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Page 1: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

Initiators for Acrylics manufacturing

Page 2: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

2 3

Acrylics Polymerization initiators 7Main areas of application - product selection 8Safety 10Packaging 12Product list 14Kinetic data & half-life chart 24

Antifouling AgentsNoxol® and Everplus 28

Superconductive carbon blacksKetjenblack® 29

Functional MethacrylatesNourycryl® 30

Contents

Page 3: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

4 5

Our manufacturing sites and distribution centers are foundall around the globe. Our global distribution network allows us to deliver our products to you anywhere around the world. That’s how we ensure security of supply and easy access to quality products wherever you are.

All our sites are ISO 9001 and ISO 14001 certified to ensure the highest product quality and strict compliance with environmental regulations. We continually invest in manufacturing techniques, high quality standards, safety, innovation, active technical support and a reliable supply chain.

A global partner

RotterdamMons

Pasadena

Los Reyes

Chicago

Mahad

Tianjin

Shanghai

Asa

Ningbo

DeventerAmsterdam

Adria

La Porte

Paulinía Itupeva

Dubai

Warehouses

Manufacturing sitesResearch, Development & InnovationTransfilling & blending stations

Regional headquarters

AkzoNobel creates every day’s essentials to make people’s lives more livable and inspiring

As a leading global paints and coatings company and a major producer of specialty chemicals, we supply essential ingredients, essential protection and essential color to industries and consumers worldwide. We have approximately 45,000 people in around 80 countries and are dedicated to ener-gizing cities and communities while creating a pro-tected, colorful world where life is improved by what we do.

Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties and poly-mer additives, which are essential ingredients for the thermoplastic, composite and rubber indus-tries. We supply customers around the world with in-gredients for the manufacture of life’s essentials. Specialty chemicals are used in, among others, paints, detergents, foods, plastics, cosmetics, construction, pulp and paper, pharmaceuticals, electronics, agriculture and for plastics. Our prod-ucts can be used in a variety of ways. For exam-ple, as basic building blocks of manufactured products, in the processing of raw materials, as intermediates used to produce finished goods, or they may be used to enhance the functionality and durability of manufactured products.

You’ll find us in the food you eat, the buildings you live and work in, the vehicles and roads you use to move around, as well as everyday items such as paper products and your children’s toys. We produce everyday essentials for the global polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties and polymer additives, which are essential ingredients for the thermo-plastic, composite and rubber industries.

We are committed to making all our products, services and partnerships as sustainable as pos-sible. It’s one of the company’s strategic reputa-tion builders, as well as being one of our core principles.

Sustainability is critical for the future success of our company, our society and our planet. Planet Possible is how we explain our sustainability strategy on an economic, environmental and so-cial level. It is our commitment to doing more with less: creating more value from fewer resources. It is about developing a more sustainable business and increasing our resource efficiency across the entire value chain.

Sustainability is at the heart of everything we do

AkzoNobel is consistently ranked as one of the Chemicals industry leaders on the Dow Jones Sustainability World Indexes (DJSI), showing that we take our obligations seriously - to the planet, to our customers and to our own people. We believe the only way to grow is by developing sustainable, innovative solutions that benefit our customers and we’re constantly looking for ways to reduce our impact on the environment.

We’re committed to Responsible Care®. Product Stewardship and REACH.

We engage our employees, suppliers and cus-tomers on sustainability and form partnerships to drive the agenda. By working closely with these key stakeholders, we can ensure that our value chain is as sustainable and delivers business benefits for all. We can help make life more liv-able, healthy and inspiring.

Our researchers are based in dedicated custom-er-focused business teams. They perform re-search, product and process development and technical support in order to translate market needs into new products. They understand the needs of our customers and are committed to their success.

Page 4: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

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AkzoNobel’s range of organ-ic peroxides for the manu-facture of acrylics is the world’s largest. We cover classes such as peroxy(di)carbonates, diacyl peroxides, peroxyketals, peroxyesters, dialkyl peroxides and hydro-peroxides. In addition we supply azo (N=N) and car-bon-carbon (C-C) initiators. You name it, we produce it.

We have a long history in organic peroxides, start-ing with dibenzoyl peroxide used for the bleaching of flour in the early 1920s. Since then, we have added many new organic peroxides to our prod-uct portfolio, including those which produce plas-tics used in everyday life. Today, we are the world’s leading producer of organic peroxides. We are home to the best known brands in the business. Examples include Laurox, Perkadox and Trigonox.

Our products are used in a huge range of indus-trial and consumer goods, such as solvent and water based coating resins, acrylic sheets and castings, toner and inks, adhesives and sealants, acrylic fibers, super absorbers, detergents and flocculants and many others. Our range of initia-tors meet the requirements in each area of appli-cation, from polymerization temperature, rate of radical formation and storage facilities.

Polymerization initiatorsLaurox®, Perkadox®, Trigonox®

This product guide provides an overview of our main, commercially available initiators for the free radical polymerization of (meth)acrylate monomers. In addition we offer reactor additives such as antifouling agents, which are marketed under the well-known trademarks of Noxol and Everplus.

As a company of innovation, we have recently introduced new initiators, which have an im-proved performance in selectivity and HSE pro-file, including such products as Trigonox 421 and Trigonox 301.

Please visit www.akzonobel.com/polymer for complete product listings. Formulations with phlegmatizers or concentrations other than those indicated can also be made available.

Page 5: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

8 9

Main areas of application

End use Detergents Flocculants

Segment Water based Water based Solvent based

Application High solids Clear coat Latex 1) 2) 3) Water treatment

Process

Solution & solvent polymerisation • • • • • • • • •Suspension & emulsion polymerisation Emulsion Suspension Suspension Both Emulsion Both

Bulk & mass polymerization • •Inversed emulsion & slurry polymerisation • •Temperature during polymerization 70 90-140 180 50-180 70-180 90 90-110 70-90 60-70 90-100 90-100

Initiator t½ 1 hr

Perkadox 16 / Perkadox 16-W75 15 64 • • • •Trigonox 23 α 64 • α α •Perkadox 24L 14 65 • • • •Trigonox 25-C75 α 75 • • α αTrigonox 36-C75 77 • • • •Laurox S or W40 α 15 79 • • α α • • • • •Perkadox AIBN 16 82 • • • • • • • • • • • •Perkadox AMBN-GR 11 15 84 • • • • • • • • • • •Trigonox 421 α 12 88 • • α • • • • • • • • •Perkadox L-W75 / Perkadox L-W40 7 15 91 • • • • • • 5 • 5 • • • • •Trigonox 121 α 91 • • α α • • • •Trigonox 21S α 91 • • α α • • • • • •Trigonox 27 93 • 8

Trigonox 29 105 •Perkadox 12-XL25 106 • 9 • 9

Trigonox 131 113 •Trigonox 22-C80 113 •Trigonox 42S 114 • • • •Trigonox 133-CK60 114 •Trigonox D-C50 116 • •Trigonox BPIC-C75 117 • • •Trigonox 117 117 • • • • 10

Trigonox 127 7 118 • • •Trigonox F-C50 119 • • • •Trigonox C 7 122 • • • • • • •Perkadox BC-FF 132 • •Trigonox 101 134 • •Trigonox T 13 136 • •Trigonox B 141 • • • • 6 •Trigonox 301 146 • • •Trigonox K-90 166 • • •Trigonox A-W70 / Trigonox A-80 185 • • • •Persulphates 4 n.a. • • • •

Medium solids

Solvent & solution based

Adhesives & sealantsCoating resins

Styrene-Acrylics toner resin

Toners & inks Super absorbers

Water soluble resinsAcrylic & modacrylic

Fibers

P(M)MA

Sheets & castings

• Industry standard 4 Persulphates are not part of our portfolio 10 Monomer cut for suspension process• Recommended grade 5 General purpose 11 Less toxic decomposition product and better solubilty than Perkadox AIBNα Alpha branched (selective) peroxide. Relevant for high solid acrylics and clear coats 6 Higher temp polymerization for lower MW 12 Maximized beta-scission for low polydispersity and optimized radical efficiency1 Moulding & extrusion 7 Benzene containing decomposition products 13 Liquid dicumylperoxide2 Moulding & extrusion to beads & powders 8 For low VOC formulation 14 Improved solubility and less deconmposition products compared to Perkadox 163 Casted & extruded sheet & injection and extrusion grades 9 For higher MW production 15 Oil soluble peroxide for inversed suspension polymerization

Page 6: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

10 11

Your safety Our priority

AkzoNobel is recognized as the global leader in organic peroxide safety. Our proven success in safely handling organic peroxides is due to our long-term commitment to developing and maintain-ing high safety standards. At AkzoNobel we always place safety as our top priority.

Sharing our experience in safety is one of the most important resources we offer. Through our safety programs we provide expert advice on the handling of our products including:

• classroom review of how to safely handle organic peroxides

• consultation on storage and dosing facility design

• demonstrations on the safe use, handling and control of organic peroxides

Our Safety Research Laboratory in Deventer, The Netherlands is heavily involved in R&D, ensuring the development of safe products and processes. Studies are carried out, in order to provide a high level of safety in the manufactur-ing, handling and transport of dangerous goods.

In general organic peroxides are thermally unstable compounds, decomposing at relatively low temperatures. However, knowledge of proper handling techniques, carefully designed facilities and thorough training of personnel can overcome the hazards. Personnel who under-stand and pay proper attention will be able to handle organic peroxides confidently and safely.

Storage temperatures

SADT: Self-Accelerating Decomposition TemperatureThe SADT is the lowest temperature at which self-accelerating decomposition may occur with a substance in the packaging as used in transport. Transportation temperatures are de-rived from the SADT according to the recom-mendations by the United Nations Committee of Experts on the Transport of Dangerous Goods. Ts max.The Ts max. given in the product list on pages 12-21 is the recommended maximum storage temperature at which the product is stable and quality loss will be minimal.

Ts min.A minimum storage temperature (Ts min.) is given if phase separation, crystallization or solidification of the product is known to occur below the temperature indicated. We recom-mend that you store the product above the Ts min. indicated for quality and in some cases safety reasons.

Tem: Emergency temperatureThe Tem is derived from the SADT and is the temperature at which emergency procedures must be implemented.

Tc: Control temperatureThe Tc is also derived from the SADT and is the maximum temperature at which the product can be safely transported. A Tc is not required if the SADT exceeds 50°C.

Both the Tem and Tc are related to safety and do no apply to product quality. To maintain product quality the recommended storage temperatures (Ts min. and max.) have to be ob-served.

UN NumbersAll products accepted for transport are assigned to generic entry numbers according to classifi-cation principles as described in the recom-mendations by the United Nations Committee of Experts on the Transport of Dangerous Goods. An explanation of all relevant UN numbers is given in Table 1.

UN NO. CLASSIFICATION AKZONOBEL HAZARD RATING

MAXIMUM CONTAINER SIZE

3101 type B; liquid Very high 25 kg (55 lb)

3103 type C; liquid

High 50 kg (110 lb)3104 type C; solid

3113 type C; liquid, temperature controlled

3114 type C; solid, temperature controlled

3105 type D; liquid

Medium 50 kg (110 lb)3106 type D; solid

3115 type D; liquid, temperature controlled

3116 type D; solid, temperature controlled

3107 type E; liquid Low 400 kg (880 lb)

3108 type E; solid

3109 type F; liquid

3110 type F; solid

3119 type F; liquid, temperature controlled

None Non-dangerous good No Unrestricted

SELF-REACTIvE SUBSTANCES

3234 type C; solid, temperature controlled High 50 kg (110 lb)

3236 type D; solid, temperature controlled

Survey of thermal stability

SADT

Induction Time

Runaway

Maximum Storage Temperature

Time

Emergency Temperature

Unstable

Stable

Quality Loss

Thermal Explosion

Tem

per

atur

e

Table 1. Classification of organic peroxides

Page 7: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

12 13

Packaging

We continuously develop new and innovative packag-ing to make logistics more efficient and according to safety standards beyond existing transport regula-tions. From bottles to tank trucks we offer a variety of packaging options for both liquid and solid organic peroxides.

Liquid organic peroxidesLiquid peroxides from AkzoNobel are available in packages shown in Table 2. Package sizes expressed in gallons are only available in North America.

We also understand the need to innovate our packaging. For instance our Nourytainer®. Developed by AkzoNobel it is recognized as the world’s benchmark in liquid organic peroxide packaging. AkzoNobel also was the first organic peroxide producer to introduce intermediate bulk containers (IBC’s). And we’re continually looking for new ways to optimize safe transport, handling and storage of organic peroxides.

Most recently we’ve led the way with our new unique composite IBC’s for dilute type F organic peroxides. Due to their weight and dimensions, these IBC’s offer benefits in safety and handling during transport and storage while giving all the advantages of our stainless steel containers. The specially designed lid, used as an emergency vent, is an AkzoNobel invention and has been patented. In addition, they are readily available and have a lower environ -mental impact. We provide recollection and recycling, showing our commitment to developing new products and packages which are more sustainable, without compromising on performance.

The AkzoNobel development of a cooled trailer with IBC’s connected to a manifold eliminates the in-house handling and transport of IBC’s. Organic peroxide formulations can be directly pumped into storage tanks by a leak-free, dry-break connection. All unloading facilities are present on the trailer.

Our continuous investment in refrigerated trucks, bulk tankers and dedicated reefers (refrigerated containers) specifically designed to safely transport our products is another demonstration of our commitment to security of supply.

Solid initiatorsStandard packages for our solid initiators are shown in Table 3.

Most solid initiators are packaged in polye thylene bags inside non-returnable corrugated boxes. The number of bags per box varies, depending on the weight of initiator per bag.

For the availability of our products in IBC’s, bulk or non-standard packages, please consult your AkzoNobel account manager.

Table 2. Standard packages for liquid peroxides Table 3. Standard packages for solid initiators

PACKAGE vOLUME NET WEIGHT COMMENTS

Bottle 1 gallon 7-8 lb packaged as 4 polyethylene bottles per non-returnable carton

HDPE can 20-30 liter (5.3-8 gallon)

15-25 kg (6.8-11.3 lb)

single component, polyethylene container (Nourytainer®)

Drum 200 liter 150 kg steel drum

220 liter 165-190 kg returnable polyethylene drum

15 gallon 100 lb returnable polyethylene drum

55 gallon 300-410 lb polyethylene or steel drum

IBC 1000 liter 800-1000 kg recollectable composite container (for emulsions and suspensions)

1000 liter 800-1000 kg recollectable, conductive composite container

1250 liter 850-1000 kg reusable stainless steel container

330 gallon 2000 lb reusable stainless steel container

Tank truck 7000 gallonvaries with product

for transport of bulk shipments of dilute type F organic peroxides20 m3

PACKAGE NET WEIGHT

COMMENTS

Carton varies with product

polyethylene bags inside non-returnable cardboard box

Crate varies with inner package

polyethylene bags inside returnable plastic crate

Drum 20-25 kg (45-55 lb)

fiber drum

Scan QR code to watch our short video on our composite IBC’s.

Page 8: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

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PRODUCT NAME CHEMICAL NAME [CAS NUMBER] GENERAL DATA STORAGE DATA

KINETIC DATAT (°C) for t1/2

SAFETY DATA STANDARD PACKAGE TYPE

Molecular weight

Assay (%) Active oxygen (%) Physical form Ts max. (°C)

Ts min. (°C)

0.1 h 1.0 h 10 h A (1/s) Ea (kJ/mole)

SADT (°C)

Tem (°C)

Tc (°C)

UN No.

See page 11

Di(4-tert-butylcyclohexyl) peroxydicarbonate [15520-11-3] 398.5 4.01 82 64 48 7.44E+15 126.39

PERKADOX 16S

O

CH3 CH3C

O

CO OO O

CH3

CH3

C

CH3

CH3

C

96 3.85 powder 20 40 35 30 3114 carton

PERKADOX 16 95.5 3.83 powder 20 40 35 30 3114 carton

PERKADOX 16-W75 75 3.01 wet powder or cake 20 40 35 30 3114 carton

PERKADOX 16-W40 40 1.61 suspension in water 20 0 40 35 30 3119 HDPE can / IBC

tert-Butyl peroxyneodecanoate [26748-41-4] 244.4 6.55 84 64 46 1.52E+14 115.47

TRIGONOX 23

C

O

R2

R1

R C

CH3

CH3

CH3CO O

95 6.22 liquid -10 -30 15 5 -5 3115 HDPE can

TRIGONOX 23-C75 75 4.91 solution in odorless mineral spirits -10 -20 20 10 0 3115 HDPE can

TRIGONOX 23-C30 30 1.96 solution in odorless mineral spirits -10 20 10 0 3119 IBC

-10 0 -5 -10 3119 Bulk

TRIGONOX 23-W50 50 3.27 emulsion in water and methanol -10 -25 20 10 0 3119 HDPE can

-10 -25 15 5 -5 3119 IBC

Dicetyl peroxydicarbonate [26322-14-5] 570.9 2.80 84 65 48 3.02E+15 124.30

PERKADOX 24L

O

CH3 C

O

CO OO O (C )H2 15(C )H2 15 CH3

91 2.55 powder 20 40 35 30 3116 carton

tert-Butyl peroxypivalate [927-07-1] 174.2 9.18 94 75 57 7.09E+14 123.59

TRIGONOX 25-C75

C

O

CH3

CH3

CH3 C O O C

CH3

CH3

CH3

75 6.89 solution in odorless mineral spirits -5 -15 20 10 0 3113 HDPE can

Di(3,5,5-trimethylhexanoyl) peroxide [3851-87-4] 314.5 5.09 96 77 59 2.84E+15 128.34

TRIGONOX 36-C75

O

CH3 CH2 CH3C

O

CO O

CH3

CH3

C

CH3

CH3

CCH2

CH3

CH CH2CH2

CH3

CH

75 3.82 solution in odorless mineral spirits 0 -10 20 10 0 3115 HDPE can

50

Dilauroyl peroxide [105-74-8] 398.6 4.01 99 79 61 3.92E+14 123.37

LAUROX S

O

CH3 C

O

CO O (C )H2 10(C )H2 10 CH3

99 3.97 powder 30 50 45 40 3106 carton

LAUROX W-40 40 1.61 suspension in water 20 0 50 45 40 3109 HDPE can / IBC

2,2’-Azobis(isobutyronitrile) [78-67-1] 164.2 101 82 64 2.89E+15 130.23

PERKADOX AIBN

C

CN

CH3

CH3 N N C

CN

CH3

CH3

98 solid 25 50 45 40 3234 carton / fiber drum

Our initiators for acrylics

R + R1 + R2 = C8H19

Page 9: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

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PRODUCT NAME CHEMICAL NAME [CAS NUMBER] GENERAL DATA STORAGE DATA

KINETIC DATAT (°C) for t1/2

SAFETY DATA STANDARD PACKAGE TYPE

Molecular weight

Assay (%) Active oxygen (%) Physical form Ts max. (°C)

Ts min. (°C)

0.1 h 1.0 h 10 h A (1/s) Ea (kJ/mole)

SADT (°C)

Tem (°C)

Tc (°C)

UN No.

See page 11

2,2’-Azobis(2-methylbutyronitrile) [13472-08-7] 192.3 104 84 66 1.38E+15 128.93

PERKADOX AMBN

C

CN

CH3

CH2CH3 N N C

CN

CH3

CH2 CH3

98 solid 25 45 40 35 3236 carton

PERKADOX AMBN-GR 98 granules 25 45 40 35 3236 carton / fiber drum

1,1,3,3-Tetramethylbutyl peroxy-2-ethylhexanoate [22288-43-3] 272.4 5.87 109 88 69 1.62E+14 123.80

TRIGONOX 421

CHCH3 3(C )H2

C H52 CH3

CH3O

C O O C

CH3

CH3

CCH2 CH3

90 5.29 liquid 5 -20 30 20 15 3115 HDPE can

tert-Amyl peroxy-2-ethylhexanoate [686-31-7] 230.3 6.95 111 91 73 1.77E+15 132.11

TRIGONOX 121

CHCH3 (C )H2 3

C H52 CH3

CH3O

C O O C C2H5

95 6.60 liquid 5 -20 35 25 20 3115 HDPE can

TRIGONOX 121-C75 75 5.21 solution in odorless mineral spirits 10 35 25 20 3115 HDPE can

Dibenzoyl peroxide [94-36-0] 242.2 6.61 113 91 71 6.94E+13 122.35

PERKADOX L-W75

O

C

O

CO O

75 4.95 wet powder 40 80 3104 carton

PERKADOX L-W40 40 2.64 suspension in water 30 0 60 3109 HDPE can

tert-Butyl peroxy-2-ethylhexanoate [3006-82-4] 216.3 7.40 113 91 72 1.54E+14 124.90

TRIGONOX 21S

CHCH3 (C )H2 3

C H52 CH3

CH3O

C O O C CH3

97 7.17 liquid 10 -30 35 25 20 3113 HDPE can

TRIGONOX 21-C70 70 5.18 solution in odorless mineral spirits 10 -30 35 25 20 3113 HDPE can

TRIGONOX 21-C50 50 3.70 solution in odorless mineral spirits 10 -30 40 35 30 3119 * HDPE can / IBC

TRIGONOX 21-C30 30 2.22 solution in odorless mineral spirits 10 -10 40 35 30 3119 IBC

10 -10 25 20 15 3119 Bulk

tert-Butyl peroxydiethylacetate [2550-33-6] 188.3 8.50 113 93 75 2.45E+15 134.00

TRIGONOX 27

CHC H52

C H52 CH3

CH3O

C O O C CH3

96 8.16 liquid 15 -30 35 25 20 3113 HDPE can

1,1-Di(tert-butylperoxy)-3,3,5-trimethylcyclohexane [6731-36-8] 302.5 10.58 128 105 85 7.59E+13 127.52

TRIGONOX 29

O O C CH

CH3

CH3CH3

C O OCH3 3

CH3

CH3

CH3

CH395 10.05 liquid 25 60 3101 HDPE can

TRIGONOX 29-B90 90 9.52 solution in dibutyl phthalate 25 -10 60 3103 HDPE can

TRIGONOX 29-C75 75 7.93 solution in odorless mineral spirits 25 60 3103 HDPE can

* UN 3117 in US

Our initiators for acrylics

Page 10: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

18 19

PRODUCT NAME CHEMICAL NAME [CAS NUMBER] GENERAL DATA STORAGE DATA

KINETIC DATAT (°C) for t1/2

SAFETY DATA STANDARD PACKAGE TYPE

Molecular weight

Assay (%) Active oxygen (%) Physical form Ts max. (°C)

Ts min. (°C)

0.1 h 1.0 h 10 h A (1/s) Ea (kJ/mole)

SADT (°C)

Tem (°C)

Tc (°C)

UN No.

See page 11

2,2-Di(4,4-di(tert-butylperoxy)cyclohexyl)propane [1705-60-8] 560.8 25 128 106 87 8.79E+14 135.56 55

PERKADOX 12-XL25

CH3

C

O

CH3CH3

O

OC

HCH3

CH3

O

CCH3 CH3

CH3

H

O

O

O

O

C

C

CH3

CH3

CH3CH3

CH3CH3

2.9 liquid <35 3107 10 kg can

1,1-Di(tert-butylperoxy)cyclohexane [3006-86-8] 260.4 12.29 134 113 94 3.47E+15 142.40

TRIGONOX 22-C80

O O C CHC O OCH3 3

CH3

CH3

CH3

CH380 9.83 solution in odorless mineral spirits 25 60 3103 HDPE can

tert-Amylperoxy 2-ethylhexyl carbonate [70833-40-8] 260.4 6.14 134 113 95 2.22E+16 148.41

TRIGONOX 131

CHCH3 CH2(C )H2 3

C H52 CH3

CH3O

C O OO C C2H5

94 5.77 liquid 20 55 3105 HDPE can

tert-Amyl peroxyacetate [690-83-5] 146.2 10.94 134 114 96 6.59E+16 152.16

TRIGONOX 133-CK60

CH3

CH3O

C O O C C H52CH3

60 6.57 solution in odorless mineral spirits 30 60 3105 HDPE can

tert-Butyl peroxy-3,5,5-trimethylhexanoate [13122-18-4] 230.3 6.95 135 114 94 1.94E+15 140.78

TRIGONOX 42S

O

CH3 CH2 CH3C O O

CH3

CH3 CH3

C

CH3

CH3

CCH2CH

97 6.74 liquid 25 -20 55 3105 HDPE can

2,2-Di(tert-butylperoxy)butane [2167-23-9] 234.3 13.66 136 116 98 9.30E+16 154.08

TRIGONOX D-C50

C

CH3

CH3

CH3 O O C

C H52

CH3

O O C

CH3

CH3

CH3

50 6.83 solution in odorless mineral spirits 30 70 3103 HDPE can

TRIGONOX D-E50 50 6.83 solution in mineral oil 30 80 3103 HDPE can

Our initiators for acrylics

Page 11: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

20 21

PRODUCT NAME CHEMICAL NAME [CAS NUMBER] GENERAL DATA STORAGE DATA

KINETIC DATAT (°C) for t1/2

SAFETY DATA STANDARD PACKAGE TYPE

Molecular weight

Assay (%) Active oxygen (%) Physical form Ts max. (°C)

Ts min. (°C)

0.1 h 1.0 h 10 h A (1/s) Ea (kJ/mole)

SADT (°C)

Tem (°C)

Tc (°C)

UN No.

See page 11

tert-Butylperoxy isopropyl carbonate [2372-21-6] 176.2 9.08 137 117 98 2.49E+16 150.15

TRIGONOX BPIC-C75

O

CH3 CH3C OO O

CH3

CH3

CH3

CCH

75 6.81 solution in odorless mineral spirits 25 -20 70 3103 HDPE can

tert-Butylperoxy 2-ethylhexyl carbonate [34443-12-4] 246.3 6.49 137 117 98 4.07E+16 151.72

TRIGONOX 117

CHCH3 CH2(C )H2 3

C H52 CH3

CH3O

C O OO C CH3

95 6.17 liquid 20 60 3105 HDPE can

tert-Amyl peroxybenzoate [4511-39-1] 208.3 7.68 139 118 99 8.38E+15 147.02

TRIGONOX 127

CH3

CH3O

C O O C C H52

94 7.22 liquid 20 60 3103 HDPE can

tert-Butyl peroxyacetate [107-71-1] 132.2 12.11 139 119 100 1.57E+16 149.36

TRIGONOX F-C50

CH3

CH3O

C O O C CH3CH3

50 6.05 solution in odorless mineral spirits 10 -15 70 3103 HDPE can

tert-Butyl peroxybenzoate [614-45-9] 194.2 8.24 142 122 103 2.23E+16 151.59

TRIGONOX C

CH3

CH3O

C OO C CH3

98 8.07 liquid 25 10 60 3103 HDPE can

TRIGONOX C-C75 75 6.18 solution in odorless mineral spirits 25 0 60 3105 HDPE can

Dicumyl peroxide [80-43-3] 270.4 5.92 154 132 112 9.24E+15 152.67

PERKADOX BC-FF

CH3

CH3

C

CH3

CH3

C O O

99 5.86 crystals 30 75 3110 carton

2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane [78-63-7] 290.4 11.02 156 134 115 1.68E+16 155.49

TRIGONOX 101

C

CH3

CH3

CH3 CH2 CH2O O C

CH3

O O C

CH3CH3

CH3

C

CH3

CH3

CH3

92 10.14 liquid 40 10 80 3103 HDPE can / HDPE drum

TRIGONOX 101-E50 50 5.51 solution in mineral oil 40 5 80 3109 HDPE drum / IBC

Our initiators for acrylics

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22 23

PRODUCT NAME CHEMICAL NAME [CAS NUMBER] GENERAL DATA STORAGE DATA

KINETIC DATAT (°C) for t1/2

SAFETY DATA STANDARD PACKAGE TYPE

Molecular weight

Assay (%) Active oxygen (%) Physical form Ts max. (°C)

Ts min. (°C)

0.1 h 1.0 h 10 h A (1/s) Ea (kJ/mole)

SADT (°C)

Tem (°C)

Tc (°C)

UN No.

See page 11

tert-Butyl cumyl peroxide [3457-61-2] 208.3 7.68 159 136 115 1.17E+15 146.98

TRIGONOX T

C

CH3

O O C

CH3

CH3

CH3

CH3

95 7.30 liquid 40 80 3107 HDPE can

Di-tert-butyl peroxide [110-05-4] 146.2 10.94 164 141 121 4.20E+15 153.46

TRIGONOX B

C

CH3

O O C

CH3

CH3

CH3CH3

CH3

99 10.83 liquid 40 -30 80 3107 HDPE can / steel drum

TRIGONOX B-C75 75 8.21 solution in odorless mineral spirits 40 -30 75 3109 IBC

TRIGONOX B-C50 50 5.47 solution in odorless mineral spirits 40 -30 80 3109 IBC

TRIGONOX B-C30 30 3.28 solution in odorless mineral spirits 40 65 3109 Bulk

3,6,9-Triethyl-3,6,9-trimethyl-1,4,7-triperoxonane [24748-23-0] 264.3 18.16 170 146 125 1.02E+15 150.23

TRIGONOX 301

CH3 CH2

CH3

C CH3

CH3 O O

O OOO

C

CH2

C

CH3CH3 CH241 7.45 solution in isoparaffins 40 10 110 3105 HDPE can

Cumyl hydroperoxide [80-15-9] 152.2 10.51 195 166 140 1.15E+12 132.56

TRIGONOX K-90

C

CH3

O OH

CH3

90 9.46 solution in aromatic solvent mixture 40 -30 70 3109 HDPE can

65 3109 Bulk

tert-Butyl hydroperoxide [75-91-2] 90.1 17.75 207 185 164 3.18E+17 186.01

TRIGONOX A-80 80 14.20* solution in water and DTBP* 40 0 90 3103 HDPE can

TRIGONOX A-W70 70 12.43 solution in water 35 0 80 3109 HDPE can / HDPE drum

35 0 70 3109 steel IBC

35 0 65 3109 plastic IBC

Our initiators for acrylics

* Contains 12.5% Di-tert-butyl peroxide (DTBP), total act. O 15.57%

C

CH3

O OHCH3

CH3

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24 2625

Kinetic data

With the exception of hydroperoxides, the half-life is determined by differential scanning calorimetry-thermal activity monitoring (DSC-TAM) of a dilute solution of the initiator in mono-chlorobenzene. Kinetic data of the decom-position of hydroperoxides in monochloro - benzene are determined titrimetrically.

The tables in this catalog list the temperatures at which the half-lives are 0.1 hour, 1.0 hour and 10 hours.

The half-life can be calculated from the Arrhenius equation

kd = A · e-Ea/RT and t1/2 = ln2/kd

The Arrhenius frequency factor (A) and acti-vation energy (Ea) are given in the tables on pages 12-21.

The residual concentration of the initiator can be calculated by means of the equation

[I] = [I0] · e-kd·t

The initiators in the tables on pages 14-23 are arranged in descending order of activity, based on the 1.0 hour half-life temperature.

The most important characteristic of a poly merization initiator is its rate of decomposition expressed by its half-life (t½). The half-life is the time re-quired to reduce the original amount of peroxide at a given temperature by 50%.

kd = rate constant for the initiator dissociation in s-1

A = Arrhenius frequency factor in s-1

Ea = Activation energy for the initiator dissociation in J/mole

R = 8.3142 J/mole.KT = temperature in Kt1/2 = half-life in s

[I0] = original initiator concentration[I] = initiator concentration at time tt = time measured from the start

of decomposition in s

Half-life chart

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AkzoNobel is a leading sup-plier of antifouling agents. These products, known as Noxol and Everplus, are already key components in the manufacturing of sus-pension PVC. They also find growing use in the produc-tion of styrenic and acrylic (co)polymers.

Antifouling agents offer a solution to unwanted deposits on the reactor wall or internal parts such as stirrer, baffles, reflux condenser or cooling coils. Our products prevent reactor fouling and polymer build-up, which are known to reduce heat transfer and product quality. In addition, they offer the customer savings in operational costs and time by reducing cleaning time between batches.

Our Noxol brand is recognized as the worldwide market leader in antifouling. It provides better adhesion to the reactor wall, while its functional groups protect against negative interaction with oxygen. Also, its color and transparency are the clearest visual distinctions from all antifouling agents available in the market.

Our antifouling agents can be supplied in bottles, drums and intermediate bulk containers (IBC’s).

We recommend that you apply our antifouling agents with high pressure steam. Specific equipment designs are availlable on request. For more information, please contact your AkzoNo-bel account manager.

Antifouling agentsNoxol®, Everplus

PR

OD

UC

T N

AM

EC

HE

MIC

AL

NA

ME

[C

AS

NO

.]

PHYSICAL FORM

MAIN APPLICATIONS

AC

RY

LIC

S

PO

LYB

UTA

DIE

NE

ST

YR

EN

ICS

Formaldehyde, copolymer with 1-naphthol [25359-91-5]

NOXOL ETH/S3 solution in water and ethanol • • •

EVERPLUS solution in water •

Superconductive carbon blacksKetjenblack®

Our Ketjenblack EC superconductive carbon blacks (CAS No. 1333-86-4) are of the highest purity. Due to their unique morphology, sub-stantially lower amounts of Ketjenblack EC are

AkzoNobel has a leading position in the electro-conductive carbon black industry. Carbon blacks are the most frequently used materials for making electroconductive polymers.

PRODUCT NAME TOTAL SURFACE AREA BET

(m2/g)

PORE vOLUME DBP

(ml/100 g)

PACKAGING

Ketjenblack EC-300J 800 310-345 10 kg PE bag, 180 kg big bag

Ketjenblack EC-600JD 1400 480-510 8 kg PE bag, 140 kg big bag

Ketjenblack EC-330JMA 35 kg drum

required to make elastomers electroconductive when compared to conventional carbon blacks. This results in improved processing and mechanical properties of the end product.

The very low ash, metal and grit content, in combination with the low addition levels need-ed, makes Ketjenblack EC the product-of-choice for semiconductive applications such as medium and high voltage cables. Other applica-tions include hoses, fuel tanks, conveyor belts, shoe soles and flooring. The low level of con-taminants is also advantageous for applications in which carbon blacks are used in combination with organic peroxides.

Log

Volu

me

Res

istiv

ity (O

hm.c

m)

Ketjenblack EC-600JD Ketjenblack EC-300J Superconductive furnace black Acetylene black HAF black

0 1 0 2 0 3 0 4 0 5 0 6 0

Carbon Black Loading (phr)

Relation Volume Resistivity and Carbon Black Loading in SBR

Trigonox 421Diving into a sustainable future

As a company of innovation we have a stream of new, high-value products and technol-ogies, including Trigonox 421, our latest generation of organic peroxides for acrylic polymerization and polymer polyols production. Trigonox 421 is an eco-premium alternative to commonly used azo initiators.

• TMSN free

• No toxic decomposition products

• Drop-in replacement for AIBN

• Easy to dose liquid www.akzonobel.com/polymer

AN

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0510

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Page 15: Initiators for Acrylics manufacturing - AkzoNobel · polymer and electronic industries. Our product portfolio includes organic peroxides, metal alkyls, organometallic specialties

30 3131

PR

OD

UC

T N

AM

E

CH

EM

ICA

L N

AM

E

[CA

S N

O.]

PH

YS

ICA

L FO

RM

ME

LTIN

G P

OIN

T (°

C)

vIS

CO

SIT

Y (m

Pa.

s)

RE

FRA

CT

IvE

IND

EX

CO

LOR

(Pt-

Co

)

DE

NS

ITY

(kg

/m3 )

FUN

CT

ION

S

PAC

KA

GIN

G

Nourycryl MC 110 4-tert-Butylcyclohexyl methacrylate [46729-04-1]

clear liquid (40°C)

10-35 5 (40°C)

1.455 (40°C)

100 max. (40°C) 940 (40°C)

reactive diluent in adhesives, adhesion promoter

170 kg drum

Nourycryl MA 123-M50 Ethylene ureaethyl methacrylate [86261-90-7]

50% solution in MMA

3.5-5.0 (20°C)

1.456 (20°C)

300 max. 1055 wet adhesion promoter dispersion aid

170 kg drum

Nourycryl MA 128 (2,2-Pentamethylene-1, 3-oxazolidyl) ethylmethacrylate [4203-89-8]

clear to turbid liquid

<-15°C 20 (20°C)

1.4855 (20°C)

5 Gardner max. 1050 functional building block in polyurethane coatings

170 kg drum

Functional methacrylatesNourycryl®

AkzoNobel’s methyl acrylate monomers are specialty chemicals developed for specific applications in coatings and adhesives.

CYCLOHEXYLMETHACRYLATE

ISOBORNYLMETHACRYLATE

3,3,5-TRIMETHYLMETHACRYLATE

NOURYCRYL MC 110

PROPERTIES

Low shrinkage ++ +++ NM +++

Low viscosity - ++ + +++

High glass transition temperature + +++ +++ +++

Hardness + +++ +++ +++

UV Resistance +++ NM +++ +++

PERFORMANCE OF NOURYCRYL MC 110 COMPARED TO OTHER REACTIvE DILUENTSNOURYCRYL MA 123-M50 PROMOTES WET ADHESION BY IMPROvING THE COALESCENCE OF THE POLYMER PARTICLES

BLISTERS NO BLISTERS

OLD ALKYD PAINT LAYER OLD ALKYD PAINT LAYER

Br

CH2

O

O

O

O

CH CH2Br

CH3

C CH3

CH3

CH3

C CCH2

O

O

Br

CH2 CH CH2Br

Br

BrCH2 CH CH2

CH3

C CH2O CCH2

O

CH2

CH3

C CH2O CCH2

O

CH2

Br

CH2

O

O

O

O

CH CH2Br

CH3

C CH3

CH3

CH3

C CCH2

O

O

Br

CH2 CH CH2Br

Br

BrCH2 CH CH2

CH3

C CH2O CCH2

O

CH2

CH3

C CH2O CCH2

O

CH2

Br

CH2

O

O

O

O

CH CH2Br

CH3

C CH3

CH3

CH3

C CCH2

O

O

Br

CH2 CH CH2Br

Br

BrCH2 CH CH2

CH3

C CH2O CCH2

O

CH2

CH3

C CH2O CCH2

O

CH2

Water Coating without Nourycryl MA 123-M50 Coating with Nourycryl MA 123-M50

NM: not measured

Nourycryl MC 110 can be used as a low shrink-age reactive diluent in adhesive formulations. It serves as a solvent, which is incorporated into the polymer structure, resulting in low VOC emissions. Its combination of low viscosity and high glass transition temperature given to the final product, is unsurpassed. Nourycryl MC 110 can also be applied as a UV resistant (non-yellowing) comonomer in cast and optical resin systems, which will benefit from its excellent adhesion-promoting ability as well as its high glass transition temperature.

Nourycryl MA 123-M50 is an excellent wet adhe-sion promoter used, for example, to improve ad-hesion of water-based coatings to dried alkyd-based paint layers. In addition, it enhances the scratch resistance of coatings in moist condi-tions. Resins containing the Nourycryl MA 123 building block can also act as dispersion aids, which prevent coagulation of the pigment parti-cles leading to a homogeneous pigment disper-sion.

Nourycryl MA 128 is a methyl acrylate monomer containing a unique oxazolidine functionality. In this oxazolidine group, the potentially reactive hydroxyl and amine groups are temporarily blocked with cyclohexanone, preventing them from reacting prior to the final application. These groups can be released in the presence of water, allowing them to react with isocyanates.

Nourycryl MA 128 containing resins can be ap-plied in urethane systems such as one-pack acrylic/urethane high performance coatings. They provide a long pot-life and short curing times under ambient conditions, while allowing for very high solid contents in durable polyure-thane coatings, e.g. used in the aerospace in-dustry.

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Additional informationProduct Data Sheets (PDS) and Material Safety Data Sheets (MSDS) for our polymerization initiators are available at www.akzonobel.com/polymerFor information on our antifouling and secondary suspending agents please contact us.On request we also provide specific publications on the use and the safe handling and storage of our products.

Ketjenblack , Laurox, Nourycryl, Nourytainer, Noxol, Perkadox and Trigonox are registered trademarks of Akzo Nobel Chemicals B.V. or affiliates in one or more territories.

for US and other countriesAkzoNobel Polymer Chemistry525 West Van Buren StreetChicago, IL 60607UST +1 800 828 7929 (US only)T +1 312 544 7000F +1 312 544 7188E [email protected]

for MexicoAkzo Nobel Chemicals, S.A. de C.V.Av. Morelos No. 49Col. TecamachalcoLos Reyes La Paz Estado de MexicoC.P. 56500 MexicoT +52 55 5858 0700F +52 55 5858 0703E [email protected]

for BrazilAkzo Nobel Ltda.Rodavia Akzo Nobel no. 707Portão A – Planta CBairro São Roque da Chave13295-000 Itupeva - São PauloBrazilT +55 11 4591 8800F +55 11 4591 2516E [email protected]

For product inquiry and ordering information, please contact your AkzoNobel account manager or regional AkzoNobel sales office.

Americas

for France, Italy, Spain and PortugalAkzo Nobel Chemicals, S.A.Autovia de Castelldefels, km 4.6508820 El Prat de LlobregatBarcelonaSpainT +34 93 4784411F +34 93 4780734E [email protected]

for IndiaAkzo Nobel Chemicals (India) Ltd.Tellus Building, 2nd floor209/1B/1A Range HillsPune 411020MaharashtraIndiaT +91 20 2556 0384/85/86F +91 20 2556 0390E [email protected]

for Middle EastAkzoNobel UAE Paints LLCAl Habtoor Business Towers, 11th FloorOpp. to Habtoor Grand Hotel, Marina, DubaiP.O. Box 290Dubai – United Arab EmiratesT + 971 4371 6000F + 971 4347 2339E [email protected]

Europe, India, Middle East and Africa

for Russia and CISOOO AkzoNobel Akzo Nobel N.V., Representative Office Smolnaya Str., 24D, Commercial Tower Meridian125445 MoscowRussia T +7 495 9602890F +7 495 9602884E [email protected]/ru

for other countriesAkzoNobel Polymer ChemistryP.O. Box 9300 6800 SB Arnhem The NetherlandsT +31 88 969 6767 F +31 88 969 6101 E [email protected]

How to act in case of:

How to handle peroxides

Fire Alert fire department. Fight small fire with powder or carbon dioxide and apply water.

Spillage Liquids: absorb with inert material and add water. Solids/pastes: take up with compatible aids and add water. Move to safe place and arrange disposal as soon as possible.

Skin contact Wash with water and soap.

Eye contact First rinse with water for at least 15 minutes. Always seek medical attention.

Ingestion Drink large amounts of water and consult doctor immediately. Do not induce vomiting.

• Wear safety goggles.• Wear appropriate protective

gloves and clothing.• Remove spillages immediately.• Only use compatible materials

when handling.

How to store peroxides

• Store in a cool room away from direct sunlight.

• Observe maximum and minimum storage temperature as printed on the packaging and MSDS.

• Leave in the original packaging.

• Close packaging after use.• Return packaging to peroxide

store after use.

• Do not store together with accelerators or other chemicals.

• Do not mix peroxides with accelerators.

• Avoid any contact with dust, metal or other chemicals.

• Do not smoke.• Avoid heat sources.• Avoid open fire.• Never heat peroxides.

In case of emergency call the following telephone number: +31 (0)570 679 211 or Medical Toxicology 24 hour emergency hotline: +1 914 693 6946

AkzoNobel is recognized as the global leader in organic peroxide safety. We always place safety as our top priority.

Sharing our experience in safety is one of the most important resources we offer. Classroom reviews of safety and handling of organic peroxides, consultation on storage and peroxide dosing equipment as well as demonstrations and publications on the safe use and handling of organic peroxides are just some of the services we offer.

www.akzonobel.com/polymer

Leading the way in Safety

Asia Pacific

Akzo Nobel (Asia) Co., Ltd.22F, Eco City, 1788 West Nan Jing RoadShanghai 200040P.R. ChinaT +86 21 2220 5000F +86 21 2220 5558E [email protected]

Contact us

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All information concerning these products and/or all suggestions for handling and use contained herein are offered in good faith and believed to be reliable. AkzoNobel Polymer Chemistry and its affiliates, however, make no warranty as to the accuracy and/or sufficiency of such infor-mation and/or suggestions, as to the products’ merchantability or fitness for any particular purpose, or that any suggested use will not infringe any patent. Nothing contained herein shall be construed as granting or extending any license under any patent. Buyer must determine for himself, by preliminary tests or otherwise, the suitability of these products for his purposes. The information contained herein supersedes all previously issued bulletins on the subject matter covered. The user may forward, distribute and/or photocopy this document only if unaltered and complete, including all of its headers and footers, and should refrain from any unauthorized use. You may not copy this document to a website.

www.akzonobel.com/polymer

AkzoNobel creates everyday essentials to make people's lives more liveable and inspiring. As a leading global paints and coatings company and a major producer of specialty chemicals, we supply essential ingredients, essential protection and essential color to industries and consum-ers worldwide. Backed by a pioneering heritage, our innovative products and sustainable tech-nologies are designed to meet the growing de-mands of our fast-changing planet, while mak-ing life easier. Headquartered in Amsterdam, the Netherlands, we have approximately 45,000 people in around 80 countries, while our port-folio includes well-known brands such as Dulux, Sikkens, International, Interpon and Eka. Con-sistently ranked as a leader in sustainability, we are dedicated to energizing cities and commu-nities while creating a protected, colorful world where life is improved by what we do.

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