innovations 2016 english

Innovations 2016

We can –we do.

years

W

ARRANTY

on ifm products

3

3D Smart Sensor – your assistant on mobile machinesTrue 3D vision sensor

Camera systems for mobile machines

(04.2016

(04.2016

Industrial imaging

”K=1“ sensors with high-quality stainless steel housingSensors for factory automation with correction factor K=1Electromagnetic field immune ”K=1“ sensors for welding applications

Inductive sensors

Photoelectric sensors for general applications

When oil is all over – the new O6 coolant“O6 wetline” now with IO-Link

(11.2015)

(11.2014)

(04.2016)

(11.2015)

(11.2015)

Position sensors

6 - 78 - 9

10 - 11

Ingeniously simple: display guide for the perfect setting

Capacitive sensors

(04.2016) 12 - 13

500 bar? No problem! New hydraulic sensorsNew pressure-resistant position sensors

Cylinder sensors

(04.2016)

(04.2015)

14 - 1516 - 17

22 - 2324 - 25

Ultrasonic sensors

Compact ultrasonic sensorsObject detection for long ranges and difficult surfaces

(04.2016)

(04.2016)

18 - 1920 - 21

Intelligent incremental encoder with display and IO-Link

Encoders

(04.2015)

Sensors for motion control

26 - 27

Sensor and evaluation in one housing – also with ATEX approval

Speed sensors

(04.2016) 28 - 29

High-resolution 3D camera for innovative vision integration

3D cameras

(11.2015)

Robust and precise inclination sensors – now with IO-Link

Inclination sensors

(11.2015) 30 - 31

TOP

TOP

TOP

TOP

TOP

TOP

TOP

Completeness monitoring for the packaging technologyVolume determination for storage and conveyor technology

3D sensors

(11.2015)

(11.2015)

TOP

TOP

TOP

TOP

TOP

TOP

TOP

32 - 3334 - 35

40 - 41

36 - 3738 - 39

4

Flow sensors / flow meters

New benchmark in thermal flow measurementNew flow sensor now also for smallest quantities

(11.2015)

(11.2015)

Safety 4.0: the safe SmartPLCWith signal effect: AS-i module for OSSD inputs

AS-Interface Safety at Work

(11.2015)

(11.2015)

Industrial communication

Repeater to extend AS-i networks up to 1000 m

AS-Interface cable extensions

(04.2016)

8-port IO-Link master module with LINERECORDER AGENT embeddedIO-Link – the standard interface for smart sensorsIndustry 4.0 made easy – Apps instead of expensive programming

System solutions

(04.2015)

(04.2015)

(11.2015)

Temperature sensors

Evaluates temperatures up to 600 °C: the TR with a new lookModern classic: new TN temperature sensorTemperature sensors for mobile machines

(11.2015)

(04.2016)

(04.2016)

Process sensors

Hygienic point level sensor especially for hazardous areasContinuous level measurement in harsh environmentsContinuous level measurement with analogue output and IO-Link

(11.2015)

(11.2015)

(11.2015)

Level sensors

Pressure sensors

Small and cost-optimised for mobile machinesHydrostatic level measurement for a wide range of applicationsNew PT absolute pressure transmitter with different measuring rangesIO-Link display: process values at a glance

(04.2016)

(04.2016)

(04.2016)

(11.2015)

RFID evaluation system DTE now with EtherCATAdapters to increase the ranges of the new RFID antennas

RFID 125 kHz / RFID 13.56 MHz

(04.2016)

(11.2015)

Identification systems

RFID with CANopen or J1939 interface for mobile machines

RFID 13.56 MHz

(04.2016)

TOP

TOP

TOP

TOP

TOP

TOP

50 - 5152 - 53

68 - 6970 - 71

66 - 67

72 - 7374 - 7576 - 77

60 - 6162 - 6364 - 65

54 - 5556 - 5758 - 59

42 - 4344 - 4546 - 4748 - 49

78 - 7980 - 81

82 - 83

5

Electronic fuse (04.2016)

Accessories

Compact vibration monitoring of two measurement points

Vibration monitoring systems

(11.2015)

Condition monitoring systems

Power management in mobile vehicles

Mobile controllers

(11.2015)

Systems for mobile machines

Powerful switched-mode power supply with an enormous power reserve

24 V DC switched-mode power supplies

(04.2016)

Power supplies

From factory automation to machine tool industry

Sockets

(11.2015)

Connection technology

For hygienic and wet areas in the food industryThe secure connection even in difficult applications

T splitters

(11.2015)

(11.2015)

84 - 85

86 - 87

94 - 95

96 - 97

88 - 89

90 - 9192 - 93

6

Inductive sensors for factoryautomation with correctionfactor K=1

Constant correction factor”K=1“ sensors have the same sensing range for alltypes of metals. They are for example perfectly suitedfor the detection of aluminium, where conventionalsensors show a considerably reduced sensing range.The high switching frequencies enable the monitoringof fast changing switching states. The resistant stainless steel sleeve allows reliable use in oil and coolant applications. The wide temperaturerange as well as the high protection ratings enable universal use of the new ”K=1“ sensors.

Uniform sensing range for the reliable detection of all metals

Compact dimensions for use in the smallest of space

Electromagnetic field immune sensortechnology to prevent incorrect switching

High-quality stainless steel housing

High reliability thanks to protection rating from IP 65 / IP 69K

One sensing range for all metals

Position sensors

7

(04.2016)

Inductive sensorsPosition sensors

Sensing range

[mm]

Current rating

[mA]

Switching frequency

[Hz]

Ordernumber

M12 connector · 3 wire DC PNP · Output function normally open

InstallationType Total length

[mm]

Operating voltage [V DC] 10...30

Reverse polarity protection •

Short-circuit protection •

Overload protection •

Protection rating IP 65 / IP 66 / IP 67 / IP 68 / IP 69K

Protection class III

Ambient temperature [°C] -40...85

Output status indication [LED] yellow (4 x 90°)

Further technical dataConnection technology

Type Version Ordernumber

Socket, M12,2 m black, PUR cable EVC001




For further technical details please visit: www.ifm.com

Housing materials

High-grade stainless steel(316L)

sensing face LCP

45 4 1002000 IFS297M12

M12

M12

M12

M18

M18

45 8 1002000 IFS298

45 10 1002000 IFS299

60 4

flush

non-flush

non-flush

flush 1002000 IFS304

M12

M12

60 8 1002000 IFS305

60 10

non-flush

non-flush 1002000 IFS306

45 8 1002000 IGS287

45 12 1002000 IGS288

flush

non-flush

M18

M18

45 15 1002000 IGS289

60 8 1002000 IGS290

non-flush

flush

M18

M18

60 12 1002000 IGS291

60 15 1002000 IGS292

non-flush

non-flush

M30

M30

45 15 1002000 IIS281

60 15 1002000 IIS282

flush

flush

M30 60 22 1002000 IIS283non-flush

M30 60 30 1002000 IIS284non-flush

Dimensions

Example IFS297

Example IFS306

Example IGS287

Example IGS292

Example IIS281

Example IIS284

3430

M12

x1

4

M12

x1

45

LED 4 x 90°17

417LED 4 x 90°

3549

60

M12

x1

M12

x1

10

M18

x1

M12

x1

30

4534

4LED 4 x 90° 24

M18

x1

30 15

M12

x1

60

LED 4 x 90°

49

244

453430

LED 4 x 90°

M12

x1

M30

x1,5

536

4549

60

22,5

M30

x1,5

M12

x1

LED 4 x 90° 5 36

http://www.ifm.com/products/gb/ds/EVC001.htm




http://www.ifm.com/products/gb/ds/IFS297.htm






http://www.ifm.com/products/gb/ds/IGS287.htm






http://www.ifm.com/products/gb/ds/IIS281.htm










8

Inductive sensors for factoryautomation with correctionfactor K=1

Constant correction factor”K=1“ sensors have the same sensing range for alltypes of metals. They are for example perfectly suitedfor the detection of aluminium, where conventionalsensors show a considerably reduced sensing range.The high switching frequencies enable the monitoringof fast changing switching states. With the new sensortechnology, these sensors are insensitive to magneticfields and can for example be reliably used right next toelectrical brakes. The wide temperature range as wellas the high protection ratings enable universal use ofthe new ”K=1“ sensors.


Compact dimensions for use in the smallest of space


Wide temperature range for universal use

High protection ratings up to IP 68 / IP 69K


Position sensors

9

(11.2015)


Dimensions

Example IFS290

Example IFS285

Example IGS280

Example IFS277

Example IIS269

Example IIS268

Sensing range

[mm]

Current rating

[mA]

Switching frequency

[Hz]

Ordernumber


45 4 1002000 IFS289M12

M12

M12

M12

M18

M18

45 10 1002000 IFS290

60 4 1002000 IFS285

60 10

Installation

flush

non-flush

flush

non-flush 1002000 IFS286

45 8 1002000 IGS279

45 15 1002000 IGS280

flush

non-flush

M18

M18

60 8 1002000 IGS277

60 15 1002000 IGS278

flush

non-flush

M30

M30

45 15 1002000 IIS269

60 15 1002000 IIS267

flush

flush

M30 60 30 1002000 IIS268non-flush

Type Total length

[mm]





Protection rating IP 65 / IP 66 / IP 67 / IP 68 / IP 69K

Protection class III


Output status indication [LED] yellow (4 x 90°)

Further technical data








Housing materials

brass plated with white bronze,

sensing face LCP

3425

M12

x1

174

M12

x1

45

LED 4 x 90°

5

4945

M12

x1

M12

x1

60

LED 4 x 90° 174

M18

x1

M12

x1

4549

60

LED 4 x 90° 244

453430

LED 4 x 90°

M12

x1

M30

x1,5

536

4549

60

22,5

M30

x1,5

M12

x1

LED 4 x 90° 5 36

LED 4 x 90°

4534

1515

M12

x1

4

M18

x1

24






















10

Electromagnetic field immune”K=1“ sensors for welding applications

Use in harsh welding applicationsThe inductive ”K=1“ sensors withstand harsh operatingconditions and reliably detect metal objects even incase of soiling.The sensor housing and the fixing nuts have a non-stickcoating to prevent sticking of weld slag. Strong magnetic fields occur in welding processes. The new sensor technology prevents incorrect switching.The quick connection with the connector and matchingcable from the ecolink range is the ideal basis for permanent use.


Robust design with non-stick coating


Wide temperature range for universal use

High protection ratings up to IP 68 / IP 69K


Position sensors

11

(11.2015)


Dimensions

IFW204

IGW202

IIW202

Sensing range

[mm]

Currentload[mA]

Switching frequency

[Hz]

Ordernumber


65 4 1002000 IFW204M12

M18

M30

65 8 1002000 IGW202

65 15 1002000 IIW202

Installation

flush

flush

flush

Type Total length

[mm]


Current consumption [mA] < 20




Protection IP 65 / IP 66 / IP 67 / IP 68 / IP 69K

Protection class II


Housing materialsbrass

anti-spatter, sensing face LCP

Switching status indication [LED] yellow (4 x 90°)




Socket, M12,2 m grey, PUR cable EVW001







Accessories


M12 mounting sleeve with end stop, anti-spatter E12452



M12 washers, anti-spatter E12412



655450

M12

x1

M12

x1

174

LED 4 x 90°

65

50

244

54

LED 4 x 90°

M18

x1

M12

x1

65

5054

M12

x1

36

M30

x1,5

5LED 4 x 90°

http://www.ifm.com/products/gb/ds/IFW204.htm

http://www.ifm.com/products/gb/ds/IGW202.htm

http://www.ifm.com/products/gb/ds/IIW202.htm

http://www.ifm.com/products/gb/ds/IFW204.htm

http://www.ifm.com/products/gb/ds/IGW202.htm

http://www.ifm.com/products/gb/ds/IIW202.htm

http://www.ifm.com/products/gb/ds/EVW001.htm






http://www.ifm.com/products/gb/ds/E12452.htm






12

Position sensors

Ingeniously simple: display guide for the perfect setting

Visualised switch pointThe new capacitive sensors stand out not only becauseof their excellent technical data but most of all withtheir new and unique visualisation concept. Using a 12-LED bar display the user can always adapt the switch point to suit the application conditions – it is always in the centre of the display. The green LEDs either sideof the switch point indicate the reliability of the switchpoint. Deposits, material changes etc. are directly displayed on the sensor and the user can readjust perfectly the switch point as needed. An imminenterror can be detected in good time and avoided thusminimising the risk of failures or deactivation.

Diagnostic support If help is needed with the effects of process changesthis is much easier to explain and rectify with the clearswitch-point visualisation.

Unique display and handling concept with LED visualisation

See and compensate switch point movement

IP 69K gives high ingress resistance

PNP/ NPN, NO/ NC, timer function

For medium temperatures up to 110 °C

Capacitive sensor is so easy to set

13

(04.2016)


Position sensorsCapacitive sensors

Type Output stage Sensing range

[mm]

Protection rating/protection class

Orderno.

PerfomanceLine · M12 connector ·3 wires

Setting range

[mm]

Communicationinterface

StandardLine · connection cable 2 m PVC· 3 wires

Memory plug, parameter memoryfor IO-Link sensors E30398

IO-Link master with EtherNet/IP interface AY1020

Operating voltage [V DC]


Reverse polarity / overload protection • / •




Type Description Orderno.

M12 socket,2 m black, PUR cable EVC001




IO-Link master with Profibus interface AL1010

Mounting clamp with end stop for M30 types E11049

Fixing clamp with reducing bush for M30 types E10077

Angle bracket for M30 types E10737

Mounting adapter for M30 types,G1 1/1", POM E11033


Accessories

Dimensions

11 x LED 36M

30x1

,5

508012

51 2

M12

x1

Example KI6000

L+

L

1

4

3

Wiring

KI6000

USB IO-Link master for parameter settingand analysis of unitsSupported communication protocols: IO-Link (4.8, 38.4 and 230 kBits/s)

E30390

Mounting accessories

IO-Link

Switching frequency [HZ] 40

Medium temperature [°C] -25...110

Housing material PBT

M30 25 nf IP 65, IP 67, IP 69K / III KI60000...40

M30 25 nf IP 65, IP 67, IP 69K / III KI5300


0...40

0...40

IO-Link COM 2

IO-Link COM 2



0...40

0...40

IO-Link COM 2

IO-Link COM 2

M30 IP 65, IP 67, IP 69K / III KI5304

M30 IP 65, IP 67, IP 69K / III KI5305

IO-Link COM 2

IO-Link COM 2

IO-Link COM 2PNP, NO/NC

NPN, NO

PNP, NC

NPN, NC

PNP, NO

PNP, NC 15 f

PNP, NO 15 f

0...24

0...24

1) Potentiometer (sensing range)2) Changeover switch for switching function


http://www.ifm.com/products/gb/ds/AY1020.htm





http://www.ifm.com/products/gb/ds/AL1010.htm





http://www.ifm.com/products/gb/ds/KI6000.htm









14

Very robust position sensorswith 1 mm-thick metal face

Function principleThe new MFH series sensor is suited for flush mountingin various steels. With its 1.8 mm sensing range it shows reliable switching characteristics. The new operating principle of this unit is based on a magnetic-inductive technology that detects only ferromagnetic metals (e.g. steel). It is sealed by meansof an O-ring and a supporting ring towards the pressure area.

Applications Besides use in hydraulic cylinders, the sensor is alsoideal for other hydraulic components such as valves or pumps. MFH operates reliably for the lifetime of thecylinder. Furthermore, it is used in mechanical engineer-ing processes, e.g. in plastic injection-moulding or pro-cess industry applications.Its attractive price means the sensor can also be con-sidered for simple components where this option usedto be too expensive.

Extremely pressure resistant with over 10 million pressure cycles

Best value performer

Complementary output provides higheroperational reliability

Standard M12 housing with ingress-resistant cable entry

Short housing (40 mm) for extremely low-profile cylinders

500 bar? No problem! New hydraulic sensors

Position sensors

15

(04.2016)

M12

x1

101824,8

417

M12

x19,

7

7,8

60

Cylinder sensorsPosition sensors




M12 socket,2 m black, PUR cable, LED EVC644

Y splitter, ”OR“M12 connector / 2x M12 socket EBC117

Y splitter, ”AND“,M12 connector / 2x M12 socket EBC118

Type Sensingrange[mm]

Housinglength[mm]

LED OutputAmbienttemperature

[°C]

Orderno.

Cable connection

M12 1.8 f40 • PNP, NO-25...85 MFH205

M12 1.8 f40 • NPN NO-25...85 MFH206

M12 1.8 f40 • PNP, NC-25...85 MFH207

M12 1.8 f40 • PNP, NO/NC-25...85 MFH208

M12 1.8 f60 – PNP, NO/NC-25...120 MFH209

Operating voltage [V] 10...36 DC

Current rating [mA] 200

Switching frequency [Hz] 1000

Short-circuit protection, pulsed •

Protected against reverse polarity / overload protected • / •

Operating pressure [bar] 500

Pressure rating , static [bar] 1000

Burst pressure [bar] 2000

Protection rating, protection class

IP 65 / IP 68 / IP 69K,III

Housing material stainless steel 1.4404

Common technical data

Accessories


Optical particle monitor LDP100

Seal process connection,set 5 O-rings + 5 supporting rings E12451

Switched-mode power supply 24 V DC / 5 A, metal housing DN4012

Dimensions

Example MFH205

MFH209

Wiring

M12 connector, complementary


MFH205 MFH209

101820

417

M12

x19,

7

7,8

40

BN

BK

BU

L+

L4

L

L+1

2

32:4:


http://www.ifm.com/products/gb/ds/EBC117.htm


http://www.ifm.com/products/gb/ds/MFH205.htm





http://www.ifm.com/products/gb/ds/LDP100.htm


http://www.ifm.com/products/gb/ds/DN4012.htm




16

Sensors for pressure up to500 bar for steel detection

Operating principleThe new operating principle is based on a magnetic-inductive technology that detects only ferromagneticmetals (e.g. tool steel). The sensor is flush-mountable.Even in case of overflush installation the sensor detectsthe steel target and shows reliable switching behaviourwith a sensing range of 1.8 mm. A sealing ring and a supporting ring are used for sealing against the pressure zone.

Application examplesBesides use as a limit switch in hydraulic cylinders, thesensor can also be used on other hydraulic componentssuch as valves or pumps. Furthermore, it is used in mechanical engineering processes, e.g. in plastic injection-moulding or process industry applications. The newMFH and M9H series sensors offer an impressive perfor-mance at an attractive price.

Metal sensing face for heavy duty

High burst pressure of 2,000 bar for theM12 housing

Standard M12 and M14 housing types

Best performance at an attractive price

Resistant: withstands 10 million pressure cycles

New pressure-resistant position sensors

Position sensors

17

(04.2015)

M12

x1

101527,8

417

M12

x19,

7

7,8

60

Cylinder sensorsPosition sensors





Socket, M12,5 m black, PUR cable, LED EVC008

Cable socket, M12, shielded, 120 °C5 m black, PUR cable E12339

Cable socket, M12, shielded, 120 °C10 m black, PUR cable E12340

Type Sensingrange[mm]

Total length

[mm]

f

[Hz]

OutputAmbienttemperature

[°C]

Orderno.

Operating principle: magnetically biased

M12 1.8 f93 1000 PNP, normally open-25...120

M12 1.8 f93 1000 NPN, normally open-25...120


M12 1.8 f60 1000 NPN, normally open-25...120

M12 1.8 f60 1000 PNP, normally closed-25...120







IP 65 / IP 68 / IP 69K,III

Connection M12 connector

Housing material stainless steel 316L / 1.4404


Power supplies


Plastic housing, 24 V DC, 2.5 A DN1031

Metal housing, 24 V DC, 3.3 A DN4011

Dimensions

Example MFH202

L+

L

1

4

3

Wiring diagram

L+

L

1

2

3

Two designs for many different requirementsThe MFH with its standard M12 housing can be installed and adjusted on many different hydraulic cylinders.That is why most cylinder types are covered by only onesensor.Due to its end stop the M9H allows quick mounting.The processing / installation time is reduced if alwaysthe same cylinder type is used.

MFH200

MFH201

MFH202

MFH203

MFH204

M9H200













http://www.ifm.com/products/gb/ds/M9H200.htm

18

Object detection for long ranges and difficult surfaces

The alternative for difficult surfacesUltrasonic sensors transmit and receive sound waves inthe ultrasonic range. The object to be detected reflectsthe sound waves and the distance information is deter-mined via time of flight measurement. As opposed tophotoelectric sensors colour, transparency or the object’s surface shine do not play a role. Blister packages inpackaging technology or transparent plastic bowls inthe food industry, for example, can be reliably detected.

High performanceThe ifm ultrasonic sensors in M18 design provide a par-ticularly small blind zone and long sensing rangeswhich are usually only achieved by sensors of a consid-erably larger design.The sensors operate reliably with heavy soiling so thatthey can be used in applications in which photoelectricsensors meet their limits.

Robust high-grade stainless steel housingfor demanding applications

Sensing range up to 1.2 m in M18 cubedesign and 2.2 m in M18 design

The vibrating sound transducer reducesthe deposit of dirt

Retro-reflective operation for orientation-independent object detection

Easy setting via teach button, wire teachor IO-Link

Compact ultrasonic sensors

Position sensors

19

(04.2016)

Ultrasonic sensors

Diffuse-reflection sensor · 3-wire DC

Housing length/dimensions

[mm]

Setting

60

Type

Wire

Orderno.

UGT500

Position sensors

300 mm*

Orderno.

UGT503

800 mm*

Orderno.

UGT506

1200 mm*

Orderno.

–

1600 mm*

* Max. range

Output

PNP

60 Wire UGT501 UGT504 UGT507 –4...20 mA

60 Wire UGT502 UGT505 UGT508 –0...10 V


53 x 20 x 38 Pushbutton UGT580

300 mm*

UGT582

800 mm*

UGT584

1200 mm*

–

1600 mm*

PNP + 4…20 mA

53 x 20 x 38 Pushbutton UGT581 UGT583 UGT585 –PNP + 0…10 V

53 x 20 x 38 Pushbutton UGT586 UGT588 UGT590 –NPN + 4…20 mA

53 x 20 x 38 Pushbutton UGT587 UGT589 UGT591 –NPN + 0…10 V

Diffuse-reflection sensor · 5-wire DC, IO-Link

98 Pushbutton, IO-Link –

300 mm*

–

800 mm*

–

1200 mm*

UGT509

1600 mm*

2 x PNP

98

98

98

98

98

Pushbutton, IO-Link – – –

– – –

– – –

– – –

– – –

UGT510PNP + 4…20 mA

Pushbutton, IO-Link UGT511PNP + 0…10 V

Pushbutton UGT5152x NPN

Pushbutton UGT516NPN + 4…20 mA

Pushbutton UGT517NPN + 0…10 V

Retro-reflective sensor · 4-wire DC

98

M18

M18

M18

M18 Cube

M18 Cube

M18 Cube

M18 Cube

M18

M18

M18

M18

M18

M18

M18 Pushbutton –

300 mm*

–

800 mm*

–

1200 mm*

UGR500

1600 mm*

Orderno.

–

2200 mm*

–

–

–

2200 mm*

–

–

–

UGT512

2200 mm*

Diffuse-reflection sensor · 5-wire DC 300 mm* 800 mm* 1200 mm* 1600 mm* 2200 mm*

UGT513

UGT514

UGT518

UGT519

UGT520

UGR501

2200 mm*

PNP


Accessories


Mounting set for clamp mounting, diecast zinc, Ø 12 mm E20720

Mounting set for clamp mounting, stainless steel, Ø 12 mm E21206



Rod, 100 mm, Ø 12 mm, M10 thread, stainless steel E20938


Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951



Temperature compensation •

Operating temperature range [°C] -20...70

Current rating [mA]Switching output 100

Protection IP 67

Echo LED green

Status indications LED yellow




Socket, M12, 4-pole2 m orange, PVC cable

Socket, M12, 4-pole5 m orange, PVC cable

Socket, M12, 4-pole2 m black, PUR cable




60 Wire UGT521 UGT522 UGT523 –NPNM18 –

98M18 Pushbutton – – – UGR502 UGR503NPN

EVT064

EVT001

EVC001

EVC002

EVC004

EVC005

http://www.ifm.com/products/gb/ds/UGT500.htm



























http://www.ifm.com/products/gb/ds/UGR500.htm




















http://www.ifm.com/products/gb/ds/EVT064.htm






20

Object detection for long ranges and difficult surfaces

The alternative for difficult surfacesUltrasonic sensors transmit and receive sound waves inthe ultrasonic range. The object to be detected reflectsthe sound waves and the distance information is deter-mined via time of flight measurement. As opposed tophotoelectric sensors colour, transparency or the object’s surface shine do not play a role. Blister packages inpackaging technology or transparent plastic bowls inthe food industry, for example, can be reliably detected.

High performanceThe ifm ultrasonic sensors in M18 design provide a par-ticularly small blind zone and long sensing rangeswhich are usually only achieved by sensors of a consid-erably larger design.The sensors operate reliably with heavy soiling so thatthey can be used in applications in which photoelectricsensors meet their limits.

M18 plastic housing available in the twolengths 60 mm and 98 mm

Long ranges from 300 mm to 2200 mmavailable

The vibrating sound transducer reducesthe deposit of dirt

Digital and analogue output for point levelmeasurement and distance detection

Easy setting via teach button, wire teachor IO-Link

The new ultrasonic sensors

Position sensors

21

(04.2016)

Ultrasonic sensors


Housing length/dimensions

[mm]

Setting

60

Type

Wire

Orderno.

Position sensors

300 mm*

Orderno.

800 mm*

Orderno.

1200 mm*

Orderno.

–

1600 mm*

* Max. range

Output

PNP

Diffuse-reflection sensor · 5-wire DC, IO-Link

98 Pushbutton, IO-Link –

300 mm*

–

800 mm*

–

1200 mm* 1600 mm*

2 x PNP

98

98

Pushbutton, IO-Link – – –

– – –

PNP + 4…20 mA

Pushbutton, IO-Link PNP + 0…10 V

M18

M18

M18

M18

Orderno.

–

2200 mm*

2200 mm*


Accessories








Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951



Temperature compensation •

Operating temperature range [°C] -20...70

Current rating [mA]Switching output 100

Protection IP 67

Echo LED green

Status indications LED yellow




Socket, M12, 4-pole2 m black, PUR cable EVC001








L+

L3

4

2

1

Wiring

Example UGT204

UGT200 UGT201 UGT202

UGT203

UGT204

UGT205

UGT206

UGT207

UGT208

60 Wire UGT209 UGT210 UGT211 –NPNM18 –





























22

Photoelectric sensor for usewith coolants / oils

The optimum choice in metalworkingThe new high-performance O6 coolant sensors areespecially suited for applications in metal working. Other applications are conveyor technology and the automotive industry.The potentiometers are fitted with a double seal. The front pane is embedded flush. Viton which is proven in demanding applications was chosen as thesealing material. The transparent black housing coverensures that, even in bright lighting conditions, theLEDs are highly visible.

Best optical performanceThe diffuse reflection sensors provide reliable back-ground suppression, even in cases of highly reflectivebackgrounds and objects like the oily and greasy metalsurfaces of the parts to be worked. The sensing rangeis independent of the type and colour of the object tobe detected. The new O6 coolant reliably performs its duty in applications with coolants / oils.

Long life due to resistant materials

Diffuse reflection sensor with reliablebackground suppression

Range is independent of the object colour

Design with 4-pole M8 connector

Stainless steel housing with protection rating IP 68 / IP 69K

When oil is all over – the new O6 coolant

Position sensors

23

(11.2015)

Infrared sensors / red light sensorsPosition sensors


Diffuse reflection sensor with background suppression · 3-wire DC

Spotdiameter

[mm]

ConnectionM8 connector

8*

Range

[mm]

2...200 4-pole

Current consumption

[mA]

22

Diffuse reflection sensor · 3-wire DC

15*5...500 4-pole 16

Retro-reflective sensor with polarisation filter · 3-wire DC

150**50...5000 4-pole 12

Through-beam sensor – transmitter · 2-wire DC

300*0...10000 4-pole 11

Through-beam sensor – receiver · 3-wire DC

–0...10000 4-pole 7

Type of light,wave length

[nm]

Red light, 633

Red light, 633

Red light, 645

Red light, 645

Red light, 645

* at maximum range, ** referred to prismatic reflector Ø 80 mm

Accessories




Switching status indication LED Yellow

Operation LED Green


Reverse polarity protection / overload protection • / •


Voltage drop [V] < 2.5


Materials Housing

LensSeal

High-grade stainless steel(316L/1.4404), PPSU

PMMAFKM



IP 65, IP 67, IP 68, IP 69 K,III

O6H400O6H401

Orderno.

Orderno.

PNPNPN

O6T400O6T401

PNPNPN

O6P400O6P401

PNPNPN

O6S400

O6E400O6E401

PNPNPN

Angle bracket for free-standing mounting, stainless steel E21271

Protective bracket, stainless steel E21273


Plastic housing, 24 V DC, 2.5 A DN1031

Metal housing, 24 V DC, 3.3 A DN4011

Power supplies







Ø 50 mm, plastic E20956

Ø 80 mm, plastic E20005

48 x 48 mm, PMMA, ABS E20744

95 x 95 mm, plastic E20454

Prismatic reflectors





http://www.ifm.com/products/gb/ds/O6H401.htm


http://www.ifm.com/products/gb/ds/O6T401.htm


http://www.ifm.com/products/gb/ds/O6P401.htm


http://www.ifm.com/products/gb/ds/O6S400.htm

http://www.ifm.com/products/gb/ds/O6E401.htm


















24

Small and compact photoelectric sensors nowalso as IO-Link versions!

Best performanceThe diffuse reflection sensors distinguish themselves byreliable background suppression, even in case of highlyreflective backgrounds. A special feature is the automatic switch point adjustment that guarantees reliable operation even in steam, smoke or highly reflective environments. The WetLine series features a particularly robust stain-less steel housing with protection rating IP 68 / IP 69K. The potentiometer with double sealing ensures maximum ingress resistance. The flush front lens ensures cleaningwithout residues.

IO-LinkThe O6 WetLine sensors are now also available as versions with IO-Link. Via this interface, the user can set range,sensitivity, light-on / dark-on mode, switching delay ordeactivation of the operating elements.

Stainless steel housing with protection rating IP 68 / IP 69K

Diffuse reflection sensors with reliablebackground suppression

Well-defined light spot for precise objectdetection, no scattered light

Also available as through-beam or retro-reflective system

Many functions can be set via IO-Link,e.g. range and sensitivity

O6 WetLine now with IO-Link!

Position sensors

25

(11.2014)

Infrared sensors / red light sensorsPosition sensors


Diffuse reflection sensor with background suppression · 3-wire DC · PNP

Light spot diameter

[mm]


Order no.

8* O6H309

Range

[mm]

2...200 4-pole

Current consumption

[mA]

22

Diffuse reflection sensor · 3-wire DC · PNP

15* O6T3095...500 4-pole 16

Retro-reflective sensor with polarisation filter · 3-wire DC · PNP

150** O6P30950...5000 4-pole 12

Through-beam sensor - transmitter · 2-wire DC

300*0...10000 4-pole 11 O6S305

Through-beam sensor – receiver · 3-wire DC · PNP

– O6E3090...10000 4-pole 7

Communication interface

IO-Link 1.1

IO-Link 1.1

IO-Link 1.1

IO-Link 1.1

IO-Link 1.1

* at maximum range** referred to prismatic reflector Ø 80 mm

Accessories

Type Description Order no.


Angle bracket for free-standing mounting, stainless steel E21271



IO-Link interface, current consumptionfrom USB port E30396

LINERECORDER SENSOR,software for parameter setting and set-up of IO-Link sensors

QA0001



Type of light red light 633 nm

Switching status indication LED yellow

Operation LED green


Reverse polarity protection / overload protection • / •


Voltage drop [V] < 2.5


Materials housing

lens

high-grade stainless steel(316L/1.4404), PPSU

PMMA



M8 socket, 4-pole,2 m orange, PVC cable




Adapter cable M12 plug to M8 socket 4-pole, 0.3 m orange, PVC cable

EVT248



IP 65, IP 67, IP 68, IP 69K,III

Light-on / dark-on mode adjustable

18 x 18 mm, Solidchem plastic E21267




EVT134

EVT135

EVT138

EVT139




http://www.ifm.com/products/gb/ds/O6S305.htm







http://www.ifm.com/products/gb/ds/QA0001.htm










26


Motion controller: Encoder,speed / direction monitorand counter all in one

No compromisesThe magnetic sensing principle provides the accuracy ofphotoelectric encoders and the robustness of magneticsystems.

SimpleResolution and signal level can be programmed. Theencoders have a wide voltage range of 4.5...30 V DCand are therefore suited for universal use.

MultifunctionalPerformance Line encoders have an integrated signalevaluation for speed monitoring, counter functionsand detection of the direction of rotation.

IntuitiveThe encoders provide easy setting, position indicationby means of display and operating keys and intuitivemenu navigation.

NetworkedDiagnostic and parameter data are reliably transferredvia IO-Link. Ready for Industry 4.0.

Resolution of 2...10,000 and signal level(TTL / HTL) freely programmable

Display: Two-colour electronic rotatabledisplay of the process values

Versatile: M12 connector can be usedradially or axially

Standard fitting: Solid shaft (clamp /synchro flange) or hollow shaft design

Transmission of process and diagnosticdata via IO-Link

Intelligent incremental encoderwith display and IO-Link

27

(04.2015)

Encoders



Flange IO-LinkResolution

[pulse/revolution]

Orderno.

Hollow shaft with integrated stator coupling· 4-digit display · Integrated pulse evaluation

direct •max. 10,000 (adjustable) ROP52012

Operating voltage

[V DC]

4.5...30

Shaft Ø

[mm]

Solid shaft · 4-digit display · Integrated pulse evaluation

synchro •max. 10,000 (adjustable) RUP5006 4.5...30

clamp flange •max. 10,000 (adjustable) RVP51010 4.5...30

Protection IP 65, IP 67

Connection M12 connector (rotatable)


58

58

58

Housing Ø

[mm]

Switching frequency [kHz] 1000

Accessories


Spring disc coupling, Ø 6 mm / 10 mm, die-cast zinc; PA E60117

Spring disc coupling, Ø 10 mm / 10 mm, die-cast zinc; PA E60118

Flexible coupling with clamp connection,Ø 6 mm / 10 mm, aluminium E60066

Flexible coupling with clamp connection,Ø 10 mm / 10 mm, aluminium E60067

Flexible coupling with adjusting screws,Ø 10 mm / 10 mm, aluminium E60022

Flexible coupling with adjusting screws,Ø 6 mm / 10 mm, aluminium E60028

Measuring wheel, Ø 159.15 mm / 10 mm, Hytrel TPE-E E60110

Measuring wheel, Ø 159.16 mm / 10 mm, aluminium, PU E60076

Measuring wheel, Ø 63.66 ± 0.1 mm / 10 mm, Hytrel TPE-E E60138

Measuring wheel, Ø 63.6 mm, 10 mm, aluminium E60095

Measuring wheel, Ø 63.66 ± 0.1 mm / 6 mm, aluminium E60137

Measuring wheel, Ø 63.6 mm, 6 mm, aluminium E60006

Angle bracket for RUP design,aluminium, black anodised E60033

Angle bracket for RUP design,aluminium, black anodised E60035

Fastening clamp for synchro flange, steel E60041


LINERECORDER SENSOR,Software for parameter setting and set-up of IO-Link sensors

QA0001

Accessories




M12 socket, shielded,5 m black, PUR cable, 8 poles E12403



USB IO-Link master for parameter settingand analysis of unitsSupported communication protocols:IO-Link (4.8, 38.4 and 230 Kbits/s)

E30390

Adapter cable for the connectionbetween USB IO-Link master E30390and 4-pole / 8-pole encoder

E12432

Flexible coupling with clamp connection,Ø 6 mm / 1/4", aluminium E60206




Connection cable, M23 plug / M12 socket, PUR cable, shielded,0,3 m black, 8 poles

E12460

http://www.ifm.com/products/gb/ds/ROP520.htm

http://www.ifm.com/products/gb/ds/RUP500.htm

http://www.ifm.com/products/gb/ds/RVP510.htm




























28


Sensor and evaluation in one housing – also with ATEX approval

Compact speed monitoringThe new speed sensors are the compact solution forspeed monitoring because the evaluation electronicsare integrated in the sensor housing. The limit at the speed of which the output switches isset via a potentiometer. Both rotary and linear move-ments can be monitored for overspeed, underspeedand blockage. As compared to its predecessors, these new sensorsfeature a robust metal housing for flush mounting. Anadditional impact protection housing is not required.A special version with ATEX approval is also available.

Robust M30 metal housing, no additionalimpact protection housing required

Ideal in combination with a PLC

Flush installation

Flexible voltage supply (20...250 AC/DC)

ATEX approval group II, category 3D

Robust speed sensors

29

(04.2016)



Operating voltage

[V]

Start-up-delay

[s]

Ambienttemperature

[°C]

ATEX approvalMax. load current

[mA]

Orderno.

M30 x 1.5 inductive sensor · connection cable

20...250 AC/DC (45...65 Hz, AC) 12 -25...80 –350 AC (50 °C),

250 AC / 100 DC (80 °C) DI0101

20...250 AC/DC (45...65 Hz, AC) < 0.5 -25...80 –350 AC (50 °C),

250 AC / 100 DC (80 °C) DI0104

20...250 AC/DC (45...65 Hz, AC) 12 -20...60 Group II,

category 3D200 AC / 100 DC (60 °C) DI103A

Speed sensors

Setting range [pulses/min] 5...3600

Switch point setting Multiturnpotentiometer

Switching status indication LED 2 x yellow

Housing materialsBrass

special coating; PA (Polyamid); TPE-U

Connection PUR cable, 2m

Protection rating IP 65, IP 67

Protection class II

Further technical dataApplicationsEspecially in the field of conveying technology the compact speed sensors can be used for various applica-tions, for example for monitoring belt conveyors orbucket elevators. Here they are typically used to monitor underspeed, blockage or standstill.

AdvantagesThe speed sensors incorporate the complete speed monitoring because the evaluation electronics and thesensor are integrated in one housing. The switch pointis set using a multi-turn potentiometer. Hysteresis andstart-up delay are firmly set.

OperationThe integrated sensor is damped by passing cams orother metallic targets. On the basis of the time intervalbetween damping the evaluation unit determines theperiod duration or the frequency (actual rotationalspeed value) and compares it to the set switch point(preset value). The output is switched during the start-up delay andwhen the rotational speed exceeds the set switchingvalue.An LED signals underspeed and switch-off of the output.

Dimensions

8075,5

M30

x1,5

5,4

2,2

365

1

LEDs

1) potentiometer

WH

BK

L1L+

LN

Wiring

Target wheel E89010

Mounting clamp with end stop for M30 types E11049

Fixing clamp with reducing bush for M30 types E10077

Angle bracket for M30 types E10737

Lock nuts, nickel-plated brass E10030

Lock nuts, high-grade stainless steel(316Ti/1.4571) E10031

Mounting set, free-standing M12 clamp mounting, Ø 30.2 mm E20873

Mounting set, aluminium profileclamp mounting, Ø 30.2 mm E20875

Clamp with damping cams E89013

Accessories


http://www.ifm.com/products/gb/ds/DI0101.htm

http://www.ifm.com/products/gb/ds/DI0104.htm

http://www.ifm.com/products/gb/ds/DI103A.htm










30

With analogue and switchingoutputs as well as vibrationmonitoring

Precision countsThe 2-axis inclination sensors are designed for highmeasurement accuracies over the whole angular range.All functions can be configured via IO-Link.Thanks to an active temperature compensation and highprotection rating they operate reliably even at extremeambient temperatures and rough environments.

Vibration monitoringAlternatively, JN2200 can also be used for 3-axis vibra-tion monitoring. Up to 3 axes can be included into thecalculation of the characteristic value.Typical applications are the detection of structural vibration or tower vibration to ISO 4866, or machinemonitoring to ISO 10816.

High accuracy across the whole 2-axisangular range up to 360°

Very low temperature drift due to activetemperature compensation

Visualisation of the operating andswitching states by clearly visible LEDs

Configurable current and voltage outputfunctions

Adjustable filter functions for differentapplications.

Robust and precise inclinationsensors – Now with IO-Link


31

(11.2015)

9075

224562

5,3

364,

5

Operating voltage [V DC]with:Switching and current outputsVoltage outputIO-Link connection

9.2...3012...3018...30


Angular rangeAbsolute accuracyRepeatabilityResolution

JN2200±180°/± 90°

≤ ± 0.5°≤ ± 0.1°≤ ± 0.05°

JN2201± 45°

≤ ± 0.1°≤ ± 0.05°≤ ± 0.01°


Temperature coefficient [°/K] ≤ ± 0.002

Protection rating IP 65 / IP 67 / IP 68 / IP 69K

Number of measurement axes with inclination 2

Frequency range [Hz] 0.1...400

Measuring range [g] ± 2, ± 4, ± 8

2

0.5...50

± 2

Number of measurement axes with vibration 3 –

Housing material diecast zinc nickel-plated

Connection2 x

M12 connector(4 poles; A-coded)

Technical dataJN2200, JN2201

Inclination sensors



Socket, M12,2 m black, PUR cable EVM039




Jumper, M12,5 m black, PUR cable EVC069

Jumper, M12,5 m black, PUR cable EVC059

Accessories

Description Orderno.

Dimensions

Type



The products


Angular range ± 180° / ± 90°,IO-Link JN2200

Angular range ± 45°,IO-Link JN2201

Type

Communication interfaceIO-Link 1.1,

COM 2,38.4 kbaud

LINERECORDER SENSORSoftware for parameter setting and set-up of IO-Link sensors

QA0001

USB IO-Link master for parameter settingand analysis of unitsSupported communication protocols: IO-Link (4.8, 38.4 and 230 kBit/s)

E30390


http://www.ifm.com/products/gb/ds/JN2200.htm




http://www.ifm.com/products/gb/ds/EVM039.htm











32

True 3D vision sensor with intelligent functions

Mobile 3D smart sensors O3MThe 3D detection of scenes and objects, already a standard on the factory floor, is ready for mobile machines. Apart from new possibilities for vehicle automation (AGV, automatic guided vehicles) this results in new assistance functions for automation tasks.Different integrated functions configurable via the Windows software are available as standard.The simple connection of the 3D smart sensors is carried out via the CAN bus for mobile applications using theCANopen or SAE J 1939 protocol and/or via the fastEthernet interface using UDP.

Simple application solutions thanks to preprocessed 3D data

Easy integration via predefined CODESYSfunction blocks

Patented pmd time-of-flight technologyfor quick distance detection

Optimised for reliable outdoor use with IP 67 and IP 69K

Angle of aperture up to 95°

3D Smart Sensor – your assistanton mobile machines

Industrial imaging

33

(04.2016)



IR system illumination unit (850 nm) for mobile 3D sensors, angle of aperture 70 x 23 O3M950


Further technical dataSmart sensors O3M151, O3M161

Accessories

Housing material diecast aluminium

Device connection M12 connector


IP 67 / IP 69K, III


Functions and advantages

Powerful 3D time-of-flight measurement (ToF)The principle of these 3D sensors is based on ifm’s patented and award-winning pmd technology. It was specifically designed for outdoor use and difficultambient light situations. Even interference such as sun-light or materials with different reflective characteristicsdo not influence the repeatability of the measured data.Powerful electronicsThe integrated 2 x 32-bit processor architecture ensuresa rapid and reliable calculation of the 3D data andfunctions directly integrated in the system with up to50 fps. The complete electronics of the mobile 3D smart sensor is optimised and adapted to the demands andrequirements of mobile machines. Besides shock and vibration resistance self-diagnosticfunctions from the sensor to the IR system illuminationunit are of course also available.Smart functionsThe mobile 3D smart sensors integrate some functionswhich enable to solve a multitude of applications. A highly developed algorithm from the automotive industry is used ensuring, for example, reliable automatic object recognition of up to 20 objects. This functioncan, for example, be used as collision warning. For simple distance tasks typical functions such as minimum / maximum / average distance are available.System parameter setting and monitoringThe parameter setting of the system and live monitoring of the 3D data are carried out via the easy-to-use ifmvision wizard for Windows. As an alternative, parameter setting can also be carried out via function blocks usingthe software CODESYS.Communication interfacesThe preprocessed function data is output via the CANbus using CANopen or SAE J 1939. If needed, the complete 3D information can be processed at the sametime via Ethernet UDP and an external process unit.

Current consumption sensor [mA] < 400

Current consumption [A]system illumination unit < 5


Interfaces 1x CAN, 1 x fast Ethernet

Supported CAN protocols CANopen, SAE J 1939

Standards and tests (extract)

CE,E1 (UN-ECE R10)


Industrial imaging

CAN/RS232 USB interface CANfox EC2112

Adapter cable set for CANfox EC2114

Operating software for vision sensors E3D300

U-shaped holder, suitable for sensor or illumination unit E3M100


MCI cable, connection sensor / system illumination unit, 1 m E3M121



M12 socket, voltage supply system illumination unit, 2 m, PUR cable, 4 poles

E3M131


E3M133

Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45 E11898


Type of sensor Resolution pixels [pixel]

IlluminationAngle of aperturehorizontal x vertical

[°]

Orderno.

PMD 3D sensor · Type O3M · M12 connector

PMD 3D chip 64 x 16 ext. illumination required (O3M950)70 x 23 O3M151

Max. sampling rate

[Hz]

25/33/50

PMD 3D chip 64 x 16 ext. illumination required (O3M960)95 x 32 O3M16125/33/50

http://www.ifm.com/products/gb/ds/O3M950.htm




http://www.ifm.com/products/gb/ds/EC2112.htm


http://www.ifm.com/products/gb/ds/E3D300.htm

http://www.ifm.com/products/gb/ds/E3M100.htm









34

True 3D vision sensor

Mobile 3D sensors O3MThe 3D detection of scenes and objects, already a standard on the factory floor, is ready for mobile machines. Apart from new possibilities for vehicle automation (AGV, automatic guided vehicles) this results in new assistance functions for automation tasks.Besides position data at pixel level the respective distance to the sensor system or an adjustable reference point (world coordinate system) is provided. Thanks tothe permanent output of the entire 3D information viaEthernet UDP optimum conditions for customer-specificapplication solutions are provided to system integrators.

Support for system integrators with data output via Ethernet UDP

Patented pmd time-of-flight technologyfor quick distance detection

Optimised for reliable outdoor use

Robust design with IP 67 and IP 69K

Angle of aperture up to 95°

3D sensors for mobile machines

Industrial imaging

35

(04.2016)


Further technical dataO3M150, O3M160

Housing material diecast aluminium

Device connection M12 connector


IP 67 / IP 69K, III



Powerful 3D time-of-flight measurement (ToF)The principle of these 3D sensors is based on ifm’s patented and award-winning pmd technology. It was specifically designed for outdoor use and difficultambient light situations. Interference such as sunlightor materials with different reflective characteristicswhich occurs in the area of mobile machines does notinfluence the repeatability of the measured data.

Powerful electronicsThe integrated 2 x 32-bit processor architecture ensuresa rapid and reliable calculation of the distance image tobe output with up to 50 fps. The complete electronicsof the mobile 3D sensor is optimised and adapted to the demands and requirements of mobile machines. Besides shock and vibration resistance self-diagnosticfunctions from the sensor to the IR system illuminationunit are of course also available.

High system uptimeThe system has various features to ensure uninterrupted operation. They include, among others, soiling indication as well as different status information which can be fetched from CAN.

System parameter setting and monitoringThe parameter setting of the system and live monitoring of the 3D data are carried out via the easy-to-use ifmvision wizard for Windows.

Communication interfacesThe mobile 3D sensors feature a fast Ethernet interface (100 Mbit) as well as a CAN interface. The data outputof the complete 3D information is carried out via Ethernet UDP and can be processed using a processunit at the customer’s end. For this version the CAN in-terface is only intended for parameter setting and status output.

Current consumption sensor [mA] < 400

Current consumption [A]system illumination unit < 5


Interfaces 1x CAN, 1 x fast Ethernet


Industrial imaging






E3M131


E3M133



Type of sensor Resolution pixels [pixel]

IlluminationAngle of aperturehorizontal x vertical

[°]

Orderno.

PMD 3D sensor · Type O3M · M12 connector

PMD 3D chip 64 x 16 ext. illumination required (O3M950)70 x 23 O3M150

Max. sampling rate

[Hz]

25/33/50

PMD 3D chip 64 x 16 ext. illumination required (O3M960)95 x 32 O3M16025/33/50




Accessories

Supported CAN protocols CANopen, SAE J 1939

Standards and tests (extract)

CE,E1 (UN-ECE R10)

CAN/RS232 USB interface CANfox EC2112

Adapter cable set for CANfox EC2114

Operating software for vision sensors E3D300

U-shaped holder, suitable for sensor or illumination unit E3M100

















36

Innovative operating conceptsfor intuitive handling

Incomplete shipments – never againIf a pallet with only one incomplete handling unit reaches the customer, he often returns all goods. This does not only lead to dissatisfaction but also to additional costs. Completeness monitoring provides theremedy. Often individual sensors are installed aboveeach individual handling unit position. This is, however,not very flexible if the handling unit type or size changes. Then changes become necessary. If colour or texture ofthe handling units change, conventional sensors reachtheir limits.All these problems are unknown to completeness monitoring on the basis of 3D sensors: The 3D sensorlooks at the handling unit from above and compares it with the models taught in by the user. It signals anydeviation via a switching output.Continuous exchange with users and extensive hand-ling tests have lead to extraordinarily simple operationand integrability of the sensor.

Different handling units can be taught

Reliable detection of underfill or overfill

Automatic position tracking

Colour-independent and extraneous-lightresistant due to time-of-flight technology(PMD).

Switching outputs and Ethernet processdata interface

Completeness monitoring for thepackaging technology

Industrial imaging

37

(11.2015)

3D sensors


Operating voltage [V DC] 20.4...28.8

Current consumption [mA]

< 2400 peak current pulsed;

typ. mean value 420

Current rating [mA](per switching output) 100

Real chip resolution 25,000 / 100,000

Resulting resolution 176 x 132 pixels

Function display LED 2 x yellow,2 x green

Illumination 850 nm,infrared

Ambient light [lux] Max. 10,000 (indoor)

Trigger

External; 24 V PNP/NPN according to

IEC 61131-2 type 3

Switching inputs

2 (configurable), 24 V PNP/NPNaccording to

IEC 61131-2 type 3

Switching outputs

3 (configurable), 24 V PNP/NPN, according to IEC 61131-2



Industrial imaging

Type of sensor Materialfront pane /LED window

Angle of aperture

[°]

Protection rating,protection class

Orderno.

PMD 3D sensors · Type O3D · M12 connector

PMD 3D ToF chip Gorilla glass /polyamide

Materialhousing

Aluminium 40 x 30IP 65 / IP 67,III O3D300

Max.field of view size

[m]

2.61 x 3.47

PMD 3D ToF chip Gorilla glass /polyamideAluminium 60 x 45IP 65 / IP 67,

III O3D3023.75 x 5.00

PMD 3D ToF chip Polycarbonate /polyamideStainless steel 40 x 30IP 66 / IP 67,

III O3D3102.61 x 3.47


III O3D3123.75 x 5.00



Parameter setting interface Ethernet 10 Base-T /100 Base-TX

Possible parameter settings Via PC / notebook

Dimensions (H, W, D) [mm] 72 x 65 x 85

Technical data Completeness monitoring

Operating distance [m] 0.3...5

Max. handling unit size 64 objects

Sampling rate / [Hz]switching frequencyThe image repetition frequency is reduced by using the position trackingfunction

10

Minimum size of objects [mm]Object speed: 0...0.2 m/sObject speed: > 0.2 m/s

2545

Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45

Ethernet jumper,2 m, PVC cable, M12 / M12

Socket, M12,2 m black, PUR cable, 8 poles


Mounting set for O3D E3D301

Accessories

E11898

E21138

E11950

Cooling element E3D302

Double cooling element E3D304

Heat conductor E3D303



http://www.ifm.com/products/gb/ds/O3D300.htm











38

Flexible and universal use forstationary or moving objects

The revolution in intralogisticsWhether pallets, post room, storage building, logisticsor distribution centre: The storage volume that can beused defines the capacity and the costs. A good reason to ensure the best-possible use of thespace requirement during feeding.The new 3D sensor detects the dimensions of thegoods via innovative time-of-flight technology. It signals via threshold values if e.g. package parameters are out-side the defined areas.For automated storage space planning via WMS (Warehouse Management System) or ERP system (Enterprise Resource Planning) it provides the size, ori-entation and position of the objects. The data is alsoused for controlling robots, sorting equipment and distribution gates. Besides robustness the sensor is also distinguished by user-friendly handling and simpleintegration.

Non-contact dimensioning of rectangular objects such as cardboard packages or parcels

Determination and comparison of dimensions, orientation and position

Provides height, width and length to calculate strap length and volume

Quality parameters help with the detection of damaged or deformed objects

Switching outputs and Ethernet processdata interface

Volume determination for storage and conveyor technology

Industrial imaging

39

(11.2015)

3D sensors



Industrial imaging




Angle of aperture

[°]


Orderno.

PMD 3D sensors · Type O3D · M12 connector

PMD 3D ToF chip Gorilla glass /polyamide

Materialhousing

Aluminium 40 x 30IP 65 / IP 67,III O3D300


[m]

2.61 x 3.47

PMD 3D ToF chip Gorilla glass /polyamideAluminium 60 x 45IP 65 / IP 67,

III O3D3023.75 x 5.00


III O3D3102.61 x 3.47


III O3D3123.75 x 5.00

Socket, M12,2 m black, PUR cable, 8 poles


Technical data Dimensioning of the object

Operating distance [m] 0.3...5

Object type Rectangular

Min. object size [mm] 100 x 100 x 100

Typical accuracy [°]for angle of rotation ± 1

Sampling rate / switching frequency [Hz] 1

Typical accuracy [mm]for object position ± 5

Object speed [m/s] < 0.2

Typical accuracy [mm]for object size ± 10



< 2400 peak current pulsed;

typ. mean value 420


Real chip resolution 25,000 / 100,000

Resulting resolution 176 x 132 pixels




Trigger

External; 24 V PNP/NPN according to

IEC 61131-2 type 3

Switching inputs

2 (configurable), 24 V PNP/NPNaccording to

IEC 61131-2 type 3

Switching outputs

3 (configurable), 24 V PNP/NPN, according to IEC 61131-2






Dimensions (H, W, D) [mm] 72 x 65 x 85


Accessories

E11898

E21138

E11950

















40

Three-dimensional real-timedetection of any scene

Perspective and colour-coded images of the 3D distance image.

Three-dimensional detection and evaluationThe 3D camera, on the basis of PMD technology, detects scenes and objects at a glance in three dimensions. In contrast to laser scanners it does not require movingcomponents and is thus robust and wear-free. The function principle, the time of flight technology(ToF), can be compared to a laser scanner. However, instead of one there are 23,000 receiving elements arranged on the chip as a matrix. That means that notonly one point but a complete scene is measured inonly one capture. Besides the distance image the camera also provides a grey-scale image of the scene.Intuitive parameter setting software allows easy settingof the camera-specific parameters. Furthermore a soft-ware development kit with example program code indifferent languages is available.

New digital image chip with 23,000 pixels

Provides distance image and grey-scale image

Evaluation with common image processing libraries

Industrially compatible housing

Connection to MATLAB, HALCON, PCL(Point Cloud Library) and ROS (Robot Operating System)

High-resolution 3D camera for innovative vision integration

Industrial imaging

41

(11.2015)

3D cameras


Operating voltage [V DC] 24

Current consumption [mA] < 1000 (max. 2500)


Range [m] Typically 5

Unambiguous range [m] 0...30

Sampling rate / [Hz]switching frequency

Max. 20, adjustable

Resolution 176 x 132 pixels




Trigger

Internal or external: 24 V PNP / NPN selectable,

according to IEC 61131-2 type 2

Switching inputs

Max: 2 (configurable), 24 V PNP / NPN selectable,

according to IEC 61131-2 type 2

Switching outputs

Max: 2 (configurable), 24 V PNP / NPN selectableor 1 analogue output (con-figurable) scalable, 4...20

mA according to IEC 61131-2,

max. load 300 Ω, 0...10 V according to

IEC 61131-2, min. load 10 kΩ



Industrial imaging

PMD 3D camera · Type O3D · M12 connector

Socket, M12,2 m black, PUR cable, 5 poles EVC070

socket, M12,5 m black, PUR cable, 5 poles EVC071






Angle of aperture

[°]


Orderno.

Infineon® 3D Image Sensor

Gorilla glass /polyamide

Materialhousing

Aluminium 40 x 30IP65 / IP67,III O3D301


[mm]

2.61 x 3.47


Gorilla glass /polyamideAluminium 60 x 45IP65 / IP67,

III O3D3033.75 x 5.00


Polycarbonate /polyamideStainless steel 40 x 30IP66 / IP67,

III O3D3112.61 x 3.47


Polycarbonate /polyamideStainless steel 60 x 45IP66 / IP67,

III O3D3133.75 x 5.00





Accessories

E11898

E21138


















42

Pressure transmitters with M12, AMP or DEUTSCH connectorfor mobile applications

Miniaturisation for mobile applicationsThe connectors of the new PT/PU pressure sensorsallow fast and easy installation in mobile machines.The sensors also feature a thin-film measuring cell directly welded with the process connection. This technology guarantees high accuracy in a verycompact housing with only 19 mm across flats at acost-optimised price /performance ratio.

ApplicationsThe PT/PU type sensors are suited for mobile applica-tions and especially for hydraulic and pneumatic appli-cations with high operating pressure.The high vibration and shock resistance, the high protection rating, the excellent EMC resistance and theE1 conformity make the PT/PU sensors particularly suitable for use in mobile machines.

Compact design (AF19) with process connection G 1/4 male

Fast reaction: 2 milliseconds response time

Measuring accuracy < ± 0.8 %, repeatability < ± 0.05 %

Easy connection via DEUTSCH, AMP or M12 connector

Robust low-cost solution with welded stainless steel housing

Small and cost-optimised for mobile machines

Process sensors

43

(04.2016)

Pressure sensors

Accessories


Operating voltage PT [V DC]PU [V DC]

8...3216...32


Medium temperature [°C] -40...125

Materials wetted parts

1.4542 (17-4 PH / 630),characteristics similar to

stainless steel (e.g. 304/1.4301)

but higher strength

Protection IP 67 / IP 69K

Step response time [ms] 2

Restrictor •

EMC

Compliant with UN-ECE10Rev. 4

ISO 11452: 100 V/mEN61326


Adapters; G 1/4 - G 1/2, high-grade stainless steel (316Ti/1.4571) E30135


Process sensors

Accuracy / deviation(in % of the span)Linearity errorLinearityHysteresisRepeatabilityLong-term stabilityTemperature coefficients (TEMPCO)in the temperature range 0 ... 80 °C(in % of the span per 10 K)TEMPCO of zeroTEMPCO of the spanTemperature coefficients (TEMPCO)in the temperature ranges -40...0 °C and 80...125 °C(in % of the span per 10 K)TEMPCO of zeroTEMPCO of the span

< ± 0.8< ± 0.25 BFSL / < ± 0.5 LS

< ± 0.2< ± 0.05< ± 0.1

< ± 0.1< ± 0.1

< ± 0.2< ± 0.2

Wiring diagram

Dimensions

12

65,9

51,6

M12 x118,9

G1 4/19

1

Example: type PT55

1) HNBR seal / DIN 3869

PU5704

PU5703

PU5702

PU5701

PU5700

PU5760

PU5604

PU5603

PU5602

PU5601

PU5600

PU5660

Measuring rangerelative pressure

[bar]

Poverloadmax.[bar]

Pburstmin.[bar]

Output function 4…20 mA,

0...10 25 300

0...25 65 600

0...100 250 1000 PT5702

0...250 625 1200 PT5701

0...400 1000 1700 PT5700

0...600 1500 2400 PT5760

Output function 0...10 V

0...10 300

0...25 600

0...100 1000

PT5602

0...250 1200

PT5601

0...400 1700

PT5600

0...600 2400

PT5660

PT5502

PT5501

PT5500

PT5560

25

65

250

625

1000

1500

Orderno.

PT5504

M12 connector

PT5503

Orderno.

PT5604

AMP connector

PT5603

Orderno.

PT5704

DEUTSCH connector

M12 connector AMP connector DEUTSCH connector

PT5703

L+BN1

WH2 OUT

Type PT55

1

2

3OUT

L +

L -

Type PU56

A

B OUT

+L A

C

BOUT

L -

L +L +

Type PU57Type PT57

1

3 L +

OUT

Type PT56

–

–

–

–

–

–


http://www.ifm.com/products/gb/ds/PU5704.htm












http://www.ifm.com/products/gb/ds/PT5702.htm


















44

Process sensors

High-grade stainless steel submersible pressure transmit-ter of different cable materials

Level measurement in a water treatment plant

Application areasThe PS series submersible pressure transmitters are used for level measurement in containers, tanks, wells,flowing water, bore holes and wastewater plants. Theaccuracy of 0.5 % and the long-term stability of 0.2 %per year contribute to the reliable operation of thetransmitter.

Robust, reliable and flexibleAll submersible pressure transmitters have a robusthigh-grade stainless steel housing. For standard applica-tions the favourably priced PUR cable can be used. For applications where a high resistance to media is requested (e.g. slurry, oils or fuels) the FEP cable is available. The ATEX submersible pressure transmitters of thePS3xxA series are designed for level measurement inareas subject to explosion. The sensors can be used inzone 0, 1, 2 or zone 20, 21, 22 as well as in mining.The GL approval allows an application in the maritimesector.

PUR or FEP cable for high resistance to media

Version with ATEX approval for group Icat. M1 and group II cat. 1G and 1D.

Good overall accuracy and long-term stability

Pressure compensation via internally vented cable

Hydrostatic level measurement for a wide range of applications

45

(04.2016)

Process sensors


Pressure sensors

Splitter box *with vent and terminal block E30401

Additional weight, approx. 500 g E30402

Filter element * E30400

Cable fixing clamps * E30399

Submersible pressure transmitters with PUR cable for standard applications

0.6

0.6

0.6

4

4

4

1000 N

1000 N

1000 N

Measuring rangeRelative pressure

[bar]

ApprovalsCE / EX / GL

Overload pressure

[bar]

Pull force cable

1

1

5

5

1000 N

1000 N

Cable length

[m]

PS3407

PS3427

PS3607

Orderno.

PS3417

PS3617

0.25 2 1000 N

10

15

30

15

30

5

• / – / –

• / – / –

• / – / –

• / – / –

• / – / –

• / – / – PS3208


Analogue output [mA] 4...20

Accuracy / deviation(in % of the span)Accuracy (BFSL)Accuracy incl. non-linearityNon-linearity (BFSL)Long-term stability per year

≤ 0.25 (PS3: 0.5)≤ 0.5 (PS3: 1)

≤ 0.2≤ 0.2

Design PS3Ambient temperature / [°C]Medium temperature

-10...50

Design PS4Ambient temperature / [°C]Medium temperature

-10...85

Design PS3 ATEX approvalAmbient temperature / [°C]Medium temperature

1G, 1/2G, 2G:T6 -10...60, T5: -10...80,

T4: -10...851D, 1/2D, 2D:

-10...40 (750 mW) / -10...70 (650 mW) / -

10...85 (550 mW)

Housing material High-grade stainless steel (316Ti / 1.4571)


Accessories


* use only outside the hazardous area

Submersible pressure transmitters with FEP cable for high resistance to media

0.6

1

3

5

500 N

500 N

PS4407

PS4417

0.25 2 500 N

10

15

5

• / – / –

• / – / –

• / – / – PS4208

Submersible pressure transmitters with FEP cable for hazardous areas

0.6

1

4

5

500 N

500 N

PS307A

PS317A

0.25 2 500 N

10

15

5

• / • / •

• / • / •

• / • / • PS308A

Temperature coefficients (TEMPCO)(in % of the span per 10 K)Greatest TEMPCO of zeroGreatest TEMPCO of the span

≤ 0.2≤ 0.2

100

27

Example PS3208

Dimensions

0.6

1

3

5

500 N

500 N

PS4506

PS4607

0.25 2 500 N

20

30

10

• / – / –

• / – / –

• / – / – PS4408





http://www.ifm.com/products/gb/ds/PS3407.htm









http://www.ifm.com/products/gb/ds/PS307A.htm







46

New PT absolute pressuretransmitter with differentmeasuring ranges

Absolute pressure sensorsAs of now, ifm has added absolute pressure sensors toits versatile portfolio in the pressure sensor range. The new PT05 series with robust metal measuring cell,G 1/4 process connection, M12 connector and analogue output is available in the common pressure ranges upto 10 bar.

Operating principleAbsolute pressure sensors operate independently of thesurrounding air pressure; that is what distinguishesthem from sensors working on a relative measurementprinciple. The measurement is not influenced by weather- and altitude-related fluctuations of air pressure. This isoften a decisive factor in vacuum applications, whichrequire a fine pressure control.Absolute pressure sensors do not require ventilation,therefore incorrect measurement due to a blocked exhaust is impossible. In the field of pressure sensors the new units stand outas specialists for ”specific duties“.

Measuring range 0...1/1,6/4/10 bar absolute and analogue output 4...20 mA

Robust stainless steel measuring cell

Slim, compact design with G 1/4 processconnection

Measuring accuracy ≤ 0.8 %, repeatability ≤ 0.1 %

Easy connection via M12 connector

From now on, measure pressure absolutely!

Process sensors

47

(04.2016)

Pressure sensors

Accessories




Medium temperature [°C] 0...80

Materials (wetted parts)NBR,

high-grade stainless steel(316L/1.4404)

Protection IP 67

Step response time [ms] 4


Adapter; G 1/4 - G 1/2, high-grade stainless steel (316Ti/1.4571) E30135


Process sensors

Measuring range

[bar]

Poverloadmax.[bar]

Pburstmin.[bar]

Order no.

Output function 4...20 mA

0...1 5 PT0507

0...1.6 10 PT0517

0...4 25 PT0505

0...10 50 PT0504

Accuracy / deviation(in % of the span)Linearity errorLinearityRepeatabilityTemperature error in the temperature range 0...80 °C

< ± 1.0< ± 0.5 BFSL / < ± 1.0 LS

< ± 0.1< ± 2.5 %







L+BN1

WH2 OUT

Wiring diagram

Dimensions

1447 58

,8G¼

29M12 x1

27

1

1) Sealing

2

3.2

8

20










48

More plant transparency andservice information on site

More plant transparencyThe IO-Link display is a flexible solution to display process values, texts and messages in a plant. It displays up tofour assigned process values, alarms and warnings.Clear text and as an option a colour change of text andbackground can be used for a quick overview. By means of buttons the user can trigger control actions of the PLC or acknowledge messages.

Easy integrationThe IO-Link display is connected to an IO-Link masterand controlled via PLC. No special software is requiredfor configuration. Texts and settings can be predetermined via an IO-Linkdevice tool such as LINERECORDER SENSOR. Texts andsettings can be adapted even during operation via thePLC.

Four measured values / text displays andfour message windows for free text

Colour change for text and background

Flexible adaptation of the display, alsoduring operation

IO-Link 1.1 compatible

Easy integration into each IO-Link structure

IO-Link display: process values at a glance

Process sensors

49

(11.2015)

IO-Link display


Process sensors

Resolution pixels

Display type Displayillumination

Orderno.

1.44“ colour display

128 x 128 TFT LED E30391

Wiring

Dimensions

Technical data

IO-Link displayE30391



Protection rating / protection class

IP 65, IP 67 / III


Ambient temperature [°C] 0...60

EMC EN 61000-6-2 EN 61000-6-4

Shock resistance [g] 20 (11 ms)

Vibration resistance [g] 20 (10...50 Hz)

Housing materials

Stainless steel (303/1.4305); PC; PBT-GF 30;

PPS; PA 6.6; FKM


Communication interfaceIO-Link deviceType of transmissionIO-Link revisionSDCI standard

COM2 (38.4 kbaud)1.1

IEC 61131-9



M12 jumper1 m black, PUR cable EVC042

M12 jumper2 m black, PUR cable EVC043

M12 jumper, 3 m black, PUR cable EVC102



BN1

BK4

BU3

L+

L

OUT

45 34

86

101

39,5

11M

12x1








50

Calorimetric flow meter for liquids and gases

Measurement techniqueThe SA volumetric flow sensor operates using the calorimetric measuring principle. Measuring elementsas well as a heat source are located on the measuringtip. The physical effect that a flowing medium absorbsheat energy and conducts it away is used. The resultingtemperature change is an indication of flow.

Device functionThe new SA-type sensor has been designed to detectand measure flow and temperature even in large internal pipe diameters up to 400 mm. A serial number on the device enables unambiguous traceability.Therefore it serves different applications. Switching outputs, analogue signals and IO-Link provide variousoptions to further process the signals. That means thatthe user is best-equipped for Industry 4.0.

Optimised for water, oils, glycol and air

Fast response time and integrated temperature measurement

Red/green colour change for process values

Internal pipe diameter selectable from15...400 mm

The process connection can be rotated foroptimum alignment

New benchmark in thermal flowmeasurement

Process sensors

51

(11.2015)







Housing materials

High grade stainless steel (1.4404/316L);

PBT-GF 20; PBT-GF 30


Accuracy temperature measurement ± 0.3 K

TypeSA

Protection rating, protection class IP 65 / IP 67, III

BN

WH

BK

BU

4

1

3

2 OUT2

L+

L

OUT1

Wiring

Measuring rangeliquid / gaseous

[cm/s]

Mediumtemperature

[°C]

Response time[s]

Orderno.

M12 connector · electrical design DC PNP

5...300 / 200...10000 -20...90 0.5 SA5000

Probe length

[mm]

45

5...300 / 200...10000 -20...100 0.5 SA4100100

5...300 / 200...10000 -20...100 0.5 SA4300200

Pressure resistance

[bar]

100

50

50

Process sensors

Type

M18

Progressive ring

Progressive ring







M12 socket,2 m orange, PVC cable EVT064


Accuracy flow measurement

± (5 % MW + 2 % VMR) at referenceconditions

Accessories


Progressive ring fitting G 1/2, flat seal E40258



USB IO-Link master for parameter settingand analysis of unitsSupported communication protocols: IO-Link (4.8, 38.4 and 230 Kbits/s)

E30390

Progressive ring fitting 1/2 NPT E40261

Progressive ring fitting 1/4 NPT E40262

Progressive ring fitting R 1/2 E40263

Progressive ring fitting R 1/4 E40264

Progressive ring fitting for SL mounting adapter E40269

Protective cover for fluid sensors with M12 connector,polypropylene homopolymer

E30420

Welding adapter for cutting ring E40265

http://www.ifm.com/products/gb/ds/SA5000.htm




















52

Compact mechatronic inlineflow meter with backflowprevention

Mechatronic flow sensorThe new mechatronic flow sensor of the SBY seriesfunctions using the principle of a spring-mounted piston. The piston, located in the valve seat in the housing, is lifted by the flowing medium against the spring resistance.For binary signal output the piston position is detectedby an inductive sensor. The spring resistance leads toreliable reset of the piston to its initial position with decreasing flow. This ensures position-independent installation of the flow sensor preventing backflow.The switch points can be easily set and fixed via a setting screw. The robust mechanical design ensuresuse in harsh environments. The units are maintenance-free.

Measuring range from 0.2...4 l/min

Compact design

Very fast response time of ≤ 10 ms

No inlet and outlet pipe lengths required

Independent of pressure and temperaturefluctuations

New flow sensor now also forsmallest quantities

Process sensors

53

(11.2015)





Protection rating, protection class IP 65 / IP 67, III

Housing materials

Brass chemically nickel-plated;

anodised aluminium; PA

Materials in contact with the medium

High-grade stainless steel(301/1.4310);

high-grade stainless steel(316/1.4401);

PBT; brass chemically nickel-plated; PPS;

O-ring: FKM Polyolefin




L+

L

BN1

4 BK

3 BU

Wiring

Process connection

Pressure resistance

[bar]

Measuring range

[l/min]

Response time

[ms]

Orderno.

M12 connector · electrical design DC PNP

Rp 1/2 800.2...4 ≤ 10 SBY321

Operating voltage

[V]

24 DC

Type









Process sensors


M12

94...

99

27

Rp

½

Rp

½

66,518

107...113

13 13

Dimensions

http://www.ifm.com/products/gb/ds/SBY321.htm







54

Reliable level detection – LMT

Level detection in explosive atmospheresLMT sensors reliably detect levels in storage tanks in explosive areas. They can be used in zones 2 and 22.

Food-gradeThe sensor with its high-quality housing materials suchas high-grade stainless steel (316L / 1.4404) and PEEKmeets all requirements for hygienic areas. This includesapprovals such as EHEDG and FDA.

Versatile sensor for all mediaThe LMT can be adjusted to almost all liquid and viscous media as well as powders. The distinction between two media in the same applica-tion is possible due to the two switching outputs whichcan be set independently. Convenient parameter setting is made via IO-Link.

Approved for ATEX areas of category3D/3G

“Plug & Play“ – factory preset to oil-basedmedia

Can be set to other media such as alcoholusing IO-Link

Hygienic design with maintenance-freesealing concept

Shock and vibration resistant in a robuststainless steel housing

Hygienic point level sensor especially for hazardous areas

Process sensors

55

(11.2015)

Level sensors

Process connection

Installation length [mm]

Approval Protection

[hazardous areas]*

Orderno.

Application: liquids, viscous media and powdersM12 connection · output function 2 x NO/NC programmable · 4-wire DC PNP · IO-Link 1.1

Medium temperatureoils, oil-based media,

powder

G 1/2 12 EHEDG, FDA -20...85 °C IP 67 / III LMT01A



Accessories

Type DescriptionHigh-grade stainless steel

Orderno.


Housing materials

high-grade stainless steel (1.4404 / 316L), (1.4571 / 316Ti),PEEK; PEI; FKM

Materials in contactwith the medium

high-grade stainless steel (1.4404 / 316L), (1.4571 / 316Ti),

PEEK; FKM

Shock resistance [g] 50

Vibration resistance [g](LMT03A, LMT04A) 8

Vibration resistance [g](LMT01A) 20


EMC (LMT03A, LMT04A)Closed tanks

EN 61000-6-2EN 61000-6-4

EMC (LMT01A)Open tanksClosed tanks

EN 61000-6-2EN 61000-6-4EN 61000-6-3




Clamp adapter G 1/2 female – Clamp 1“–1.5“ E33401

Clamp adapter G 1/2 female – Clamp 2“ E33402

Welding adapter ball, G 1/2 E30055

Welding adapter collar, G 1/2 E30056

Welding adapter,cylindrical, for tanks, G 1/2 E43300

Welding adapter,cylindrical, for pipes, G 1/2 E43301

Screw-in adapter G1/2 female – G 3/4 male E43302

Screw-in adapter G1/2 female – G 1 male E43303

Screw-in adapter G1/2 female – 3/4 NPT E43313

Clamp adapter, G 1/2 female – Varivent D50 E43306

Clamp adapter, G 1/2 female – Varivent D68 E43307

Accessories


IO-Link interface for parameter settingand analysis of units with DTM specification, current consumptionfrom USB port: max. 500 mA

E30396


T-piece, DN 25 E43316




Welding adapter, long design for deeper installation, G 1/2 E43319

Process sensors

ATEX approval group II, category 3D / 3G

Communication interface IO-Link 1.1


LINERECORDER SENSOR,Software for parameter setting and setting up IO-Link sensors

QA0001


E30390

*IP 68, IP 69K outside the hazardous area



Socket, M12,2 m black, PUR cable EVC04A



http://www.ifm.com/products/gb/ds/LMT01A.htm






















http://www.ifm.com/products/gb/ds/EVC04A.htm



56

LR level sensor in a new design with extended functions

ApplicationHarsh environment conditions or high temperaturesleave the LR2050 cold. Installation in confined spacesor detection of oils using a coaxial pipe is no problemfor LR, either. LR flexibly adapts to any applicationthanks to the installation adjustment and the modularconcept.

Successful thanks to modular conceptThe probes can be shortened, or changed, so the LR reduces stock-keeping and simplifies replacement.

User-friendly settingEven before installation the user can set the sensor parameters via pushbuttons or IO-Link on the PC. Installation adjustment is made on site via pushbutton,if required.

Mounting adjustment enables position-independent installation

Medium temperature up to 100 °C

Simulation function facilitates testing ofthe plant software

Automatic detection of the rod length

Probe lengths of 15...200 cm

Continuous level measurement inharsh environments

Process sensors

57

(11.2015)

Level sensors


Max.tank pressure

[bar]

-1...4 IP 68, IP 69K / III

Accessories (to be ordered separately)



Process sensors

Process connection Medium temperature

[°C]

Orderno.

M12 connector · IO-Link 1.1Output function 2 x NO / NC or 1 x NO / NC + 1 x analogue (4...20 mA; scalable)

G 3/4 -20...100 LR2050


Dielectric constant medium

Ambient temperature [°C]

Metals in contactwith the medium

Housing materials

Power-on delay time [s]




IO-Link device type of transmission

Rods high-grade stainless steel (316L / 1.4404)

Coaxial pipes stainless steel (304S15 / 1.4301)

Flange plates stainless steel (303 / 1.4305)

Application: aqueous media, coolants, cleaning agents, oils. *

Flange plate, LR 73-90 E43201

Flange plate, LR 73 - 90 / NPT E43206


* A coaxial pipe is required for the unit to function correctly in lowdielectric media.




E30396


LINERECORDER SENSOR,software for parameter setting and setting up IO-Link sensors

QA0001

IO-Link accessories


< 50

1.8...5*> 5

-40...80

high-grade stainless steel(316L / 1.4404,

316S12 / 14435), PTFE, FKM

high-grade stainless steel(316L / 1.4404),

PEI, PBT, PTFE, FKM

≤ 3

1.1

Coaxial pipes, slotted stainless steel (304S15 / 1.4301)

700 mm E43333

1200 mm E43334

E43218450 mm

E43219700 mm

E432201000 mm

E432211600 mm

G 3/4

3/4" NPT

E43203240 mm

E43204450 mm

E43226300 mm

E43205700 mm

E43227500 mm

E432071000 mm

E432081200 mm

E432091400 mm

E432101600 mm

E43211240 mm

E43212450 mm

E43213700 mm

E432141000 mm

E432151200 mm

E432161400 mm

E432171600 mm

E43228300 mm

E43229500 mm

E43351210 mm

E43225150 mm

E43352265 mm

E433532000 mm

E43354210 mm

E43230150 mm

E43355265 mm

E433562000 mm

http://www.ifm.com/products/gb/ds/LR2050.htm







































58

LR9020 level transmitter withingress-resistant housing andIO-Link parameter setting

Robust and reliableThe LR9020 reliably resists harsh environmental conditions or high-pressure cleaning. Its small design allows installa-tion in restricted spaces. The digital IO-Link communication prevents disturbancein measured value transfer.

Successful thanks to modular conceptThe probes can be shortened, or changed, so the LR reduces stock-keeping and simplifies replacement.

User-friendly settingEven before installation the user can set the sensor parameters via IO-Link on the PC. The data record ofparameter setting can be copied to other sensors, e.g. for installations of identical design.

Analogue output, switching output andprocess value transfer via IO-Link

User-friendly parameter setting via IO-Linkby means of PC or IO-Link master

Probe lengths of 10...160 cm

The probe can be cut to length, if needed

Small design for limited space

Continuous level measurementwith analogue output and IO-Link

Process sensors

59

(11.2015)

Level sensors


Process sensors

Applications: aqueous media, coolants, cleaning agents, oils. *

* A coaxial pipe is required for the unit to function correctly in lowdielectric media.

M12-connectorOutput function 1 x IO-Link / 1 x analogue 4...20 mA / 0...10 V


Dielectric constant medium 2...20*> 20


Metals in contactwith the medium

high-grade stainless steel(316S12/1.4435),

stainless steel(303/1.4305), PTFE, NBR

Housing materialsFKM, NBR, PBT, PC, TPE-V,

stainless steel(1.4301/304), PTFE, PEI

Power-on delay time [s] 3




IO-Link device type of transmission COM2 (38.4 kbaud)

LR9020-1...4 IP 69K, IIIG 3/4 0...80


Max.tank pressure

[bar]

Process connection Medium temperature

[°C]

Orderno.



Rods high-grade stainless steel (316L / 1.4404)

Coaxial pipes stainless steel (304S15 / 1.4301)

Coaxial pipes, slotted stainless steel (304S15 / 1.4301)

700 mm E43333

1200 mm E43334

E43218450 mm

E43219700 mm

E432201000 mm

E432211600 mm

G 3/4

3/4" NPT

E43203240 mm

E43204450 mm

E43226300 mm

E43205700 mm

E43227500 mm

E432071000 mm

E432081200 mm

E432091400 mm

E432101600 mm

E43211240 mm

E43212450 mm

E43213700 mm

E432141000 mm

E432151200 mm

E432161400 mm

E432171600 mm

E43228300 mm

E43229500 mm

E43351210 mm

E43225150 mm

E43352265 mm

E43354210 mm

E43230150 mm

E43355265 mm Flange plates stainless steel (303 / 1.4305)


Flange plate, LR 73 - 90 / NPT E43206





E30396



QA0001

IO-Link accessories


http://www.ifm.com/products/gb/ds/LR9020.htm





































60

Improved display and evaluation unit for Pt100 / Pt1000 sensors

One unit for many sensorsThe TR evaluation unit is a universal control and displayunit for connection of PT100 / PT1000 sensors (TT, TMand TS series)

Automatic detection of the probeThe evaluation unit automatically detects whether two-wire, three-wire or four-wire Pt100 or Pt1000 sensorsare connected.

Wide measuring rangeThanks to the extended measuring range of -100...600 °C, an enormous number of common temperature measurement and monitoring tasks in themanufacturing and process industries can be solved.And, of course, ifm also offers the corresponding temperature sensors.

Clearly indicate the acceptable ranges: programmable red/green display

Quick and easy handling via 3 pushbuttonswith VDMA menu

Visualisation of the switching states byclearly visible LEDs

Flexible installation thanks to modularconcept

Versions with analogue (4...20 mA /0...10 V) or switching output (2 x PNP/NPN)

Evaluates temperatures up to 600 °C: the TR with a new look

Process sensors

61

(11.2015)

Temperature sensors


Process sensors

Dimensions

6448

M12

x1

34

104

3

16,5

2

1

30







Mounting clamp, Ø 34 mm,PBT E10017

Mounting clamp, Ø 34 mm,PA E10193


E30420

Accessories


Response dynamicsT05 / T09

[s]

Pressure resistance

[bar]

depends on the connected sensor

Measuring range

[°C]

Factory setting

[°C]

Orderno.

Output function 1 x NO / NC programmable · 1 x analogue output 4…20 mA or 0…10 V programmable

-100...600 -40...300

Process connection

G 1/2 A TR2439

depends on the connected sensor

Output function 2 x NO / NC programmable

-100...600 -40...300 G 1/2 A TR7439

Accuracy [K] ± 0,3 + (± 0,1 % MS)

Electrical design PNP / NPN

Protection IP 67

Communication interface IO-Link

Resolution display [K] 0,1




IO-Link accessories


Temperature sensors for connection to the TR type

VersionHigh-temperature cable sensor

Orderno.

2 m, PFA / PTFE cables TS2451





E30396



QA0001


E30390

Installation length[mm]

100

150

200

250

1) LEDs (display unit / switching status)2) 4-digit alphanumeric display / alternating indication of red and green3) Programming buttons








http://www.ifm.com/products/gb/ds/TR2439.htm

http://www.ifm.com/products/gb/ds/TR7439.htm

http://www.ifm.com/products/gb/ds/TS2451.htm








62

Now with integrated process connections and evaluation electronics

Extremely fast, robust and flexibleThe compact TN type temperature sensors are distinguished by excellent response times, high pressureresistance and integrated process connections. The sensors easily resist applications with temperatures upto 150 °C and high pressure loads up to 400 bar. Themeasuring range is freely scalable.

Updating a classicWhat is new is the quick and easy handling via threepushbuttons. The display can be switched from the indication of ”red“ to an alternating indication of “red - green“. So, switching states can be highlighted or an independent colour window can be created. The sensor head can be rotated and offers optimum readability from any position. Thanks to captive laser labelling on the stainless steel housing, the units can still be identified after years.

Savings potentialEvaluation electronics and integrated process connecti-ons in one unit do not require complex documentationand save storage cost.

Measuring range of -50...150 °C, response time T05 / T09 = 1s / 3s.

Clearly indicates the acceptable ranges: programmable red/green display

Integrated process connections: G 1/2, G 1/4, 1/2 NPT, 1/4 NPT, M18 x 1.5

2 switching outputs or 1 switching and 1analogue output (4...20 mA or 0...10 V)

Visualisation of the switching states byclearly visible LEDs

Modern classic: new TN temperature sensor

Process sensors

63

(04.2016)

Temperature sensors


Process sensors

Adapter, M18 x 1.5 - G 1/2High-grade stainless steel (316L/1.4404) E40096


E30420

Accessories


Accuracy [K] ± 0.3 + (± 0.1 % MS)

Electrical design PNP / NPN

Protection IP 67

Communication interface IO-Link

Resolution display [K] 0.1





E30396



QA0001

IO-Link accessories



E30390

1) LEDs (display unit / switching status), 2) 4-digit alphanumeric display / alternating indication of red and green, 3) Programming buttons, 4) Upper part of the housing can be rotated by 345°

Einbaulänge

[mm]

Pressure resistance

[bar]

300 45

Measuring range

[°C]

Factory setting

[°C]

Orderno.

Output function 1 x NO / NC programmable · 1 x analogue output 4…20 mA or 0…10 V programmable

-50...150 -40...150

Process connection

M18 x 1.5 I TN2511

300 45

Output function 2 x NO / NC programmable

-50...150 -40...150M18 x 1.5 I TN7511

300 30 -50...150G 1/2 TN2405

300 50 -50...150G 1/2 TN2415

160 100 -50...150G 1/2 TN2435

160 150 -50...150G 1/2 TN2445

300 30 -50...1501/2" NPT TN2303

300 50 -50...1501/2" NPT TN2313

160 100 -50...1501/2" NPT TN2333

160 150 -50...1501/2" NPT TN2343

400 25 -50...150G 1/4 TN2105

400 50 -50...150G 1/4 TN2115

400 25 -50...1501/4" NPT TN2603

400 50 -50...150

-50...150

-50...150

-50...150

-50...150

-50...150

-50...150

-50...150

-50...150

-50...150

-50...150

-50...150

-50...1501/4" NPT TN2613

Output function 2 x NO / NC programmable or 1 x NO / NC + 1 x analogue (4...20 mA / 0...10 V; scalable)

Response dynamics T05 / T09 [s] 1 / 3

Thermowell for temperature sensors,Ø 6 mm,high-grade stainless steel (316L/1.4404)

E37610

Dimensions

48

M12

x1

22 EL

11

41

34

8012

1

4

3

2

1

G ¼

6

Example 2105







http://www.ifm.com/products/gb/ds/TN2511.htm















64

Process sensors

Temperature sensors with DEUTSCH-, AMP or M12 connector

Miniaturisation for mobile applicationsThe DEUTSCH, AMP or M12 connectors of the newTA/TU/TM temperature sensors allow fast and easy installation in mobile machines. Their extremely compact housing ensures that the sensors are particularly suited for use in applicationswhere space is limited.

Areas of applicationThe sensors of type TA/TU/TM are suited for mobile applications and especially for hydraulic and pneumaticapplications with high operating pressure. The high vibration and shock resistance, the high protection rating, the excellent EMC resistance and theE1 conformity make the TA/TU/TM sensors particularlysuitable for use in mobile machines.

Compact design with G 1/4 process connection

Fast response time T05 / T09 = 1 s / 3 s

Installation depths of 25...200 mm

Measuring range -50...150 °C

Robust due to welded stainless steel housing

Temperature sensors for mobile machines

65

(04.2016)

Process sensors


Temperature sensors

Installation length

[mm]

Order no.

Factory setting

Connector

G 1/4 process connectionAnalogue output 4...20 mA

25 M12

50 M12

200 M12

25 DEUTSCH

G 1/4 process connectionAnalogue output 0.5...4.5 V

25 M12

25 DEUTSCH

25 AMP

Operating voltage [V DC]Type TA 10...30

Operating voltage [V DC]Type TU 8...32

Protection rating IP 68, IP 69K / lll

Materials in contact with the medium

High-grade stainless steel(316L/1.4404)



Response dynamics T05 / T09 1 s / 3 s


EMC DIN EN 61000-6-2DIN EN 61000-6-3

Dimensions

TA3105

TA3115

TA3155

TA4105

50 DEUTSCH TA4115

25 AMP TA5105

50 AMP TA5115

TU3105

TU4105

TU5105

-50...150 °C

-50...150 °C

G 1/4 process connectionPt1000, class A

25 M12

25 DEUTSCH

TM5101

TM6101

-40...150 °C

1/4" NPT process connectionAnalogue output 4...20 mA

50 M12

50 M12

TA3313

TA3317

0...300 °F / 0...100 °C

Wiring

M12

x118

,8

6

55,3 13EL

19 G ¼

TA3121

,8

6

25,4

EL1359,6

19 G ¼

TA41

25,8

6

EL1359,8

19 G ¼

21,8

TA51

L+BN1

WH2 OUT

BN1

WH2

BU3

L+

L

OUT

TU31TA31

A

C

BOUT

L -

L +L +TU41

1

3 L +

OUT 1

2

3OUT

L +

L -TU51TA51

A

B OUT

+L

TA41

http://www.ifm.com/products/gb/ds/TA3105.htm







http://www.ifm.com/products/gb/ds/TU3105.htm



http://www.ifm.com/products/gb/ds/TM5101.htm

http://www.ifm.com/products/gb/ds/TM6101.htm



66

Repeater to extend AS-i networks up to 1000 m

OperationRepeaters are used for AS-Interface to enable the network cable run to be extended beyond 100 m. Galvanic separation of network segments and in-dependent voltage supplies ensure stability. The 62 participants are provided with a higher total currentand the voltage drop decreases.

Features of the unitThe improved performance is packed into the newSmartLine housing. While conventional repeaters usually have a temperature range from 0...55 °C, the new unit from ifm operates reliably across a broadrange from -25...70 °C. The improved operating temperature range makes thenew unit from ifm a class leader. This results in a longerlife time thus saving time and money.

Increased operating temperature range -25...70 °C

Reliable long term performance in tough conditions

Fast data transfer for Safety at Work

Clearly visible diagnostic LEDs

Plug-in connection terminals

New AS-i repeater for extended networks


67

(04.2016)

Products

Protection IP 20, Combicon connectors AC3225

Total current consumption [mA]via AS-i 2 x 60


Housing material PA 6.6

SmartLine AS-i repeaterAC3225

AS-Interface cable extensionsIndustrial communication

Technical data

SmartLine AS-i repeater


Orderno.

Type Description

Dimensions

10825,493 12

5,7

1

LED

2

3

35,5

1) plug with cage clamp connection2) panel for labelling3) Din rail adapter


AS-i power supply 115/230 V AC,output current (AS-i) 2.8 A AC1256

AS-i power supply 115/230 V AC,output current (AS-i) 8 A AC1258

Accessories

Orderno.

Type Description

http://www.ifm.com/products/gb/ds/AC3225.htm




68

Safe automation system includes PLC and gatewayfunctions

All-in-one: more than just a PLCJust as a smartphone is more than just a phone, thenew SmartPLC is more than just a simple PLC. It has the flexibility for different tasks, even in safety-related applications up to SIL 3, PL e. For example as:– fail-safe PLC– standard PLC– AS-i gateway– visualisation system– protocol converter– data logger– intelligent evaluation unit (ifm system solutions)Two integrated PLCs (1 x fail-safe, 1 x standard),powerful processors, a large memory and a multitude of supported protocols allow the control of sophisticatedsystems – and this at an unbeatable price!

Quick and easy set-up

Flexible and future-proof thanks to connective hardware and CODESYS V3

High machine uptime due to sophisticateddiagnostics

Unbeatable price/performance ratio

Safe up to SIL 3, PL e

Safety 4.0: the safe SmartPLC


69

(11.2015)

Products

Orderno.

AS-i Profinet gateway with safe preprocessing AC402S

AS-i EtherNet / IP gateway with safe preprocessing AC422S

Dimensions

106,293

135,

512

8,2

AS-Interface Safety at WorkIndustrial communication

Type Description

AS-i gateway


Accessories

Orderno.

AS-i data decoupling module AC1250

Type Description

Safe PLCCertified up to SIL3, PL e. Eight safe local inputs andfour safe local outputs. Convenient diagnostic functions, e.g. status indication for safe I/Os and error memorywith time stamp for up to 2,000 messages. Programming is done via CODESYS V3. Simplified replacement of slaves using automatic teach function.

Standard PLCThe PLC can be freely programmed using CODESYS V3.Its software and hardware operates independently ofthe fail-safe PLC, but it can of course communicatewith it and exchange data. The PLC has access to all interfaces of the system.

AS-i gatewayWithout programming, the SmartPLC can be used directly as a gateway for AS-i on the one side, and Profinet or EtherNet/IP on the other side. The integrateddisplay and the convenient web interface display all theavailable status information for the user and supportdiagnostics in case of a fault.

Data loggerOperational system data can be recorded via AS-i,EtherCAT, Modbus TCP, Profinet, EtherNet /IP, TCP/IP,UDP/IP and stored on the SD card or in the internalflash memory. If needed, the integrated real-time clock provides atime stamp for each recorded data block. This simplifiesthe documentation and diagnostics of processes.

Visualisation systemA freely programmable web visualisation based onHTML5 provides maximum transparency. An internetbrowser with HTML5 capability is sufficient on the finalunit (PC, tablet, smartphone). No further software is required. Even the full graphic display of the SmartPLCis freely programmable for visualisation tasks.

Platform ifm system solutionsWith the new ifm system solution apps, the processdata of different sensors is transmitted to commonfieldbus systems and their parameters are easily madeaccessible. These tailored apps can be loaded onto theSmartPLC without programming software. This makesyour installation fit for Industry 4.0.

Protocol converterConnect your sensors and Ethernet based devices toyour fieldbus: the SmartPLC can be used as protocolconverter between Profinet, EtherNet /IP on the oneside and AS-i, EtherCAT, Modbus TCP, TCP/IP, UDP/IPand IO-Link on the other side.

All-in-oneThe new SmartPLC combines two separate PLCs in one compact housing. While the one PLC solves safety-related applications, the second PLC either works as astandard PLC or as platform for other tasks. Both PLCs communicate with each other, so that entireplant controls can be implemented including safetyfunctions and visualisations with only one SmartPLC.

http://www.ifm.com/products/gb/ds/AC402S.htm



70

Safe bus connection for light guards

Safe AS-i input module especially for light guard applications

Module for light gridsUsing this new, safe input module, light guards andother safety-related sensors with electronic OSSD out-puts can be connected to AS-i Safety at Work.

Control muting lampThe integrated outputs ensure the connection of twosignal lamps.

Quick mounting without toolsThe tried-and-tested quick mounting avoids wiringfaults. There is one M12 connecting socket each for thetransmitter, the receiver and the two signal outputs.

Two alternatives for the voltage supplyDepending on the design, the light guard and the signal lamps can be completely supplied via AS-i or anexternal auxiliary voltage.

Optimised M12 socket connection for light guard applications

Muting lamp can be controlled by PLC

Precise and flexible quick mounting

Supply of the light guards from AS-i

High safety due to certification to EN 62061/SIL3 and EN ISO 13849-1/ PL e

With signal effect: AS-i modulefor OSSD inputs


71

(11.2015)

The products

Orderno.

Advantages and customer’s benefitsFail-safe sensors with a current consumption below 200 mA can be operated on AC507S without auxiliaryvoltage. Connection is only made via the yellow AS-iflat cable.

AS-i quick connectionThe quick-connection technology provides a high degree of installation reliability and flexibility. The AS-i flat cable can be connected from three different directions.

Diagnosis on siteThe LEDs indicate the status of the inputs and outputsand the communication.

SafetyThe module meets the requirements up to SIL3 according to EN 62061 and PL e to EN 13849-1. In the event of afault, the integrated communication monitoring switches the signal outputs off.

ApplicationsThe module is designed for the connection of electro-sensitive protective equipment (ESPE) with electronicoutputs to EN 61496-1. It is particularly suited for theconnection of safe inductive sensors such as GM705S.Pulse pick-ups for the display of muting functions canbe connected via M12 sockets.

Operating voltage (AS-i) [V DC] 26.5...31.6



AS-i profile S-7.B.E

AS-i specification 2.11 + 3.0

Extended addressing mode –


Protection IP 67

Safe AS-i input modulesAC507S, AC508S

Technical data


Safe AS-i input module

Sensor supply Inputs / outputs: via AS-iCurrent rating inputs / outputs: 200 mA in totalTotal current consumption: ≤ 280 mA

AC507S

Sensor supply Inputs / outputs: 24 V external, PELVCurrent rating inputs / outputs: inputs 200 mA, outputs 500 mATotal current consumption: < 80 mA

AC508S

AS-Interface Safety at Work


Dimensions

45

103

40,244,7

25,8


Adapter cable,from 8 poles to 5 poles,M12 plug / M12 socket,configured for automatic operation

EY3090

Adapter cable,5 poles,M12 plug / M12 socket,configured for "short range"

EY3092

Adapter cable





http://www.ifm.com/products/gb/ds/EY3090.htm

http://www.ifm.com/products/gb/ds/EY3092.htm

72

Easy communication with thePLC and in parallel to the LINE-RECORDER SMARTOBSERVER*

Interface for factory networkingWith the integrated LINERECORDER AGENT, this masterenables direct networking of all connected IO-Link devices with a local server via an Ethernet network.Using this connection, machine data, process parameters and diagnostic data can be directly read and processedby the IT. The easy-to-use server software LINERECORDER SMARTOBVSERVER* enables data evaluation by meansof customer-specific cockpits. Using the same communication mechanisms, it is possible to directly couple machines and exchange production-related data.

From sensor to SAPFor the first time, sensor data can be directly transmitted to management software - and this on a factory-wideor even worldwide level. Evaluation of the obtained data in real time enables anincrease in production efficiency and energy savings inthe context of Industry 4.0.

The IO-Link master module for different applications:from machine condition monitoring to remote maintenance of wind parks.

*LINERECORDER SMARTOBSERVER is a server-based software for data storage, predictive maintenance and quality monitoring.

8 IO-Link ports V1.1 with COM1, COM2,COM3 and SIO support

10 extra binary inputs 24 V DC and 2 configurable binary inputs/outputs

2 Ethernet ports 10/100 Base-TX with integrated switch

Slim housing for control cabinet mounting

Extended temperature range of 0...70 °C

8-port IO-Link master module with LINERECORDER AGENT embedded


73

(04.2015)

System solutionsIndustrial communication


Special features

Ethernet interface for PLC connectionThis IO-Link master operates as an input/output cardwith a total of 20 I /Os, of which 8 are for IO-Link devices and the rest for binary signals.All signals can be easily transmitted to compatible controllers via the standard fieldbuses EtherNet /IP orProfinet.Two ways simultaneously = PLC and server in parallelSo far, all sensor signals had to be sent by the PLC to higher-level systems. This is now done via a parallelcommunication path (Y path). The PLC program remains unchanged.Integrated web server for configuration and diagnosticsNo special software is required for configuration. All IO-Link settings can be made via the integrated web interface. To do so, a standard PC with Ethernet connection and web browser is required.Convenient IODD integrationVia the web interface, up to 8 different IODDs (IO-Linkdevice descriptions) can be loaded into the master. After connection of the IO-Link devices, the correspondingIODDs are automatically assigned to the connected IO-Link devices and the corresponding ports.

Parallel sensor communication

IO-Link master IO-Link master

PLC

industrial fieldbus

LR agent communication (option)

LINERECORDERweb-baseduser interface

IO-Linksensors

· · ·1 2 7 8

server

IO-Link

IO-Linksensors

· · ·1 2 7 8

Technical data

“Y“ path for PLC data exchange and a parallel connection to the server via LINERECORDER AGENT

IO-Link master module for connection to fieldbuses

Fieldbus connection EtherNet/IP Profinet

Further protocols Modbus / TCP (slave)

Order no. AY1020 AY1000

Supply voltage [V] 18...30 DC

Current consumption [A] 2 (24 V)

IO-Link version 1.1

Number of IO-Link ports 8

Parameter memory •

IO-Link port A / port B up to 8, configurable

Inputs/outputs IO-Link / SIO configurable

IO-Link baud rates COM 1...3 4.8k, 38.4k, 230.4kBaud

Digital inputs max. DI 8 (16) +2

Digital outputs max. DO 8 + 2

IO-Link / DI / DO status LEDs 20

Ethernet connections 2x (10/100 BASE-Tx)

Module / Ethernet status LEDs 7

Ethernet sockets RJ45

Electrical connections screw terminals

Protection IP 20

Housing material polyamide plastics


Installation DIN rail



74

Short overview of the most important ideas and advantages of IO-Link

IO-Link = universal process data interfaceIO-Link masters are universal input/output modules.Different types of units can be operated on the sameport: IO-Link sensors, IO-Link actuators and units withswitching signal. Therefore, one IO-Link port can replace several components: analogue (4...20 mA, 0...10 V) and binary input and output cards.

IO-Link = smart sensor interfaceIn smart sensors, IO-Link is already integrated. So, datacan be exchanged bidirectionally with the controller,e.g. diagnostics and maintenance messages or data forremote parameter setting.

IO-Link = easy set-upThe easiest way to obtain sensor process values is aseasy as the connection to an analogue card. Connectthe sensor to the IO-Link master – done.Replacement is just as easy. All sensor parameters arestored in the master and transferred to the new unit.

Smart IO-Link sensors can be conveniently set using theLINERECORDER SENSOR 4.0 software.The sensor settings can be stored, copied, loaded orcloned to other units.

The USB IO-Link interface establishes the connectionbetween IO-Link units and the LINERECORDER SENSOR.It is compatible with most Windows PCs.

IO-Link masters are available for all majorPLCs and fieldbuses

Simple configuration via LINERECORDERSENSOR (PC) or via web interface

IO-Link app for AS-i gateways withautomatic network scan of all sensors

A wide range of ifm sensors with IO-Link:encoders, capacitive, photoelectric, temperature, flow, pressure and level sensors

IO-Link – the standard interfacefor smart sensors


75

(04.2015)


For further technical details please visit: www.ifm.com/gb/io-link

10 good reasons to use IO-Link

Fast and easy set-up and service:1. Offline parameter setting of the sensors prior to

installation.2. Automatic sensor detection online when using the

IO-Link app on the AS-i/fieldbus gateway.3. Easy sensor replacement with automatic parameter

setting by the master.Sensor identification included.

High machine uptime:4. Avoidance of incorrect handling during operation

by deactivating the operating keys on the sensor.5. Easy transmission of the measured values without

conversion losses; values on the sensor displaycorrespond to the values on the machine display.

6. Highly interference immune - because digital -analogue value transmission in comparison withconventional analogue technology. And this usingan unscreened cable without special grounding.

7. Machine diagnostics up to the sensor levelfunctions without disrupting the operation.

Less wiring saves installation costs:8. Several analogue signals and switch points can be

transmitted using only one standard 3-wire cable.This reduces the number of terminals and makesspace in the cable duct.

9. Sensors and actuators, analogue or binary, can beconnected via IO-Link ports. This replaces differentinput/output modules.

Investment security:10. IO-Link has been internationally standardised to

IEC 61131-9 and is therefore future-proof. Theacceptance of all leading automation suppliersensures investment security for OEMs and users.

IO-Link is the interface to Industry 4.0.

Typical plant configuration

IO-Link masterIP20

IO-Link masterIP67

sensor parameter settingPLC

industrial fieldbus

LINERECORDERsensor 4.0

MODBUS-TCP

IO-Linksensors

· · ·1 2 7 8

IO-LinksensorwithIO-Link

IO-Link

IO-Linksensors

· · ·1 2 7 8

USBadapter

Order data

Technical data

IO-Link service & maintenance tools

Characteristic IO-Link data

IO-Link USB master low power E30396

IO-Link USB master ext. power E30390

LR Sensor 4.0 parameter setting softwarewith IODD import QA0001

Analogue converter -50...300 °CPt100/Pt1000 to IO-Link TP3232

Analogue converter 0...100 °CPt100/Pt1000 to IO-Link TP3237

IO-Link app for AS-i gateways AC14xx AP3002

Analogue converter -50...150 °CPt100/Pt1000 to IO-Link TP3231

Memory plug - sensor-parameter memory E30398

Cable length [m] 20

Line physics type A 3-wire cable,unscreened

Connection M12, M8, M5, terminals

Process data (PD) per device 1 bit ... 32 bytes

Cycle time for 2 bytes [ms] 2.3

Parameters, diagnostics and events acyclic transmission

Power supply type APower supply type B

sensors 200 mAsensors + actuators

separated

M12 pin connection type A

pin 1: 24 V DCpin 3: 0 V DCpin 4: IO-Link /

binary input / output





http://www.ifm.com/products/gb/ds/TP3232.htm




76

Easy as using a smartphone!Individual connection to a PLCby means of reloadable apps

Until now: complex programmingModern sensors offer more and more intelligent functions that can also be made available to the PLC via interfaces like IO-Link or TCP/IP.To use them, the PLC programmer has to individuallyimplement the functionalities in the PLC. This is verytime-consuming and costly, especially when it comes to implementing the required user interfaces.

From now on: fit for Industry 4.0 – ifm System SolutionsWith the new ifm System Solution Apps ifm electronichas developed a system which is easy to create. It allows process data from different sensors to be transmitted tocommon fieldbus systems, and their parameters are easily accessible. For this purpose, ifm now offers tailored apps whichcan be loaded into the ifm fieldbus gateway withoutany programming software.

Fast and easy integration of intelligentsensors into the PLC world

No special PC software required, an internet browser is sufficient

PLC connection via the fieldbus protocolsProfinet, Profibus, EtherNet/IP and others

Smart additional functions tailored to thesensors selected

Straightforward web configuration instead of time-consuming and costly programming

Industry 4.0 made easy – Apps instead of expensive programming


77

(11.2015)

The products

Orderno.


ifm System Solution Apps


ifm System Solution AppsThe centrepiece for using the ifm System Solution Appis the AC14 SmartPLC. On the one hand, the devicehas a certified fieldbus interface (Profinet, Profibus, EtherNet/IP) for the connection to a PLC. On the other hand, the AC14 features excellent communication possibilities via an additional EtherNetinterface and up to two AS-i masters for connection toa variety of sensors and actuators.Loading and configuration of the app is made via theintegrated web interface, i.e. all necessary settings canbe carried out conveniently via a device with an inter-net browser.

System overview

Example: ifm System Solutions App for O3D camera

Web-based configuration

PLCworld

Sensorworld

www.ifm.comSystem Solution Apps

AC14

analogue signalsbinary signals

Ethernet

TCP/IPUDP/IP

Web-based configuration

AC14 with App for O3D camera

PLCworld

Sensorworld

PLC TCP/IP

O3D camera

IO-Link scanner and configurator AP3002

Field bus connection of up to five type O2I multi-code readers to Profibus, Profinet, EtherNet/IP AP3022

Field bus connection of up to three type O3D200 multi-code readers to Profibus, Profinet, EtherNet/IP AP3032

AS-i based DTA ID systems: user-friendly writing of RFID tags, history data AP3042

Data collector: up to 30 process data can be freelynamed and scaled, history data with time stamp can be stored on SD card, fieldbus connection to Profibus,Profinet and EtherNet/IP

AP3052

Tool changeover: via the fieldbus (Profibus, Profinet, EtherNet/IP) free selection of predefined AS-i configurations

AP3062

http://www.ifm.com/products/gb/ds/AP3002.htm






78


RFID evaluation system DTEnow with EtherCAT

Always know what's going onifm RFID systems are optimised for quality assuranceand production control, e.g. for identifying tools or monitoring production steps.What used to be written in the documents accompany-ing the goods is now stored on electronic transponders.Advantage: the information cannot get lost and is available at any time and anywhere.

New: DTE103 evaluation unit with EtherCATEtherCAT is the fastest Ethernet technology with exceptional performance. The free network topologyflexibly adapts to the plant structure. Switches andhubs are not required. This saves costs.The devices can be exchanged during operation. This ensures a high plant uptime. The automatic address allocation simplifies set-up and device replacement.Specialist IT knowledge is not required.

RFID DTE103 with web server for device setup, diagnosis and monitoring

Robust RFID antennas in different designs

Increased range through optional antenna adapters

Connection of RFID antennas, sensors oractuators

Simple connection of the antennas viastandard cables up to 20 m

The fastest and most flexibleRFID ever

79

(04.2016)




Description Order no.

ANT512RFID antenna 125 KHz

ANT513RFID antenna 13.56 MHz,ISO 15693

E80370ID tag/30X2.8/03 – 13.56 MHz, 16 Kbits – FRAM

E80371ID tag/30X2.5/06 – 13.56 MHz, 896 bits

E80377ID tag/R20X2.5/06 – 13.56 MHz, 896 bits

RFID evaluation unit

RFID antennas

The products

ANT515RFID antenna 13.56 MHz,1 m cable, M12 plug


ANT410RFID antenna 13.56 MHz,M12 design, flush

ANT411RFID antenna 13.56 MHz,M12 design, non flush





E80380ID tag/30X2.8/03 – 13.56 MHz, 64 Kbits

E80381ID tag/4.35X3.6/03 – 13.56 Mhz, 896 bits, 10 pcs

E80382ID tag/label 65X30/03 – 13.56 Mhz, 896 bits, 500 pcs


RFID transponders for:ANT410, ANT411, ANT420, ANT421,ANT430, ANT431, ANT513, ANT515, ANT516

Antenna adapters

E80390Adapter to increase the ranges for RFID antenna type M18

E80391Adapter to increase the ranges for RFID antenna type KQ

Advantages of ifm's RFID solutions:

Easy integrationData access to the transponders is fast and simple, viathe provided function blocks as well as directly via theprocess image of the controller.

Integrated web serverAll evaluation units have an integrated web server.Users can log in via an HTTP address to fully access thedevice.

Antennas, digital I/O and sensorsEach evaluation unit offers four sockets to connect upto four RFID antennas. Unused RFID antenna inputs canalso be configured for use as digital inputs or outputs.Two digital sensors can be connected to each socket setas an input; and an actuator to each output.

Versions with different interfaces

New: DTE103 with EtherCATThis version offers a high performance and free network topology.

DTE104 with TCP/IP and SAP/ERP connectivityThis new RFID evaluation unit is ideal for direct connection to PCs, industrial PCs or PLCs that have nostandardised fieldbus interface. Users can access allconnected antennas, sensors and actuators via TCP/IPprotocol.The integrated LINERECORDER AGENT simplifies the integration into SAP/ERP systems. This system solutionfacilitates the extension of the production process byadditional functions.

DTE100 with Profibus DPRFID evaluation unit with integrated Profibus DP interface.

DTE101 with ProfinetThis evaluation unit is in particular intended for customers with a Siemens controller.

DTE102 with EtherNet/ IPThis version is optimised for controllers from SchneiderElectric or Rockwell Automation.

RFID evaluation unit, EtherNet/IP interfac

RFID evaluation unit, Ethernet TCP/IP interface

RFID evaluation unit, Profinet interface

RFID evaluation unit, Profibus DP interface

DTE102

DTE104

DTE101

DTE103RFID evaluation unit, EtherCAT interface

DTE100

http://www.ifm.com/products/gb/ds/ANT512.htm




























http://www.ifm.com/products/gb/ds/DTE102.htm





80

More flexibility in conveying due to extendedoperating distances

Reliable identificationThe new robust RFID antennas have been developedespecially for the requirements in automation and conveying technology. In combination with the antennaadapters, they ensure excellent operating distances formore reading reliability even under adverse installationconditions.The industrially compatible connection technology"ecolink" ensures quick and reliable connection of antennas and sensors to the RFID evaluation units.

Ready for Industry 4.0The ifm RFID evaluation units offer a wide range of industrial fieldbus interfaces. RFID-based identificationtasks can easily be integrated into SAP/ERP systems.

Longer ranges with antenna adapters for which a patent has been applied

Antenna adapters for cylindrical M18 and rectangular KQ housings

Robust RFID antennas M18 for flush andnon flush installation

Extra flat antenna in rectangular KQ design for limited space conditions

Easy integration into SAP/ERP systems by means of evaluation units

Adapters to increase the rangesof the new RFID antennas


81

(11.2015)


Different interfaces

New: DTE104 with TCP/IP and SAP / ERP connectivityThis new RFID evaluation unit is ideal for direct connection to PCs, industrial PCs or PLCs that have nostandardised fieldbus interface. Users can access allconnected antennas, sensors and actuators via TCP/IPprotocol.

DTE100 system with Profibus DPRFID evaluation unit with integrated Profibus DP inter-face.

DTE101 with ProfinetThis evaluation unit is in particular intended for customers with a Siemens controller.

DTE102 system with EtherNet/IPThis version is optimised for controllers from SchneiderElectric or Rockwell Automation.

Easy integrationData access to the transponders is fast and simple, viathe provided function blocks as well as directly via theprocess image of the controller.

Integrated web serverAll evaluation units have an integrated web server.Users can log in via an HTTP address to fully access thedevice.

Antennas, digital I/O and sensorsEach evaluation unit offers four sockets to connect upto four RFID antennas. Optionally, unused RFID antennainputs can also be used for the control of outputs orthe detection of digital input signals. Two digital sensors can be connected to each socket set as an input; andan actuator to each output.

Customer benefitsThe integrated LINERECORDER AGENT simplifies the integration into SAP/ERP systems. This system solutionfacilitates the extension of the production process byadditional functions.With this version of the DTE104 the user is providedwith the ASCII protocol.

Application examplesTraceability of products plays an essential role in industry. By integrating LINERECORDER AGENT and SAP Connector the LR functions "Product Trace" and "Order Manage-ment" can be used.With RFID, materials and products can be unambiguously assigned within the production process. Here, the functions "Product Trace", "Order Manage-ment" and "Material Manager" are used.



Description Order no.

RFID evaluation unit, EtherNet/IP interfac

RFID evaluation unit, Ethernet TCP/IP interface

RFID evaluation unit, Profinet interface

ANT512RFID antenna 125 KHz

ANT513RFID antenna 13.56 MHz,ISO 15693


E80371ID tag/30X2.5/06 – 13.56 MHz, 896 bits


RFID antennas

The products

RFID evaluation unit, Profibus DP interface










E80381ID tag/4.35X3.6/03 – 13.56 Mhz, 896 bits, 10 pcs



RFID transponders for: ANT410, ANT411, ANT420, ANT421,ANT430, ANT431, ANT513, ANT515, ANT516

Antenna adapters

E80390Adapter to increase the ranges for RFID antenna type M18

E80391Adapter to increase the ranges for RFID antenna type KQ

DTE102

DTE104

DTE101

RFID evaluation unit

DTE103RFID evaluation unit, EtherCAT interface

DTE100


































82

Optimised for outdoor use with IP 67 andIP 69K

Extended temperature range of -40...85 °C

E1 type approval

Shock and vibration resistant to EN60068

Versions with CANopen or J1939 interface


One compact device: antenna, evaluation and interface

RFID compact units suitable for mobile useThe robust RFID compact units with CANopen or J1939 interface have been developed for identificationtasks in agricultural machines, municipal vehicles andconstruction machines. This guarantees a quick andsafe change of the attachments. The machine operatorknows which units are connected at any time. He also receives exact information on operating timesand maintenance intervals. This allows new service scenarios.

Simple solution from ifmRFID antenna, evaluation and interface are integratedin one compact and robust M18 or M30 housing. In contrast to conventional solutions with separate antennas and evaluation systems the wiring complexityand required space are reduced.

RFID with CANopen or J1939 interface for mobile machines

83

(04.2016)

RFID 13.56 MHz





E80371ID tag/30X2.5/06 – 13.56 MHz, 896 bits


The products


E80381ID tag/4.35X3.6/03 – 13.56 MHz, 896 bits, 10 pcs

E80382ID tag/label 65X30/03 – 13.56 MHz, 896 bits, 500 pcs

E80379ID tag/label 80X50/03 – 13.56 MHz, 896 bits, 500 pcs



Current consumption sensor [mA] < 50 at 24 V,< 85 at 12 V



IP 67 / IP 69K, III

Housing material stainless steel

Interfaces 1 x CAN

Supported CAN protocols CANopen, SAE J1939

Standards and tests(extract)

CE, radio approval


Jumper, M12,5 m, black, PUR cable, LED EVC039

Jumper, M12,5 m, black, PUR cable EVC069




RFID transponders

Accessories

BasicDisplay XL, 4,3",CAN Interface CR0452

Display




Process and dialogue unit PDM360 NG,7" colour display CR1081

DTM424M18 flush, 13.56 MHz

DTM425M18 non flush, 13.56 MHz

DTM434M30 flush, 13.56 MHz

DTM435M30 non flush, 13.56 MHz

RFID evaluation unit / RFID antennaCANopen interface

DTM426

DTM427

DTM436

DTM437

RFID evaluation unit / RFID antennaSAE J1939 interface

M18 flush, 13.56 MHz

M18 non flush, 13.56 MHz

M30 flush, 13.56 MHz

M30 non flush, 13.56 MHz

ApplicationMobile machines are becoming ever more complex and complicated to use. Individual components assumemore and more tasks.With ifm's RFID system handling can be simplified and errors can be avoided: individual components orattachments are identified by means of an RFID tag andthe corresponding set-up is set automatically in thecontroller.Set-up times are minimised. Automatic identificationsimplifies the creation of user-specific system set-ups.Wrongly set process parameters are a matter of thepast.

Higher productivityInformation on maintenance intervals and operatingtimes can automatically be generated and stored sincethe controller detects when and how long a specificmachine set-up runs. This increases productivity.

Perfectly suited for use in industrial applicationsThe RFID system is also suitable for industrial applications in which CANopen controllers are used. In this environment the DTM4xx RFID identification system is ideal thanks to its excellent price / performance ratio.













http://www.ifm.com/products/gb/ds/CR0452.htm


http://www.ifm.com/products/gb/ds/DTM424.htm








84

Offers more than ISO monitoring

Compact vibration sensorFor small and medium-sized machines (such as motors,fans, pumps and compressors) whose vibration is oftenmonitored manually or not at all, ifm electronic nowhas a simple and interesting alternative.The latest member of the compact design VN, VNB211,monitors online the overall vibration status of machinery and plant according to ISO 10816 and the resulting acceleration (delivery status). In addition a process value(e.g. temperature) or another switching signal (VNA001) can be monitored via the analogue input. The historymemory integrated in the device permits logging of thedata for subsequent trend display in the PC softwareVES004.Parameters such as limits can be configured via thepushbuttons. Changes of the delivery status (basic parameter setting) are also made via the PC software.

VNA001 for vibration monitoring of an external measurement point, alternatively4...20 mA current signal, e.g. temperature

Two vibration values e.g. velocity and acceleration or shock and bearing noise

Freely adjustable frequency bands e.g. formonitoring according to ISO 10816

Integrated display with colour change inthe event of infractions of the limits

Compact vibration monitoring oftwo measurement points


85

(11.2015)

Vibration monitoring systems

DimensionsM

12x1

5162,4

14

65,3

36

20 M5

37,6

5

10

4

5,3

M8x

1

Accessories


USB / M8 cable E30136

Adapter UNF / M5(pack quantity 10 pieces) E30137

Power supply E30080

Wiring diagram

43

21

4

2 1

35

Pin 1: 5 V via USB interfacePin 2: USB_D-Pin 3: L-Pin 4: USB_D+

Pin 1: L+ (9.6...30 V DC)Pin 2: Out 1 switching output or

current output 0/4...20/22 mA (configurable)Pin 3: L-Pin 4: Out 2 switching outputPin 5: In 0/4...20 mA

For further technical data please go to: www.ifm.com


Vibration sensor VN• Process connection via M12 x 1 and

M8 x 1 connectors• Parameter setting via PC software VES004• Configuration via sensor pushbuttons



Socket, M12, 2 m black, PUR cable, screened EVC535

Socket, M12, 2 m black, PUR cable, screened EVC532

Technical data

Operating voltage [V]9.6...30 DC or using USB

(switching outputs not active)

Protection IP 67


Selftest •

Vibration sensorVNB211

Data interface USB; 2.0

History memoryRing memory,

686774 data records, with real-time clock

Outputs

2 switching outputs or1 switching output and

1 analogue output 4...20 mA (can be set using the sensor pushbuttons)

Input [mA] 1 analogue input 0/4...20

Display 4-digitalphanumeric display

Measuring range [g] 0...25

Measurementmethod Vibration acceleration / vibration velocity

Y connection cable,M12 plug / 2 x M12 socket E12405

Acceleration sensor, M12 connector,Housing materials: high-grade stainless steel (316L/1.4404), Protection: IP 68 / IP 69K

VNA001

Parameter software VES004






http://www.ifm.com/products/gb/ds/VNB211.htm


http://www.ifm.com/products/gb/ds/VNA001.htm

http://www.ifm.com/products/gb/ds/VES004.htm

86

Modular mini controller withhigh-current relay outputs

ecomatmobile BasicIn many small and compact mobile applications, the requirements on control tasks are increasing. Cost-optimised, modular mini controllers for mobile useare in demand. ifm offers ecomatmobile Basic consisting of the com-ponents BasicRelay, BasicController and BasicDisplaythat are adapted to each other. This BasicController family is now complemented by the BasicController relay. Its special feature is made up of six protected powerrelay outputs with diagnostic capability for the supplyof high-current consumers in mobile machines. In addition it has multifunctional digital and analogueinputs that can be configured via the application soft-ware. The BasicController relay is freely programmablevia the IEC61131-3-compatible CODESYS software.

High-performance, protected relay outputs with diagnostic function

Connection of sensors and actuators without further external wiring

Powerful CAN interfaces for various communication tasks

Easy installation due to adapted mechanical ecomatmobile Basic concept

Programmable to IEC 61131-3 with CODESYS

Power management in mobile vehicles


87

(11.2015)

Mobile controllers

Functions and advantagesThe compact, flexible and inexpensive mini controllerreplaces the conventional relay logic and also demanding and complex process controllers.

• Mechanical designThe control electronics integrated in a compact plastic housing provides all the necessary connectionsfor the inputs and outputs, communication and pro-gramming. The coded connectors for mobile use areeasy to handle and available all over the world. Theconnection of sensors and actuators is carried out without further external wiring. Due to an increase ofthe protection rating through a cover and a pluggable cable seal the BasicController can also be used in areas that are exposed to splashing water.

• Powerful electronicsThe integrated 32-bit processor and the electronicsare optimally tailored to the application. Inputs andoutputs can be configured to the application via theuser program. The powerful plug-in relay outputs ensure the connection of high-current consumers. All relay outputs are with diagnostic capability and individually protected. Each output has a freely pro-grammable status LED. Thanks to the additionalmulti-functional inputs a flexible control module formobile machines is available.

• Programmable to IEC 61131-3The CODESYS software enables a clear and easy creation of the application software for the user. The control module BasicController supports all common CODESYS programming languages. Simpleand clearly structured function libraries are availablefor communication and special device functions.

• Communication interfacesThe BasicController is equipped with two CAN inter-faces to ISO 11898. These interfaces are used to exchange data with the connected BasicDisplay, further BasicController modules or the engine controller. Among others, the interfaces support theCANopen protocol and the J1939 protocol. The CANinterfaces are also used for programming. To do so, the unit electronics is directly and con-veniently activated via the powerful PC-CAN interfaceCANfox. In this way, operating system and application program can be loaded or parameters changed.

Applications:compact construction machines, attachments, mini vehicles, special functions

Inputs (total):Digital, analogue, frequencyDigital, resistance measurement

844

Outputs (total):Micro relay ISO 7588-3, 15 A (total current max. 60 A)Diagnostics via NO and NC contact ofthe relay. Protected via mini controller to DIN ISO 8820-3

6

Data memory SRAM [kB] 592

Data memory Flash [kB] 1536

Data memory (retain), FRAM [kB] 1




BasicController relay 8 I / 6 O relay CR0431

Technical data

BasicController relay

The products

Housing Plastic, potted

Device connection AMP blade male terminals 6.3 mm

Protection rating,with cover EC0401, EC0402

IP 20IP 54


Current consumption [mA] ≤ 45

Temperature rangeOperation [°C]Storage [°C]

-40...75-40...85

Indicators LED Red / green

Processor PowerPC, 50 MHz

Supported CAN protocols

CANopen(DS 301 V 4.1)

SAE J 1939free CAN protocol

Standards and tests(extract)

CE,E1 (UN-ECE R10)

Starter set consisting of BasicController 12 I / 8 O, BasicRelay, BasicDisplay incl. software, power supply,cable and accessories

EC0400

Module cover IP 54 without display recess, with cable seal EC0401

Plug set for BasicController relay EC0464

Mounting and contact set for BasicController relay EC0465

Relay and fuse set for 12 V applications EC0466

Relay and fuse set for 24 V applications EC0467

CAN programming interface CANfox EC2112

Adapter set CAN/RS232 for CANfox EC2113

CODESYS programming software, German CP9006

CODESYS programming software, English CP9008

Programming software CODESYS V 2.3










http://www.ifm.com/products/gb/ds/CP9006.htm

http://www.ifm.com/products/gb/ds/CP9008.htm

88

ecolink –a new dimension in connection technology.

ecolink M12 for demanding applicationsMost applications require special solutions. Only high-quality materials, safe production processes and fault-less mounting lead to success in the long run.The integrated end stop protects the O-ring againstdestruction caused by tightening the nut too much.Mounting and removal are carried out without tools.The asymmetrically acting vibration protection holdsthe nut tight in its position, guaranteeing an optimumand permanent seal.High-quality materials especially adapted to the applica-tion and intensive monitoring during and after produc-tion guarantee maximum quality standards.

Connection technology meets the M12standard (EN 61076)

Optimum sealing even when mountedwithout tools

The mechanical end stop protects the O-ring against destruction

Permanent vibration protection with saw tooth contour

LEDs clearly visible even under brightlighting


From factory automation tomachine tool industry

ecolink M12 – The secure connectioneven in difficult applications

89

(11.2015)

Applications:Factory automation, machine tool industry, construction of machinery, hydraulics

For further technical data please go to: www.ifm.com

SocketsConnection technology

Technical data:Operating voltage:without LED: 250 V AC / 300 V DCwith LED: 10...36 V DCNominal current: 4 A (cURus 3 A)Protection: IP 67, IP 68, IP 69K

in locked condition with the matching counterpart.

Tightening torque nut: 0.6...1.5 NmAmbient temperature: -25...90 °CVibration / shock: 750 g, 1 million cyclesCable characteristics: drag chain > 5 million cycles

Materials:Housing / moulded body: TPUContact carrier: TPUCoupling nut: diecast zinc, nickel-platedContacts: gold-platedSealing ring: VitonCable: PUR, halogen-free, 4 x 0,34 mm2, Ø 4,9 mm

Approvals:cURus

Dimensions

15,5

M12x1 45

14

Example EVC001

15,5

M12x1 36,5

26,5

14

Example EVC004

15,5

M12x1 36,5

26,5

143 LED

Example EVC007

Type Description Order no.LED

M12 sockets

2.0 m

5.0 m

10.0 m

2.0 m

5.0 m

10.0 m

2.0 m

5.0 m

10.0 m

2.0 m EVC644

5.0 m EVC645

10.0 m EVC646

•

•

•

EVC001

EVC002

EVC003

–

–

–

EVC004

EVC005

EVC006

–

–

–

EVC007

EVC008

EVC009

•

•

•

3 x LED

3 x LED

15,5

M12x1 45

14

Example EVC644

















90


For hygienic and wet areas inthe food industry

ecolink M12 for demanding applications.Most applications require special solutions. Only high-quality materials, safe production processes and fault-less mounting lead to success in the long run.The integrated end stop protects the O-ring againstdestruction caused by tightening the nut too much.Mounting and removal are carried out without tools.High-quality materials especially adapted to the applica-tion and intensive monitoring during and after produc-tion guarantee maximum quality standards.



The mechanical end stop protectsthe O-ring against destruction

Visible and tactile marking of the ports

ecolink M12 – The secure connectioneven in difficult applications


91

(11.2015)

Technical dataOperating voltage:4-pole: 250 V AC / 300 V DC5-pole: 60 V AC / DCNominal current: 4 AProtection rating: IP 67, IP 68, IP 69Kin locked condition with the matching counterpart.Tightening torque: 0.6...1.5 NmAmbient temperature: -25...100 °C

Materials:Housing / moulded body: PACoupling nut (non-rotatable):high-grade stainless steel (316L / (1.4404)Contacts: gold-platedSealing ring: EPDM

Approvals:cRUus in preparation

Applications:For hygienic and wet areas in the food industry

Type Wiring diagram

No.

Order no.LED

T splitters



Dimensions

1 x M12 male, 2 x M12 female

Wiring diagram

4

1 1

3

4

3

2

B

A

1

3

4

C

1 1

33

55

B

A2

4

2

1

3

5

4

2

4

C

1 1

3

5

3

5

44

B

A

1

3

5

4

2

C

1 1

2

3

2

3

4

B

A

1

2

3

4

5

5

4

5

C

1

2

3

4

1 1

3

5

3

5

22

B

A

1

3

5

2

4

C

5

1 1

3

5

4

3

4

B

A

1

3

4

5

C

5

6

1 EBT006–

2 EBT007

3 EBT008

4 EBT009

–

–

–

5 EBT010

6 EBT011

–

–

M12x1

48,716

389

21M12x1

CB

A

M12x1

14

http://www.ifm.com/products/gb/ds/EBT006.htm






92


From factory automation tomachine tool industry

ecolink M8 and M12 for demanding applicationsMost applications require special solutions. Only high-quality materials, safe production processes and fault-less mounting lead to success in the long run.The integrated end stop protects the O-ring againstdestruction caused by tightening the nut too much.Mounting and removal are carried out without tools.High-quality materials especially adapted to the applica-tion and intensive monitoring during and after produc-tion guarantee maximum quality standards.



The mechanical end stop protectsthe O-ring against destruction

Visible and tactile marking of the ports

ecolink – The secure connectioneven in difficult applications


93

(11.2015)

M8x1

48,716

389

21

M8x1

CB

A

4,3 M12x1

14

Technical dataOperating voltage:4-pole: 250 V AC / 300 V DC5-pole: 60 V AC / DCEBC112: 50 V AC / 60 V DCNominal current: 4 A (EBC112, 3A)Protection rating: IP 67, IP 68, IP 69Kin locked condition with the matching counterpart.Tightening torque:0.6...1.5 Nm (EBC112: 0.3...0.5 Nm)Ambient temperature: -25...90 °C

Materials:Housing / moulded body: PACoupling nut (non-rotatable): CuZn/NiContacts: gold-platedSealing ring: Viton

Approvals:cRUus in preparation

Applications:Factory automation, machine tool industry, construction of machinery, hydraulics

Type Wiring diagram

No.

Order no.

NEW

Order no.

old

T splitters



Dimensions


1 EBC113E11562E12165

2 EBC114

3 EBC115

4 EBC116

E10803

E12265

–

5 EBC117

6 EBC118

–

–

Wiring diagram

M12x1

48,716

389

21

M12x1

CB

A

4,3 M12x1

14

4

1 1

3

4

3

2

B

A

1

3

4

C

1 1

33

55

B

A2

4

2

1

3

5

4

2

4

C

1 1

3

5

3

5

44

B

A

1

3

5

4

2

C

1 1

2

3

2

3

4

B

A

1

2

3

4

5

5

4

5

C

1

2

3

4

1 1

3

5

3

5

22

B

A

1

3

5

2

4

C

5

1 1

3

5

4

3

4

B

A

1

3

4

5

C

5

6

EBC112


1 EBC112–

EBC113 – EBC118











94

Power supplies

Powerful switched-modepower supply with an enormous power reserve

The new ifm power supplies require only little space inthe panel.

PowerfulWith 50 % power reserve for up to 4 seconds thesepower supplies provide sufficient power to cope withshort current spikes even when operated at their limit.

EfficientThese power supplies are designed for great efficiencyand reach a higher-than-average figure of around 95 %. This saves energy costs and reduces waste heatin the control cabinet.

Space-savingInnovative technology means the new ifm power supplies require considerably less space in the panel, ascompared to common cabinet power supplies.

50 % power reserve for up to 4 seconds

AC wide-range input

Compact, slim design

High degree of efficiency of around 95 %

LEDs for OVL and DC OK output

Maximum performance plus reserve

95

(04.2016)

Power supplies


Output current permanent / peak

at 24 V DC

Output voltage

[V]

Input voltage

[V AC]

OutputDC OK signal

Efficiency(120 / 230 V AC)

[%]

Orderno.

24 V DC switched-mode power supplies for rail mounting

40 A / 60 A 24...28 DC; adjustable 100...240 Relay93.6 / 94.6 E84016

40 A / 60 A 24...28 DC; adjustable 3 x 380...480 Relay95.3 / 95.2 E84036

24 V DC switched-mode power supplies

Output power / [W]peak

960 /1440


Display LED 1 x DC OK1 x overload

Shut-downControlled

switch-off of the output voltage

Frequency range [Hz] 47...64

Protection IP 20

Short-circuit proof •




Power reserveThese power supplies provide an excellent power reserve of 50 percent for up to four seconds to copewith short current loads.

Inrush current limitationInstead of an inrush current limitation with a simpleNTC element, charging the capacitors of the new ifm switched-mode power supplies is microprocessor-controlled. This ensures an ideal start-up of the voltagesupply.

Long bridging timesThe voltage supply is ensured for several milliseconds ifthe mains voltage briefly fails, e.g. caused by switchingoperations in the supply network.

Wide operating temperature rangeifm switched-mode power supplies provide the specificnominal power across the entire temperature range.Derating only has to be taken into account above anoperating temperature of 60 °C.

Double terminalAll 24 V switched-mode power supplies are equippedwith double terminals. This simplifies wiring and provides more clarity in the control cabinet.

Dimensions

119,3

354

132,6127,6

123

2

34

5

6

1

N L PE

125

13

14

15

16

124

130,

5

E84016

119

354

130,7127,1

2

34

5

6

1

L1 L2 L3 PE

110

13

14

15

16

124

130,

5

E84036

1) Jumper ”individual / parallel operation“2) Potentiometer 24...28 V DC3) LED DC OK4) LED overload5) Terminals DC OK signal6) Terminal shut-down input





96

Power supplies

Reliable circuit protection with monitoring function forthe 24 V secondary circuit

Safety on the 24 V sideAs opposed to the 230 V primary side, the circuit protection in the secondary circuit is often neglected.Another issue is that in the event of a failure of the 24 V DC voltage supply standard mechanical circuitbreakers often do not trigger. This may happen withlong cables, for example.The electronic fuse from ifm monitors the circuit ideallyand, if required, it is reliably switched off. Individualbranch circuits can be selectively switched-off. This allows a reduction of wire cross-sections in the load circuit of the switched-mode power supplies. The system has a modular structure and can be ideally adapted tothe circuits of plant and machinery. The IO-Link versionalso allows evaluation of important diagnostic data.

Modular and selective protection in plantand machinery

Reliable circuit protection allows reductionof wire cross-sections

Fast replacement using innovative connection technology

Detection of triggering cause (via IO-Link)

Current and voltage measurement in eachchannel (via IO-Link)

Electronic fuse

97

(04.2016)

Power supplies


InterfaceInputs

[V DC]

Orderno.

Head module, standard

–24, 40 A DF1100

Nominal current

[A]

–

Fuse module, standard

–– DF12122 x 2

–– DF12142 x 4

–– DF12162 x 6

Accessories

Operating voltage [V DC] 24 (19.2...30)

Switch-off characteristics Time-current characteristics

Temperature range [°C] -25...60

Connection technology Push-in incl. pusher

Installation DIN rail

Approvals UL508 listed (in preparation)

Fail-safe element = nominal current (e.g. 4 A = 4 A)

Switch-on capacity 20,000 μF

Switching status indication LEDMulti-colour,

signal contact via feeding module


Modular installationThe system has a modular structure and consists of ahead module to feed max. 40 A. The fuse modules canbe mounted side by side. This is done via a simple clipmechanism, completely without any bridges, jumpersor the like.Easy mounting and minimised wiring complexity savecost and time. With the standard version the user canconnect up to 10 and with the IO-Link version up to 8 safety modules to the head module. Each module isequipped with 2 channels. This totals up to 20 channels.

VersionsThere is a standard and an IO-Link version. In additionto the triggering mechanism, the modules feature anLED for signalling if the module has triggered, if it is active and in how far it is utilised. By means of a pushbutton each channel can be activated, deactivated or set. The feed module has an additional collective output toprovide a warning signal if a module has triggered.

More transparency with IO-LinkThe IO-Link version has the same function; there is, however, additional information about each channel:Transfer to the IO-Link master:• effective nominal current (1 byte cyclical)• output voltage (acyclical) • triggering counter (acyclical) • current unit status (1 byte cyclical):

– short circuit– overload– undervoltage– limit reached (80 % IN)

Transfer from the IO-Link master: • activation/deactivation • reset with triggering • reset triggering counter

The modules are available in the fixed sizes 2A, 4A and6A. The fixed current values prevent subsequent misuseby changing the max. current value.

Head module, IO-Link

IO-Link24, 40 A DF2100–

Fuse module, IO-Link

IO-Link in combination with

head module– DF22122 x 2





Accessories


USB IO-Link master for parameter settingand analysis of unitsSupported communication protocols IO-Link (4.8, 38.4 and 230 kBits/s)

E30390


QA0001

http://www.ifm.com/products/gb/ds/DF1100.htm










98

www.ifm.comInformation around the clock andaround the globe in 23 languages on the internet.

• Information

- product innovations- company news- exhibition info- locations- jobs

• Documentation

- data sheets- operating instructions- manuals- approvals- CAD data

• Communication*

- request for documents- recall service- live advice- newsletter

• Selection

- interactive product selection aids- configuration tools- data sheet direct

• Animation

- virtual product animations- flash movies (video sequences)

• Application

- applications- product recommendations- calculation aids

• Transaction*

- e-shop processing- e-procurement catalogues

*Some offered information is available country-specific

99

Convenient order processingvia the e-shop** on the internet.

Secured authentication

Customer-related priceindication

Real time availability check

Personal product favourites

Online parcel tracking

Individual order history

Convenient quick input form

Simple order processing

Management of shippingaddresses

Confirmations by e-mail

ifm application database

ifm’s automation technology is used tofor applications in many different typesof plant in almost all industries. Learnhow ifm can improve your production.

Application examples can be found onour website at:www.ifm.com/gb/applications

** Already available in many countries.

Visit our website:

www.ifm.com

ifm electronic gmbhFriedrichstraße 145128 EssenTel. +49 / 201 / 24 22-0Fax +49 / 201 / 24 22-1200E-mail [email protected]

Over 70 locations worldwide –at a glance at www.ifm.com

Position sensors

Sensors formotion control

Industrial imaging

Safety technology

Process sensors

Condition monitoringsystems

Industrialcommunication


Systems formobile machines

Connectiontechnology

Overviewifm product range:

Accessories

ifm a

rtic

le n

o. 7

8001

883

· We

rese

rve

the

right

to

mak

e te

chni

cal a

ltera

tions

with

out

prio

r no

tice.

· Pr

inte

d in

Ger

man

y on

non

-chl

orin

e bl

each

ed p

aper

. 04

/16

Cert no. IMO-COC-027827

innovations 2016 english

Technology