influence of gamma radiation on hindered phenols in ldpe, paraffin oil and paraffin wax
TRANSCRIPT
Radiation Physics and Chemistry 68 (2003) 925–931
Influence of gamma radiation on hindered phenols in LDPE,paraffin oil and paraffin wax
Shamshad Ahmed*, Tariq Yasin, Abdul Ghaffar
Polymer Processing and Radiation Technology Lab, ACL, PINSTECH, Nilore, Islamabad, Pakistan
Received 21 August 2002; accepted 30 December 2002
Abstract
Extraction and high performance liquid chromatography procedures have been developed for the determination of
two hindered phenols—Irganox-1010 and Santonoxs, incorporated in low density polyethylene (LDPE), paraffin oil
and paraffin wax at varied concentrations. These blends were gamma irradiated from 25 to 400 kGy and the radiation
and thermal stability of the antioxidant under the experimental conditions has been determined. Upon increase in
radiation dose from 25 to 400 kGy, a gradual diminution in the extractable level of each antioxidant was observed. The
fate of both the antioxidants in various matrices has been compared. It has been shown that both the antioxidants can
influence the polyethylene network formation and the radical yield in different ways resulting in retardation in the rate
of crosslinking, as determined by gel-content analysis.
r 2003 Elsevier Science Ltd. All rights reserved.
1. Introduction
Antioxidants are of great importance in the manu-
facture of thermoplastic materials, but primarily in their
stabilization as required by the intended use of the final
product. In polymer blends exposed to ionizing radia-
tion, for modifying their mechanical properties, the
antioxidants have to satisfy some requirements such as
stability in radiation field and minimum inference with
the crosslinking process. Several authors have discussed
why certain antioxidants are more efficient stabilizers
than the others and to correlate the structure of an
antioxidant with its activity in blends (Gugumus, 1985;
Shimada et al., 1974; Layer, 1985). Some problems
related to irradiated polyethylene-antioxidant systems
such as thermo-oxidative degradation of irradiated
blends and the influence of stabilizers on the yield of
crosslinking have been previously investigated (Nova-
kovic et al., 1985; Gal et al., 1983; Jaworska et al., 1991).
Most studies are related to the effects of concentration
and the influence of only a narrow range of radiation
dose.
We have been engaged in the development of a
radiation crosslinkable thin wire insulation based on
LDPE using different additives including Irganox 1010
as primary antioxidant (Shamshad et al., 1995). In this
work a comprehensive study has been carried out to
investigate comparative fate of a phenolic antioxidant
(Irganox-1010) and a thio-phenolic antioxidant, Santo-
noxs admixed with LDPE at various concentrations
and exposed to wide range of radiation doses ranging
from 25 to 400 kGy. Molecular formulae of antioxidants
used are shown in Table 1. The antioxidants used in this
work are high molecular weight hindered phenols, which
have one or more t-butyl substituents at ortho positions.
The work has also been extended to include the
monitoring of the fate of the antioxidants in paraffin
oil and wax for comparing the behavior of antioxidant
in closely related polymeric matrices. These investiga-
tions permit us to calculate the actual amount of
carryover available for stabilization during post-irradia-
tion storage. This, in turn, may allow us to determine the
optimum amount of an antioxidant required to stabilize
LDPE or other matrices being irradiated.
ARTICLE IN PRESS
*Corresponding author. Fax: +92-51-9290275.
E-mail address: shamshad [email protected] (S. Ahmed).
0969-806X/03/$ - see front matter r 2003 Elsevier Science Ltd. All rights reserved.
doi:10.1016/S0969-806X(03)00010-0
2. Experimental
2.1. Materials
The phenolic antioxidants used in the present work
were of commercial grade. Both the antioxidants were
used without further purification. LDPE was obtained
from Neste (USA), kept in n-hexane (72 h) to remove
any additives/stabilizers. Solvents used for extraction
and chromatography were HPLC grade. Paraffin
wax (m.p. 73–78�C) and paraffin oil (density 0.862)
were from Aldrich (USA). Xylene used for gel
fraction determination was a commercial grade isomeric
mixture.
2.2. Preparation of LDPE, paraffin oil and paraffin wax
formulations
The additives were coated on LDPE granules by
spraying the powder and then tumbled in a drum.
Compounding of LDPE with Irganox-1010 and Santo-
noxs was achieved by heating at 220�C for 15min at
60RPM in mixing chamber of Brabender mixer in all
cases.
Dissolution of Irganox-1010 in paraffin oil was
achieved by heating the mixture in oven at 100�C for
12 h. As the additive did not separate out from the
solution on standing for 2 days, the formulated material
was considered to contain uniformly distributed addi-
tive. In case of Santonoxs, uniform solutions of only
0.2% and 0.3% (w/w) in paraffin oil could be achieved.
In case of paraffin wax, uniform formulations of both
the additives were obtained by heating the mixtures of
additive containing varying concentrations with paraffin
wax at 120�C for 16 h. On cooling, solidified mixtures of
the wax and the additives were then pulverized to ensure
uniform formulations.
2.3. Irradiations
Irradiations were carried out in air at room tempera-
ture (B25�C) to simulate factual conditions prevalent
during commercial irradiation of cable insulation. Dose
rate was 4.23 kGyh�1. The doses of irradiation ranged
from 25 to 400 kGy. All the samples were irradiated seal
packed in polyethylene bags.
2.4. Chromatography
A Varian Liquid Chromatograph, equipped with a
Rheodyne 7125 injection valve, 20ml loop and variable
wavelength UV-Visible detector was used. A C-18
precolumn was set before the analytical column ODS-
Zorbax (25 cm� 4.6mm) Du-Pont USA, to retain any
impurities. Flow rate was 0.75ml/min in all cases, unless
otherwise specified.
In view of sharp chromatographics peaks obtained
under the conditions and the fact that the reproduci-
bility was satisfactory, the peak heights were measured
directly for quantitative determination. Average of three
determinations has been quoted. Calibration curves for
both the additives were obtained by injecting known
amounts of individual compounds to obtain chromato-
grams and plotting peak heights against the concentra-
tion. In view of maxima of absorption of the additives
around 280 nm, this wavelength was selected for all the
determinations. This set-up allowed high sensitivity and
though, by-products of reticulation and oxidation were
observed, their higher retention times at this wavelength
eliminated the interferences due to their peaks.
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Table 1
Molecular formulae of antioxidants used for this study
Antioxidant Structure
Tetrakis [methylene-(3-(30,50-di-tert-butyl-4 hydroxyphenyl) propionate] methane
(Irganox-1010)
4,40-Thiobis-(6-t-butyl-3-methyl phenol)
Santonoxs
S. Ahmed et al. / Radiation Physics and Chemistry 68 (2003) 925–931926
3. Results and discussions
3.1. Radiation stability of antioxidants
Since the objective of the present work was to assess
the amount of stabilizer lost or utilized while preventing
the oxidation of the polymer (or other matrices) during
irradiation, it was important to study the losses of
the additive through degradation, etc. incurred by the
exposures to gamma rays alone and to asses the
contribution to the overall losses. To check the radiation
stability of antioxidants both the antioxidants were
irradiated upto 300 kGy in air. Then unirradiated and
irradiated samples of both Irganox-1010 and Santonoxs
(1 g each) were extracted in methanol and amount of
antioxidant in each sample was determined by reverse
phase HPLC (from the calibration curves), performed
under the conditions recorded in Table 2. The difference
between quantity of antioxidants determined in the
irradiated and the unirradiated material is less than 3%
indicating that both these antioxidants do not decom-
pose in the radiation field in any appreciable way.
3.2. Quantification of antioxidants
In the published literature, methods for the quantita-
tive determination of stabilizer in polymer matrix are
reported which are based on the in situ spectroscopic
analytical schemes proposed or adopted to overcome the
difficulties caused by insoluble polymer matrix. The
approach adopted in this work consisted of preparation
of a thin film of the polymer, followed either by UV or
IR analysis. Although both the antioxidants absorb
strongly in the UV spectrum, the absorption bands of
degradation products were found to overlap and thus
this method was not applicable to multi-component
system: IR analysis is more functional group specific
than UV but quantification was made difficult by the
presence of unique interference bands for each degrada-
tion product. These observations prompted us to adopt
a more sensitive analytical technique to allow analysis in
the presence of degradation products, also present in the
extractions of stabilizers from the polymer, paraffin oil
or wax matrices.
3.2.1. Extraction of antioxidants
The extraction and measurement of stabilizer is a
difficult task due to the following three factors, firstly,
the presence of stabilizer in a relatively insoluble
polymer matrix, secondly the high reactivity and low
stability of the stabilizer and finally the low stabilizer
concentrations. Keeping in view these factors, different
procedures for extraction of stabilizer were adopted.
3.2.1.1. Extraction procedure for LDPE. Chloroform
was found to be the most suitable solvent for LDPE and
the antioxidant blends. Boiling of chopped fine pieces of
LDPE with analar grade chloroform for 5–6 h was
carried out, followed by cooling and filtration of the
polymer and subsequent evaporation of the solvent
under vacuum. The residue thus obtained was dissolved
in methanol, filtered and finally chromatographed under
the conditions described elsewhere in the paper.
3.2.1.2. Extraction procedure for paraffin oil. Extraction
of additives from paraffin oil was achieved in much
more facile manner by shaking the oil–antioxidant
mixture thrice with progressively decreasing amounts
of CH3OH at room temperature, followed by separation
of oily layer by centrifuging. At higher doses, some
particulate matter was observed. Filtration of the extract
was found necessary to obtain clear solution for
performing HPLC.
3.2.1.3. Extraction procedure for wax. In case of ex-
traction of additives from wax, a technique of facile
conversion of wax into powdery material by super-
cooling it in liquid nitrogen was adopted. The flakes so
obtained were ground. Powdery material obtained from
wax on boiling with iso-propanol for 3–4 h gave
quantitative recoveries and the results were reproduci-
ble. Extract was further cooled to separate out any
residual amount of wax, which was removed by
filtration. On further prolonged cooling, no wax was
found to separate.
3.2.2. Quantification of the extracted antioxidants by
chromatography
Analyses were performed by reverse phase chromato-
graphy by using ODS column under isocratic conditions
using pure methanol as well as methanol–water as eluent
at 0.8mlmin�1 flow rate. The injection volume was
20 ml.In case of both the antioxidants, the analysis time
for the extracts was less than 5min. The retention
volumes VR were found to be in the decreasing order
ARTICLE IN PRESS
Table 2
Radiation stability of antioxidant Irganox-1010 and Santo-
noxs
Sample Amount
taken (mg)
Calculated
from curve
(mg)
Loss (%)
Irganox-1010 (control) 33.0 32.2 2.5
Irganox-1010
(300 kGy)
33.0 31.4 5.0
Santonoxs (control) 20.0 20.0 0.0
Santonoxs (300 kGy) 19.5 19.2 1.03
All solution in 20ml of CH3OH.
Flow rate: 0.75ml/min, Mobile phase: CH3OH, lmax: 280 nm.
S. Ahmed et al. / Radiation Physics and Chemistry 68 (2003) 925–931 927
Santonoxs>Irganox-1010 in consistency with the
relatively more non-polar nature of the latter compound
as compared to the former. In the case of Santonoxs,
better resolution of the additive and the degradation
products was observed when a mixture of water and
methanol (CH3OH: H2O=90:10) was used as eluent.
3.2.2.1. Survival of antioxidants in LDPE. The decrease
in extractable antioxidant content expressed as a percent
of the original content (percent recovery) as a function
of absorbed doses are shown in Tables 3 and 4. A
progressive reduction in the level of antioxidants can be
seen from these tables, corresponding to the increase of
dose of gamma-radiation given to the LDPE antioxidant
blend. The antioxidant thus appears to play a sacrificial
role to protect LDPE against radiolytic oxidation or
crosslinking. In both the cases, in general, the antiox-
idants were found to disappear at a faster rate up to a
dose of 100 kGy and thereafter losses were less. The rate
of decrease in the amount of the extractable antioxidant
was found to be dependent upon the initial level of
additives present in LDPE. Additive Santonoxs was
found to disappear at a faster rate when compared to
Iraganox-1010 indicating a dependence of reactivity on
the chemical structure of each stabilizer. The observed
faster rate of disappearance of Santonoxs as compared
to Irganox-1010 may presumably be attributed to its
having unsubstituted sites ortho to the hydroxyl group,
thus enabling ortho coupling to the polymer. In case of
Irganox-1010, on the other hand, as it has no ortho sites
available to couple, the product produced by removal of
the hydroxyl hydrogen either forms an ether link to the
polymer chain, or a semiquinone structure (degraded
structure). This corresponds well with the observed
lower gel content in case of blends of Santonoxs with
LDPE than in case of blends of Irganox-1010 with
LDPE, as described later.
Prior to irradiation, percentage recoveries observed in
case of LDPE-antioxidant blends clearly show that a
reasonable part in case of the additive Santonox is lost
due to the volatilization rather than thermal decom-
position of antioxidant during the heat mixing process
carried out at 220�C. Here again the rate of loss of the
antioxidants was found to be dependent upon their
initial concentration in the sample.
Effect of storage on the concentrations of the
antioxidant Irganox-1010 was also studied by analysis
of irradiated and unirradiated LDPE+Irganox-1010
blends, by storage at room temperature (range from 300
to 311K) and the results are shown in Table 5.
Prolonged storage of LDPE blends shows the loss of
antioxidants. It was observed that with the increase in g-irradiation dose, there was a corresponding increase in
the intensity of discoloration produced. The origin of
discoloration can be attributed to the generation of
highly conjugated, oxidative transformation products
including dimer, trimer and various other structures in
this process. Their likely presence is hinted at by the
presence of peaks in chromatograms appearing at higher
retention times. The area of peaks was found to increase
with corresponding increase in irradiation dose. These
finding have helped us in avoiding the use of these
discoloring phenolic additives while developing the
radiation resistant PP for radiation sterilizable syringes
in which case discoloration or yellowing is a major
disincentive. Instead hindered amines Tinuvin-622 was
used (Shamshad and Basfar, 2000). However, no effort
was made to confirm the structure of the radiolytic
products of degraded materials from both the antiox-
idants. Iso-proponol was used for extractions of
additives from paraffin oil and the same was injected
to obtain chromatograms.
3.2.2.2. Survival of antioxidants in paraffin oil and
wax. The extractable amounts of antioxidants Irga-
nox-1010 in paraffin oil showed progressive diminution
up to 200 kGy as already seen in case of LDPE, and
ARTICLE IN PRESS
Table 3
Influence of g-radiation on extractable amount of Irganox-1010
in LDPE+Irganox-1010 blend (storage period after irradia-
tion=9 months; storage temperature from 300 to 311K)
Irradiation dose (kGy) Recovery (%)a
2.00b 1.00b 0.20b
0 54.40 38.00 9.60
100 35.79 10.00 ND
200 29.40 2.00 ND
300 23.10 ND NA
400 19.95 ND NA
aAverage of three determinations is quoted, standard
deviation70.25%.bAntioxidant added at this level.
ND: Not detectable.
Table 4
Influence of g-radiation on extractable amount of Santonoxs in
LDPE+Santonoxs blend (storage period after irradiation=9
months; storage temperature from 300 to 311K)
Irradiation dose (kGy) Recovery (%)a
2.00b 1.00b 0.2b
0 62.50 43.58 12.50
100 21.57 9.48 4.50
200 17.50 7.6 3.75
300 12.00 6.0 2.50
400 10.25 5.6 ND
aAverage of three determinations is quoted, standard
deviation70.25%.bAntioxidant added at this level.
S. Ahmed et al. / Radiation Physics and Chemistry 68 (2003) 925–931928
thereafter losses were less pronounced (Table 6). On
weight/weight basis, rate of disappearance of Irganox-
1010 was faster in paraffin oil than in LDPE. Since
oxidation is a phenomenon also dependent on area of
exposure to air, the observed difference could be
attributed to the enhanced mobility of the antioxidant
in oil as compared to the LDPE and thus relatively more
exposed surface for oxidation is available as compared
to less exposed surface in LDPE. The antioxidant
presumably also stays locked within the network of
LDPE whereas in case of oil it moves freely, enhancing
the area of contact with matrix, oil. As expected, due to
the absence of losses through thermal degradation,
initial levels of additions in case of antioxidant-oil
blends were found to be almost approaching 100%.
The stabilizer Santonoxs also demonstrated similar
behavior. In this case, however, due to its relatively less
solubility in paraffin oil, Santonoxs-oil blends contain-
ing 0.5% and 1% of the antioxidant were found to
precipitate out on standing for 2–3 days. Only solutions
of 0.2% and 0.3% Santonoxs in paraffin oil were
therefore studied. Results are recorded in Table 7.
Progressive diminution of Santonoxs in wax containing
additives at 2% and irradiated from 25 to 100 kGy was
also studied and results are reported in Table 8. Slow
diminution of the antioxidant in wax compared to oil is
observed and could presumably be attributed to its more
radiation tolerance as compared to oil and thus less
generation of free radicals.
3.3. Retardation influence on gel fraction
It is expected that the interaction of free radicals
(generated upon irradiation) and the antioxidants will
ARTICLE IN PRESS
Table 5
Effect of storage on unirradiated and irradiated LDPE-Irganox-1010 blends
Sample Recovery (%)a
Storage period
2 Months 6 Months 9 Months
Irganox-1010 (2%)+LDPE Unirradiated 93 60 54.50
Irganox-1010 (1%)+LDPE Unirradiated 62 38 10
Irganox-1010 (2%)+LDPE Irradiatedb 62 50 38
Irganox-1010 (1%)+LDPE Irradiatedb 15 10 9.50
aAverage of three determinations is quoted, standard deviation70.25%.b Irradiation doseB100 kGy.
Table 6
Effect of g-irradiation on antioxidant Irganox-1010 present in
paraffin oil
Irradiation dose (kGy) Recovery (%)a
2.00b 0.99b 0.21b
0 90 105 100
25 74 50 13.33
50 59 26 ND
100 36 12 ND
200 12 3 NA
300 2.7 NA NA
400 2.7 NA NA
aAverage of three determinations is quoted, standard
deviation70.25%.bAntioxidant added at this level.
Table 7
Effect of g-irradiation on antioxidant santonoxs present in
paraffin Oil
Irradiation dose (kGy) Recovery (%)a
0.21b 0.30b
0 86.00 96.00
25 NA 25.33
50 NA 14.00
100 0.50 1.11
200 0.50 NA
300 NA NA
aAverage of three determinations is quoted, standard
deviation70.25%.bAntioxidant added at this level.
Table 8
Effect of g-irradiation on antioxidant Santonoxs (2%) in
paraffin wax
Irradiation dose (kGy) Expected Founda Recovery (%)
0 0.002 0.0020 100
25 0.002 0.00155 77.5
50 0.002 0.0142 71.0
100 0.002 0.0012 60.0
aAverage of three determinations is quoted, standard
deviation70.25%.
S. Ahmed et al. / Radiation Physics and Chemistry 68 (2003) 925–931 929
result in retardation of gel fraction of LDPE. From the
viewpoint of selection of an ideal antioxidant, the less
the retarding influence of the antioxidants on the
crosslinking yield, the more suitable is the antioxidant.
This aspect thus has been studied in detail in case of
both the antioxidants (Figs. 1 and 2).
The influence of antioxidants on the gel contents of
the LDPE was studied by comparison of the gel contents
found in pure LDPE irradiated at varying doses from
100 to 400 kGy with the gel percentages observed in
LDPE-antioxidants blends of varying proportions and
irradiated accordingly. The gel contents were deter-
mined by continuous extraction of the samples with
xylene using the standard procedure. Both antioxidants
were found to retard crosslinking and the retardation
rates were quite pronounced at initial doses of 100 to
200 kGy whereas at subsequent highest doses 300,
400 kGy, less influence was observed (see Figs. 1 and
2). The fast diminution of the antioxidants in the
polymer matrix seems to correspond well with the
pronounced retardation of crosslinking at the initial
doses of 100 and 200 kGy. It suggests an interaction
between free radicals and the antioxidants and the fast
consumption of the later at early doses.
A comparison of the retardation influence exerted by
Irgonox-1010 and Santonoxs shows the latter to be
more effective (Figs. 1 and 2). This corresponds well
with the relatively accelerated disappearance/diminution
of the extractable amount of this additive. As expected
in case of both the antioxidants, retardation influence
progressively increased with the increase in quantity of
the antioxidants incorporated in LDPE. A concentra-
tion of 0.2% however was found to exert a little
influence in case of both the antioxidants.
4. Conclusions
It may be concluded that the fate of any of the
antioxidants studied here in LDPE, oil or wax upon
irradiation by gamma rays is dependent:
(a) Upon the history of thermal processing of sample.
(b) On the chemical nature of the antioxidant itself.
(c) The storage period of the sample after irradiation.
(d) On the levels of the initial concentration of the
additive in the matrix and on the nature of the
matrix itself in terms of its reactivity.
The studies also reveal that the presence of antiox-
idants results in a decrease in crosslinking, which is
dependent on the nature of antioxidant and its amount.
Therefore, adding antioxidants in quantities higher than
needed to stabilize against oxidative degradation, etc. is
going to result in undesirable decrease of crosslinking.
This is important from the viewpoint of achieving a
required gel content in cable and wire insulation.
Acknowledgements
One of the authors gratefully acknowledges the
financial support given by Commission of European
Community (Grant No. B/CI1*-900843) and to RIS+National Laboratories Denmark.
References
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ARTICLE IN PRESS
0 100 200 300 400
0
20
40
60
80
0.0 %
2.0 %
1.0 % 0.2 %
Gel
Fra
ctio
n (%
)
Irradiation Dose (kGy)
Fig. 1. Influence of antioxidant Irganox-1010 on gel fraction
percentage of LDPE during crosslinking by gamma radiation.
0 100 200 300 400
0
20
40
60
80
0.0 %
2.0 %
1.0 %
0.2 %
Gel
Fra
ctio
n (%
)
Dose (kGy)
Fig. 2. Influence of antioxidant Santonoxs on gel fraction
percentage of LDPE during crosslinking by gamma radiation.
S. Ahmed et al. / Radiation Physics and Chemistry 68 (2003) 925–931930
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Further readingShamshad, A., Ruimin, Z., 1999. Development of Formulations
of Polyethylene Based Flame-Retardant, Radiation-
Resistant Wires. IAEA TECDOC-1062, IAEA, Vienna,
pp. 129–134.
ARTICLE IN PRESSS. Ahmed et al. / Radiation Physics and Chemistry 68 (2003) 925–931 931