ingenium company · pdf fileconcept design ... ram air turbine pumps, fuel pumps, lube and...
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I N N O V A T I O N @ Work.TM
© 2012 Ingenium Technologies. All Rights Reserved.
This presentation is intended only for the individual or entity to which it is addressed, and may contain information which is the Confidential and/or Proprietary Information of Ingenium Technologies Corporation, the disclosure of which may be in violation of applicable law. If you are not the intended recipient, or an employee or agent responsible for delivery to the intended
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INGENIUM COMPANY OVERVIEW
Founded in 2000 with headquarters in Northern Illinois
Cost effective model – providing on-site and off-site solutions
Team consists of >100 engineers with an average of 25+ years
of Aerospace/Defense expertise
Accomplished multi-disciplined engineering leaders
Complete engineering lifecycle support
Navy and NASA SBIR contract award recipient
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INGENIUM TECHNOLOGIES - COMPANY PROFILE
BPSure
INGENIUM TECHNOLOGIES - CUSTOMERS
AEROSPACE/DEFENSE INDUSTRIAL
MEDICAL
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• Product Design and Development for
Mechanical and Electrical Products
• Technical Writing
• Analysis
–Finite Element (FEA)
–Stress, Failure and Vibration
–Thermal
–Computational Fluid Dynamics (CFD)
–Failure Modes & Effects (FMEA)
• Test Equipment Design
• Systems Engineering
• Software Development
• Simulation Modeling
• Operations Consulting
• Prototype Manufacturing
• Subject Matter Expert Consulting
• Market Analysis for OEM and Aftermarket
• Client On-Site Staffing
concept design analysis prototype testing production
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Full Life Cycle Support
Providing Strong Cross Functional Project Teams
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AIR INLET APU
C17 MILITARY TRANSPORT
Rotary & Linear Trim Actuator
TRIMMABLE HORIZONTAL
STABILIZER ACTUATOR (THSA)
AIRBUS A380
PUMP
IHI 21 FOREIGN MILITARY
TRANSPORT
Vibration, shock, &
pressure analysis
BLADE FOLD GEARBOX
CH-47 MILITARY HELICOPTER
•Boeing Program
•Design/price optimum product
INGENIUM TECHNOLOGIES - ENGINEERING SERVICES
DESIGN & ANALYSIS – AEROSPACE/DEFENSE
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Conceptual designs and full CDR packages
INGENIUM TECHNOLOGIES - ENGINEERING SERVICES
DESIGN & PROTOTYPE
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A380 SCROLL COMPRESSOR
• Turnkey design
• Completed ahead of schedule
AERIAL CAMERA “ANTI-BLUR” DEVICE
Required for clear pictures of birds in flight
DEFLECTION ANALYSIS
STRESS ANALYSIS
SHOCK/VIBRATION ANALYSIS
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FINITE ELEMENT ANALYSIS (FEA)
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FATIGUE/LIFE ANALYSIS
Computational Fluid Dynamics (CFD) Thermal Analysis Modeling
• Steady state & transient analysis
• Determine cooling strategies
• Direct coupling with follow-on
structural analysis.
Our CFD analysis skills have been used by
windmill OEMs to predict performance
characteristics of different designs to ensure
windmill features are optimized prior to the
expensive building process.
Ingenium frequently incorporates multiple analyses to
solve your product challenges.
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THERMAL ANALYSIS & CFD
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DOME ANTENNA
FULLY ROTATIONAL GEARBOX
E-3 AIRBORNE EARLY WARNING (AEW)
BLACK PROJECT
BASED ON F-18
DOOR ACTUATOR
DEVELOPMENT PROGRAM
BOEING CARGO APPLICATION
BLACK PROJECT
UNMANNED COMBAT
AIR VEHICLE (UCAV)
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GEARBOX DESIGN & ANALYSIS
INGENIUM TECHNOLOGIES - ENGINEERING SERVICES
HYDRAULIC DESIGN & ANALYSIS
Hydraulic Components/Systems Extensive A/C hydraulic equipment design experience
Hydraulic pumps & motors: EDP’s, ACMP’s, EMP’s, ADP’s and IDG’s
Ram Air Turbine pumps, fuel pumps, lube and scavenge actuation systems
Accumulators, Valve & Filter modules, hydraulic actuators
Tools Hydraulic pump analysis
Computational Fluid Dynamic
Matlab Simulink system dynamic analysis
Technical Depth & Breadth Broad experience base in related ME disciplines
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INGENIUM TECHNOLOGIES - ENGINEERING SERVICES
HYDRAULIC DESIGN & ANALYSIS
System Certification Documentation Hydraulic System Certification Plan
Fault Hazard Analysis - ATA Chapter 29
Preliminary System Safety Assessment (PSSA)
Equipment Compliance Record (ECR)
Rig Test Plan
QualificationTest Plan
Component/System Analysis System Dynamic Simulation
Hydraulic Response
Electric System Loads
FMEA
Hydraulic pump/motor performance analysis
CFD design-for-production tolerencing
Stress Analysis
Thermal Analysis
Certification Documents
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Ram air turbine test stand. Test table for aerial
cameras and armaments.
From Concept-to-Installation
Wing loading truss stand used
for wing bending, wing twisting,
and half wing simulation.
Jack test stand for
storage tank system.
INGENIUM TECHNOLOGIES - ENGINEERING SERVICES
TEST EQUIPMENT DESIGN & BUILD
INDUSTRIAL COMMERCIAL/DEFENSE
AEROSPACE COMMERCIAL
AEROSPACE DEFENSE
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DoD Solar Power Systems • Package systems for battle theater
deployment
• Subcontractor to Infinia
• SBIR win
Navy Underwater Power Systems • Novel power system
• Manned and unmanned vehicles
• Systems engineering content
• Partnered with AlumiFuel
• STTR win
Navy Actuator Program • Ruggedize actuator for harsh
environment
• Appling novel & tolerant controls
• SBIR win
INGENIUM TECHNOLOGIES - INTELLECTUAL PROPERTY
TECHNOLOGY DEVELOPMENT
Ingenium’s team will identify potential/actual failures within the design, development
and manufacturing process, and determine the resulting risk/impact to your product.
3rd Party/Independent Product Design Analysis
Electrical & Mechanical Components
Electromechanical Systems
Utilize Relex Reliability Software
Expertise Includes:
• Design Verification & Validation
• Manufacturability and Testability
• Functional Robustness
• Reliability Study
• Failure Mode and Effects Analysis/Criticality Assessment
• Root Cause Analysis
• Recommend/Implement Corrective Action
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RELIABILITY ENGINEERING
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INGENIUM TECHNOLOGIES - ENGINEERING SERVICES
DESIGN & ANALYSIS SOFTWARE TOOLS
CCDRAFT
Design/Drafting Analysis
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Mechanical, Electrical and Electronic Products and Systems • Development and Production
• Processes
• Industry Standards
• Publishing Systems
• Management
Industry Specifications • ATA100, ATA iSpec 2200, MIL-M-38784, S1000D
• DO-160, MIL-STD 461
Publication Types • New and revised operation and service, overhaul, engine, aircraft, training,
policies and procedures and corporate
• Qualification Tests: QTP, QTR, ATP, QSAR, SOF
• Service Bulletins and Parts lists (IPL, IPC)
• ITEMs, troubleshooting guides, format conversions and other specialty products
• Job Instruction Sheets/Repair Instruction Sheets
• Websites, libraries, and distribution/printing processes
Publishing and Illustration Software Tools • MS WORD, Adobe FrameMaker, ArborText, InDesign; PDF, CGM, XML, SGML
• AutoTrol, CADAM, CC Draft, Unigraphics, CATIA, ProE, ISODRAW
INGENIUM TECHNOLOGIES - TECHNICAL WRITING
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INGENIUM TECHNOLOGIES - OPERATIONS CONSULTING
Operations Improvement
• Manufacturing Assessment
and Improvements
• Manufacturing /
Assembly Cell Design
Cost Improvement
Strategic Planning
Project Management
• Accelerated Improvement
Tactics •Productivity
•Inventory
•Scrap and Rework
• Outsourcing
• Interim Management
• Production Flow
• Plant Consolidation / Relocation
• Technology
Modernization
• Organizational Structure
• Part / Process Redesign
• Lean/Six Sigma Practices
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PROVEN SOLUTIONS TO COMPLEX
CHALLENGES
Product / Project Risk Assessments
• Reconnaissance Pod design risk assessment
• Drilling Rig submerged electronics risk assessment
Red-Team Design Reviews
• Aircraft Environmental Control System proposal review
• System design review
• We prepare you for the questions your customers will ask
New Technology Insertion Assessments
• Hydraulic vs. more electric architecture trade
• Optical commutation vs. electrical commutation
• Mechanical vs. electric refueling pod architecture trade
Cost Reduction Project Facilitator
• DfMA
• Value Stream Mapping
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INGENIUM TECHNOLOGIES - ENGINEERING SERVICES SUBJECT MATTER EXPERT CONSULTING -
ON-SITE AND OFF-SITE SOLUTIONS
Value-Added Services Solve technical resource shortages quickly for short or
long term projects
Present candidates which meet or exceed our
customer’s requirements
Large database of highly qualified candidates
Many of our recruiters have an engineering background
Retention rate >98% for contract employees and
consultants
Streamlined hiring process to accelerate the hiring
process
INGENIUM TECHNOLOGIES - ENGINEERING STAFFING CONTRACT, CONTRACT-TO-DIRECT
AND DIRECT HIRE
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INGENIUM TECHNOLOGIES - CONTACT INFORMATION
Paul Wild
Principal
815-315-0736 Office
815-979-4098 Cell
Jay Kerrigan
Vice President, Business Development
925-461-3484 Office
925-963-4055 Cell
Alvin Adeva
Account Manager
858-227-4422 Office
858-997-6066 Cell