH range

    (pH 5.5 – 8.5)

  • More than 100 global application references available

    11

    Giluton® Technology – Supporting Documents

    including industries like – tissue and specialty paper

    manufacturers

    including case studies

    including reference list

  • 12

    WATCH OUR VIDEO

    Learn more about the production

    process of wet strengthened paper

    Giluton® Technology – Supporting Documents

    https://www.youtube.com/watch?v=btHrrm0nnLghttps://www.youtube.com/watch?v=Vqjw4wDwi4Yhttps://www.youtube.com/watch?v=Vqjw4wDwi4Yhttps://www.youtube.com/watch?v=btHrrm0nnLghttps://www.youtube.com/watch?v=btHrrm0nnLg

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    www.kurita.eu

    This document is proprietary. Any kind of reproduction, change, transfer to a third party or disclosure of this document, even extracts, requires the prior written consent of Kurita Europe GmbH.

    Contact Information

    https://twitter.com/KuritaGlobalhttp://www.linkedin.com/company/kuritahttps://www.youtube.com/channel/UC83SHDRgIxZQmBtLQKVdSlghttp://www.kurita.eu/