information manualthe company’s objective is to offer chinese and asian markets high quality...
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INFORMATION MANUAL
Founded in 1981, Limonta Sport is specialised in the production
of flooring specifically designed for sports facilities.
Our manufacturing activities offer technologies applied in full
conformity to the latest safety and quality standards, using only
certified raw materials that are compatible with environmental
protection policies.
Limonta has been present on the international artificial grass
market for several years and has recently specialised in the
production of soccer field coverings.
Our first 3 looms dedicated to sports products have increased to
a total 10 looms for producing artificial grass.
Limonta Sport also boasts a development laboratory and a
dedicated technical team who constantly monitor and seek to
improve the quality of our products in order to guarantee continual
innovations.
Our primary business objective is maximum customer satisfaction
through the quality products and service.
Our production includes diverse articles that can be used for a variety of sports: soccer, hockey, tennis,
five-a-side football, basketball, volleyball, badminton,...
Limonta Sport floorings are studied for use both indoors
and outdoors and are approved by leading international
sports federations (IHF, FIBA, IBF, FIH, ITF). Various soccer
fields constructed with third-generation artificial turf have
also been approved by the FIFA and by the FIGC-LND.
Limonta Sport is UNI EN ISO 9001:2000 quality certified.
LIMONTA SPORT
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Limonta Sport operates both nationally and internationally. 40 % of our production is sold in Italy, while
the remaining 60% is installed in various countries throughout the world where we maintain partnership
agreements with qualified local partners.
In addition to our Cologno al Serio, Italy location, Limonta Sport is present in the following locations:
THE LIMONTA SPORT GROUP
2) Spain
Limonta Sport Iberica is a Catalan firm that was
founded in 1994 to construct and install all sorts
of sports facilities throughout Spain.
Limonta Sport Iberica boasts the specialised
human and technical resources needed to design
and construct third-generation soccer facilities.
The system is ISO 9001:2000 and ISO 14001
quality certified.
1) Italy
Limonta Sport Italia is the result of the teamwork
and joint know-how of Limonta Sport and AK
Green, a leader in the construction of sports
facilities.
Limonta Sport Italia has been operative since
March 2005 and, thanks to our experience,
technological developments and innovations,
aims to become the undisputed leader on the
Italian market.
L I M O N T A S P O R T H U I Z H O U 3) China
Limonta Sport Huizhou, founded in 2004, is the
new Limonta Sport production facility for third-
generation artificial turf in China.
Limonta Sport Huizhou boasts tufting machinery
and equipment and is managed by a team of
European and local professionals.
The company’s objective is to offer Chinese and
Asian markets high quality products furnished
quickly, efficiently, and with the utmost
consideration of the client’s needs.
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Limonta Sport offers various lines of sports floorings:
NEWGRASS : the ideal surface for hockey, tennis, five-a-side football, baseball, golf, and multisports
facilities. Available in sanded, semi-sanded, and non-sanded versions. A variety of filaments, structures,
and in-fills offers maximum playability for non-professional as well as the most demanding athletes.
NewGrass floor coverings reach the highest standards set by leading international sports federations.
SOCCERPRO : a third-generation synthetic grass in-filled with sand and granulated rubber, specifically
designed for soccer pitches.
SoccerPro artificial grass is suitable for official competitions and for training under all weather
conditions, including winter frosts or rain, when natural grass fields would become unplayable.
Not only professionals, but especially young players who have only just begun developing their skills,
will be able to optimise their full potential right from the beginning.
PRODUCT LINES
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SPORTGROUNDS : a variety of surfaces suitable for indoor facilities characterised by a
heterogeneous, non-delaminatable multilayer structure for high shock-absorption, energy restitution,
and playability. The high-density surface guarantees long-term durability, while the fibreglass
reinforcement allows excellent dimensional stability. The special embossing with polyurethane finish
enhances athletic performance with maximum safety.
The SANALIM antibacterial treatment ensures considerable and permanent hygiene while
maintenance is quick and simple.
LANSCAPING AND RECREATIONAL GRASS : Artificial grass for both public and private ornamental
use.
DELUXE : The innovative Deluxe product offers an evergreen grass under all climatic conditions.
Deluxe was developed expecially to combine the positive characteristics of natural grass with the
added advantages of artificial turf – like reduced mainteinance, extended durability and an attractive
evergreen colour.
Deluxe is available in two versions : with and without coloured quarz sand infill.
The exclusive yarns used make it truly unique in its category.
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Limonta Sport artificial grass production facilities make use of the latest tufting and finishing processes
that allow us to mantain high quality in our finished products. Production activities can be divided into
various phases:
1) RAW MATERIAL AND SET UP : Limonta
Sport uses specific fibres for each individual
sport. Each particular compound guarantees the
elimination of abrasion risk, a high stability to UV
exposure, and conservation of the performance
characteristics under all climatic conditions.
3) FINISHING : To guarantee that our floorings
respond effectivly to extraordinary wear and
stress, Limonta Sport has chosen latex as well
as resistant and reliable primary supports with
particolarly high dimensional stability.
THE ARTIFICIAL GRASS : THE PRODUCTION
2) TUFTING : Our 10 tufting looms offer the
flexibility and capacity to allow the production of
a wide variety of articles to satisfy the needs of
our most qualified partners.
4) PACKAGING : Our fully automated facility
permits the packaging of rolls of artificial turf in
such a way as to guarantee their integrity during
transport and storage. Our wearehouse carries
a sufficient variety and quantity of products to
guarantee immediate delivery year-round.
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Limonta Sport also boasts a research and development laboratory and a dedicated technical team who
constantly monitor and seek to improve the quality of our products in order to guarantee continual
innovations.
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THE LIMONTA SPORT LABORATORY
Lisport test equipment Lisport preparation
Tested products archives Standard product sampling
Technicians’ meeting The laboratory : interior
Limonta Sport also maintains a mobile laboratory equipped with all the apparatus necessary for field
testing. Thanks to this laboratory, Limonta Sport has perfected a sophisticated monitoring system for
fields and an analysis of the data collected to guarantee precise performance evaluations of installed
coverings.
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The Limonta Sport mobile laboratory Testing shck absorption and deformation
Ball roll test Recording of ball roll values
Traction test Spike wear simulation
Artificial turf has existed for a few decades; it could be said that it was originally developed to surpass the
limitations of natural grass under particularly extreme geographic and/or climatic conditions.
The evolution of artificial turf surfaces may be presented as a series of generations:
1) First generation 2) Seconda generation
Synthetic, non-filled surfaces, Artificial surfaces with lower density
typically used for of fibre and completely in-filled with
American-style football round sand, typically used for tennis
and multisport facilities.
3) Third generation
Over recent years, leading producers of soccer playing surfaces have been increasingly motivated
to be able to offer a product that combines the advantages, the comfort, and the safety of natural
grass with minimal maintenance and maximum usage.
The structural basis of third generation artificial grass systems consists of a combination of
synthetic fibres that are as similar as possible to natural grass in terms of height, in order to allow
infilling with a calibrated compound of sand and granulated rubber. This innovative solution is the
one best suited to the game of soccer even today.
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ARTIFICIAL GRASS: THE EVOLUTION