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INNOVATIVE LUBRICATION SYSTEM SOLUTIONS FOR THE INDUSTRY OF TODAY AND TOMORROW

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Page 1: INNOVATIVE LUBRICATION SYSTEM SOLUTIONS GMF Multi-line pump 1 OUTDOOR INDUSTRIES •Our products are also used in almost all outdoor Open-pit and underground mining • Offshore •extreme

INNOVATIVE LUBRICATION SYSTEM SOLUTIONS FOR THE INDUSTRY OF TODAY AND TOMORROW

Page 2: INNOVATIVE LUBRICATION SYSTEM SOLUTIONS GMF Multi-line pump 1 OUTDOOR INDUSTRIES •Our products are also used in almost all outdoor Open-pit and underground mining • Offshore •extreme

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Since 1922, our total passion has been about “Correct lu-

brication”. And since this time we have been developing

and producing systems and units to minimise friction and

wear in machines and systems.

Our birthplace is in the land of doers and inventors – in

Stuttgart to be precise. A lot of water has flown under the

bridge since then and we’ve done more than just move

to Wertheim. We are now one of the world’s leading pro-

viders of lubrication technology. However, we have nev-

er forgotten our typical southern German qualities. And

that’s why we ask ourselves the same question day after

day: “How can we apply the right amount of lubricant to

the right place at the right time?”

That’s how we develop high-quality products – highly

precise, process-reliable and efficient central lubrication

solutions, designed to meet customers’ specific require-

ments and developed and produced on the basis of a

certified integrated management system. We are proud

of solving the most exacting requirements which others

could not do in this manner.

THE RIGHT AMOUNT OF LUBRICANT AT THE RIGHT PLACE AT THE RIGHT TIME

160employees in Germany

35 agencies worldwide

15,000orders per year

100%final inspection

< 0.05%complaints

2009

FOUNDATION

Eugen WOERNER

becomes self-employed

in Stuttgart

RELOCATION TO WERTHEIM

The company grows and,

after a fruitless search

in Stuttgart, relocates to

Wertheim

DEVELOPMENT OF THE VPA

Progressive distributor,

panel design, with a max.

ratio spread of 1:9

FIRST MONITORING

DEVICE

for VW’s “The Call from

Wolfsburg” project

DEVELOPMENT

OF THE SBD-A

The world’s first dosing

spray nozzle with air

and lubricant

monitoring

DEVELOPMENT OF THE VPI

First element design

progressive distributor for

subsequent adaptation of

lubricant ratios

RELOCATION TO THE

NEW FACTORY IN

WERTHEIM

19641959 19711922 19931980

WE DON’T LOOK OLD ENOUGH BUT WE ALMOST HAVE 100 YEARS OF EXPERIENCE FROM WHICH YOU BENEFIT

ESTABLISHMENT OF

THE JOINT VENTURE

IN CHINA

2005

DELIVERY OF THE CENTRALISED

LUBRICATION SYSTEM

for the world’s largest paper

machine with a volume of

26,000 l to China

2011

HIGH-PRESSURE

PROGRESSIVE

DISTRIBUTORS

VPB-VS and -VN up to

350 bar for outdoor use

2015

GMK-A MULTI-POINT

LUBRICATION UNIT

for decentralised

lubrication solutions

2018

“GOLDEN OILER”

Eugen WOERNER

develops his first

product in the

rooms of an inn

1935

STEAM LOCOMOTIVE

LUBRICATION

Supply of lubrication

pumps and oil barriers

Page 3: INNOVATIVE LUBRICATION SYSTEM SOLUTIONS GMF Multi-line pump 1 OUTDOOR INDUSTRIES •Our products are also used in almost all outdoor Open-pit and underground mining • Offshore •extreme

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THE OPTIMUM CENTRALISED LUBRICATION SOLUTION IN 4 STEPS

CONSULTATION

An eye for details and lots of experience – lubrication

system solutions often need to be planned in minute

detail. We therefore first gather all the necessary infor-

mation, provide you with initial data and advise you

on possible solution approaches.

DESIGN AND DEVELOPMENT

Working closely with you, we then de-

sign and develop your individual lubri-

cation system, which conforms to all

the requirements of modern technology

and current standards.

PRODUCTION AND ASSEMBLY

We produce whatever we design with precision

and passion. Our focus is on delivering quality

and offering you the very best service. We there-

fore continuously monitor and coordinate details

during production. The compact design of our

plant makes this possible: We produce the ma-

jority of components in our own modern 7,500 m2

production plant.

100 % QUALITY

Our quality standards are uncompromis-

ingly high. Therefore our QM system has

been ISO EN 9001 certified since 2005.

We continuously measure, test and co-

ordinate at all stages along the value

chain – whether in-house produced or

bought in.

We manufacture over 75 % of all prod-

ucts in-house and are continuously in-

vesting in modern production process-

es, production machines and test rigs.

After all, only by doing so we can meet

ever-increasing quality standards in fu-

ture as well.

SAVING RESOURCES, ACTING SUSTAINABLY

The right lubrication technology per

se ensures sustainability in the oper-

ation of machines and systems.

• Longer life cycles and energy

savings due to optimised

lubrication technology

• Further energy savings

due to low start-up pressures

• Lubricant savings and minimal

environmental pollution

thanks to optimised dosing

• Minimal need for spare parts

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Page 4: INNOVATIVE LUBRICATION SYSTEM SOLUTIONS GMF Multi-line pump 1 OUTDOOR INDUSTRIES •Our products are also used in almost all outdoor Open-pit and underground mining • Offshore •extreme

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GMA-C Progressive system

INDOOR INDUSTRIES

INDOOR INDUSTRIES• Automotive industry

• Paper industry

• Machine tools

• Steel industry

• Industrial automation

• and many more

Optimum lubrication increases the life cycle and

efficiency of machines. Precise dosing lowers

the consumption of lubricant and so helps to

conserve the environment. Our centralised lubri-

cation systems reliably supply an exact dose of

lubricant to each lubrication point at precisely

defined intervals.

CASE STUDY: PRESS PLANT AUTOMOTIVE INDUSTRY

5 6 7

1

GMG-L Pump unit

2

GMK-APiston pump

KFA-A + KFR-ELevel switches

KUZ-M Volumetric flow measuring unit

VEI-FSingle-line distributor

Up to 45 tonnes heavy steel and aluminium coils are

first cut to shaped blanks in the machines and then, in

several stages, are drawn, bent and punched by high-

speed servopresses delivering up to 10,000 tonnes of

pressing force. This produces many thousands of parts

every day.

These presses, servomotors, cutting and stacking sys-

tems, as well as material feed and removal machines,

which run around the clock, can only deliver these ex-

acting performance levels, thanks to our high-perfor-

mance lubrication systems.

It goes without saying that none of these systems are

“off the peg”, but rather are lubrication solutions pre-

cisely tailored to the process and conditions to ensure

that these capital-intensive systems work continuously.

VPI-C Progressive distributor

SAB-C Jet lubrication system

8

Oil circulation system

10

4

GE71Single-line pump

3

4

4

9

2

Page 5: INNOVATIVE LUBRICATION SYSTEM SOLUTIONS GMF Multi-line pump 1 OUTDOOR INDUSTRIES •Our products are also used in almost all outdoor Open-pit and underground mining • Offshore •extreme

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OUTDOOR INDUSTRIES

GMF Multi-line pump

1

OUTDOOR INDUSTRIES• Open-pit and underground mining

• Offshore

• Construction industry

• Energy generation

• Water treatment

• Mobile operating machinery

• and many more

Our products are also used in almost all outdoor

sectors where they sometimes need to withstand

extreme heat and cold, dust, sand or salt water.

However, no matter how extreme the conditions

are, we are able to develop the optimum solu-

tion – if necessary even as an ATEX design – to

solve your problem.

CASE STUDY: CEMENT PLANT

SBD-BSpray unit

GMA-C Multi-line pump

8

2 3

VPB-SSV Stainless steelprogressive distributor

5

KUO-AOval wheel meter

The production of cement places enormous demands

on man and machines. Up to 40,000 tonnes of mate-

rial each day, temperatures of up to 1,450 °C, as well

as humidity, dust pollution and very high, at times im-

pact-like loads and vibrations, put strain on the com-

ponents of mills, kilns, mining and conveyor systems

used there to the extreme.

High-performance lubrication systems are needed here,

which overcome these demands, prevent idle times and

reduce costly maintenance and operating costs to what

is absolutely necessary.

Our systems meet these requirements and supply your sys-

tems with the right amount of lubricant at the right time.

They also protect the environment by encapsulation and

optimised lubricant consumption.

GF33Dual-line system

SBD-BSpray system with drum pump

10

KUI-M Volumetric flow display

7

VPA-I Bronzeprogressive distributor

6 9

11

Progressive system for grease in enclosure

4

GFZ-L01Gear pump

4

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Page 6: INNOVATIVE LUBRICATION SYSTEM SOLUTIONS GMF Multi-line pump 1 OUTDOOR INDUSTRIES •Our products are also used in almost all outdoor Open-pit and underground mining • Offshore •extreme

12 13

WOERNER SERVICE – WE’RE THERE WHEN YOU NEED US

We offer you a range of different service modules from

which you can put together the optimum package to

meet your needs. This way you receive precisely the

help you need.

Good service is a given here. We therefore always

offer our customers our full support, whether 1 year,

25 years or over 50 years after the purchase of our

equipment.

Our service professionals know our systems inside-out.

There’ s not a question about lubrication technology

that they can’t answer. And there’s not a problem that

can’t be answered by our specialists. Sometimes we

can even quickly help over the phone, cutting down

on paperwork.

Our genuine spare parts are usually sent out within 24

hours – even faster in the event of an emergency. We

therefore have an extensive parts warehouse in which

we even store parts of lubrication systems that haven’t

been produced for some time.

Alternatively, you can send us your

faulty unit and our service employees

will quickly and reliably repair it. And, if

necessary, we can also repair your sys-

tem on site – worldwide!

We offer regular inspections for your

centralised lubrication system to avoid

surprises and identify problems before

they occur. We will help to optimise your

maintenance routines, thereby increas-

ing the life cycle of your system.

WE PASS ON OUR KNOWLEDGE – WOERNER ACADEMY

Gain greater in-depth knowledge in

our seminars and obtain important an-

swers relating to our systems. We indi-

vidually tailor our training programme

to your needs and will provide you with

first-hand expert knowledge that you

can immediately put into practice.

SHORT RESPONSE TIMES, RAPID HELP AND ALWAYS THE RIGHT SPARE PARTS IN STOCK – SOMETIMES EVEN AFTER 50 YEARS!

Helpline + Technical support

Spare parts

Assembly

Retrofitting, conversion +modification

WOERNERAcademy

Oil +grease

analysis

Repair

Maintenance+ service

Page 7: INNOVATIVE LUBRICATION SYSTEM SOLUTIONS GMF Multi-line pump 1 OUTDOOR INDUSTRIES •Our products are also used in almost all outdoor Open-pit and underground mining • Offshore •extreme

The Eugen WOERNER GmbH & Co. KG Terms and Conditions of Sale apply · Subject to errors and technical revisions · F8000.01.20 EN

Eugen WOERNER GmbH & Co. KG

Hafenstrasse 2

97877 Wertheim – Germany

Phone: +49 9342 803-0

Fax: +49 9342 803-202

E-mail: [email protected]

www.woerner.de

OUR ROOTS LIE IN WERTHEIM. OUR WORK IN THE WORLD’S MARKETS.

You can find the current contact details for our international agencies on our website.

Follow us

on Instagram:

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