ingersol-rand kvs compressor repairs.ppt · completed and the compressor is ready to be...
TRANSCRIPT
![Page 1: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/1.jpg)
Ingersol-Rand KVS Compressor Repairs for Brown& RootElk Hills, California 2003
![Page 2: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/2.jpg)
Serious damage occurred due to a connecting rod failure
![Page 3: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/3.jpg)
Both sides of the frame suffered damage
![Page 4: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/4.jpg)
The damaged areas were prepared to accept new sections of cast iron
![Page 5: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/5.jpg)
The repair piece is stitched in place
Castmaster C3 pins and L20 Locks are used to replace the strength lost in the crash.
![Page 6: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/6.jpg)
The new section installation is complete
![Page 7: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/7.jpg)
Inside view of the large hole on the side of the frame
![Page 8: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/8.jpg)
Top view of the same large hole on the side of the frame
![Page 9: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/9.jpg)
The sides of the hole are cut and ground to accept the new section of
cast iron
![Page 10: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/10.jpg)
The side walls of the opening are cut at a 90° angle so the new piece can
slide in
![Page 11: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/11.jpg)
The new section is fitted in place and locked with a few stitching pins
The new piece is cast and machined to fit the hole.
All machined surfaces are left high so that they can be machined flush to the original surface.
![Page 12: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/12.jpg)
After the stitching is completed all critical surfaces are machined with
portable equipment
![Page 13: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/13.jpg)
The side wall repair is completed
Many L20 and L30 locks were used as well as C# and C4 CASTMASTER stitching pins
![Page 14: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/14.jpg)
The underside of the top half of the frame was also damaged
![Page 15: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/15.jpg)
The area is prepared for the new section to be fitted and stitched in place
![Page 16: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/16.jpg)
The new piece is stitched and locked for strength
L20 and C3 stitching pins are used to attach the new piece
![Page 17: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/17.jpg)
Main bearing caps are inspected for fit
The jaw fit on all caps were loose and required oven fusion welding and machining to reestablish the correct fit.
![Page 18: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/18.jpg)
The line bore was checked with a wire line to map the straightness of the bore.
![Page 19: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/19.jpg)
Our large portable line boring machine was used to machine to main line bore to within .001”
![Page 20: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/20.jpg)
Cutting the bores
![Page 21: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/21.jpg)
Measuring one of the bores during the boring process with the bar in place
![Page 22: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/22.jpg)
The boring machine coupled to the boring bar
Special alignment rings are made to fit the bores and are held in place by the bearing caps.
Shims are used to force alignment to keep the new bore line straight.
![Page 23: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/23.jpg)
After boring, the bore is inspected by wire line to measure the diameter and
straightness of the bores
![Page 24: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/24.jpg)
The repairs and machine work are completed and the compressor is ready
to be reassembled
![Page 25: Ingersol-Rand KVS Compressor Repairs.ppt · completed and the compressor is ready to be reassembled. LOCK-N-STITCH Inc. 1015 S. Soderquist Rd Turlock, CA 95380 800-736-8261 209-632-2345](https://reader035.vdocuments.us/reader035/viewer/2022081521/5ebf5868aa1c53025b6508a0/html5/thumbnails/25.jpg)
LOCK-N-STITCH Inc.1015 S. Soderquist RdTurlock, CA 95380800-736-8261209-632-2345www.locknstitch.comEmail for technical [email protected]