inelastic material behavior

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Namas Chandra Advanced Mechanics of Materials Chapter 4-1 EGM 5653 CHAPTER 4 Inelastic Material Behavior EGM 5653 Advanced Mechanics of Materials

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Nonlinear material behavior Yield criteria Objectives Nonlinear material behavior Yield criteria Yielding in ductile materials Sections 4.1 Limitations of Uniaxial Stress- Strain data 4.2 Nonlinear Material Response 4.3 Yield Criteria : General Concepts 4.4 Yielding of Ductile Materials 4.5 Alternative Yield Criteria 4.6 General Yielding

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Page 1: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-1

EGM 5653

CHAPTER 4

Inelastic Material Behavior

EGM 5653Advanced Mechanics of Materials

Page 2: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-2

EGM 5653

Objectives

Nonlinear material behaviorYield criteriaYielding in ductile materials

Sections4.1 Limitations of Uniaxial Stress- Strain data

4.2 Nonlinear Material Response

4.3 Yield Criteria : General Concepts

4.4 Yielding of Ductile Materials

4.5 Alternative Yield Criteria

4.6 General Yielding

Page 3: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-3

EGM 5653

Introduction

When a material is elastic, it returns to the same state (at macroscopic, microscopic and atomistic levels) upon removal of all external loadAny material is not elastic can be assumed to be inelastic E.g.. Viscoelastic, Viscoplastic, and plastic To use the measured quantities like yield strength etc. we need some criteria The criterias are mathematical concepts motivated by strong experimental observations E.g. Ductile materials fail by shear stress on planes of maximum shear stressBrittle materials by direct tensile loading without much yielding Other factors affecting material behavior

- Temperature - Rate of loading - Loading/ Unloading cycles

Page 4: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-4

EGM 5653

Types of Loading

Page 5: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-5

EGM 5653

4.2.1 Models for Uniaxial stress-strain

All constitutive equations are models that are supposed to represent the physical behavior as described by experimental stress-strain response

Experimental Stress strain curves Idealized stress strain curvesElastic- perfectly plastic response

Page 6: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-6

EGM 5653

4.2.1 Models for Uniaxial stress-strain contd.

.Linear elastic response Elastic strain hardening response

Page 7: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-7

EGM 5653

4.2.1 Models for Uniaxial stress-strain contd.

.

Rigid models

Rigid- perfectly plastic response

Rigid- strain hardening plastic response

Page 8: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-8

EGM 5653

Ideal Stress Strain Curves

Page 9: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-9

EGM 5653

4.2.1 Models for Uniaxial stress-strain contd.

.

4.4 The members AD and CF are made of elastic- perfectly plastic structural steel, and member BE is made of 7075 –T6 Aluminum alloy. The members each have a cross-sectional area of 100 mm2.Determine the load P= PY that initiates yield of the structure and the fully plastic load PP for which all the members yield.

Soln:

Contd..

Page 10: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-10

EGM 5653

4.2.1 Models for Uniaxial stress-strain contd.

Page 11: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-11

EGM 5653

4.3 The Yield Criteria : General concepts

General Theory of Plasticity definesYield criteria : predicts material yield under multi-axial state of stressFlow rule : relation between plastic strain increment and stress increment Hardening rule: Evolution of yield surface with strain

Yield Criterion is a mathematical postulate and is defined by a yield function

,( )ijf f Y

where Y is the yield strength in uniaxial load, and is correlated with the history of stress state.

Maximum Principal Stress Criterion:- used for brittle materialsMaximum Principal Strain Criterion:- sometimes used for brittle materialsStrain energy density criterion:- ellipse in the principal stress planeMaximum shear stress criterion (a.k.a Tresca):- popularly used for ductile materialsVon Mises or Distortional energy criterion:- most popular for ductile materials

Some Yield criteria developed over the years are:

Page 12: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-12

EGM 5653

4.3.1 Maximum Principal Stress Criterion

Originally proposed by Rankine

2 cos1 sinCcY

1 2 3max , ,f Y 1 Y

2 Y

3 Y

Yield surface is:

Page 13: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-13

EGM 5653

4.3.2 Maximum Principal Strain

This was originally proposed by St. Venant

1 1 2 3 0f Y 1 2 3 Y

2 1 2 3 0f Y 2 1 3 Y

3 3 1 2 0f Y 3 1 2 Y

or

or

or

Hence the effective stress may be defined as

maxe i j ki j k

The yield function may be defined as

ef Y

Page 14: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-14

EGM 5653

4.3.2 Strain Energy Density Criterion

.

This was originally proposed by Beltrami Strain energy density is found as

2 2 20 1 1 1 1 2 1 3 2 3

1 2 02

UE

Strain energy density at yield in uniaxial tension test 2

0 2YYUE

Yield surface is given by

2 2 2 21 1 1 1 2 1 3 2 32 0Y

2 2ef Y

2 2 21 1 1 1 2 1 3 2 32e

Page 15: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-15

EGM 5653

4.4.1 Maximum Shear stress (Tresca) Criterion

.

This was originally proposed by Tresca

2eYf

Yield function is defined as

where the effective stress is

maxe

2 31

3 12

1 23

2

2

2

Magnitude of the extreme values of the stresses are

Conditions in which yielding can occur in a multi-axial stress state

2 3

3 1

1 2

YYY

Page 16: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-16

EGM 5653

4.4.2 Distortional Energy Density (von Mises) Criterion

Originally proposed by von Mises & is the most popular for ductile materials

Total strain energy density = SED due to volumetric change +SED due to distortion

2 2 2 21 2 3 1 2 2 3 3 1

0 18 12U

G

2 2 21 2 2 3 3 1

12DU G

The yield surface is given by2

213

J Y

2 2 2 21 2 2 3 3 1

1 16 3

f Y

Page 17: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-17

EGM 5653

4.4.2 Distortional Energy Density (von Mises) Criterion contd.

Alternate form of the yield function 2 2ef Y

where the effective stress is

2 2 21 2 2 3 3 1 2

1 32e J

2 2 2 2 2 21 32e xx yy yy zz zz xx xy yz xz

J2 and the octahedral shear stress are related by

22

32 octJ

Hence the von Mises yield criterion can be written as

23octf Y

Page 18: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-18

EGM 5653

4.4.3 Effect of Hydrostatic stress and the π- plane

Hydrostatic stress has no influence on yielding

Definition of a π- plane

Page 19: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-19

EGM 5653

4.5 Alternate Yield Criteria

Generally used for non ductile materials like rock, soil, concrete and other anisotropic materials

4.5.1 Mohr-Coloumb Yield Criterion

Very useful for rock and concretes Yielding depends on the hydrostatic stress

1 3 1 3 sin 2 cosf c

max sin 2 cosi j i ji jf c

2 cos1 sinTcY

2 cos1 sinCcY

Page 20: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-20

EGM 5653

4.5.2 Drucker-Prager Yield Criterion

1 2f I J K

2sin 6 cos,3(3 sin ) 3(3 sin )

cK

2sin 6 cos,3(3 sin ) 3(3 sin )

cK

This is the generalization of von Misescriteria with the hydrostatic stress effect included

Yield function can be written as

Page 21: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-21

EGM 5653

4.5.3 Hill’s Yield Criterion for Orthotropic Materials

This is the criterion is used for non-linear materialsThe yield function is given by

2 2 222 33 33 11 11 22

2 2 2 2 2 223 32 13 31 12 21

( )

( ) ( ) ( ) 1

f F G H

L M N

2 2 2

2 2 2

2 2 2

2 2 223 13 12

1 1 12

1 1 12

1 1 12

1 1 12 , 2 , 2

FZ Y X

GZ X Y

HX Y Z

L M NS S S

For an isotropic material6 6 6F G H L M N

Page 22: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-22

EGM 5653

General Yielding

The failure of a material is when the structure cannot support the intended functionFor some special cases, the loading will continue to increase even beyond the initial load At this point, part of the member will still be in elastic range. When the entire member reaches the inelastic range, then the general yielding occurs

2

,6Y YbhP Ybh M Y

P YP Ybh P 2

1.54P YbhM Y M

Page 23: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-23

EGM 5653

4.6.1 Elastic Plastic Bending

Consider a beam made up of elastic-perfectly plastic material subjected to bending. We want to find the maximum bending moment the beam can sustain

1 ( ),

( )

zz Y

Y

k awhere

Y bE

( )2Yhy ck

0 ( )Z zzF dA d / 2

0

/ 2

0

2 2 0

2 2 ( )

Y

Y

Y

Y

y h

x ZZ yy

y h

EP zzy

M M ydA Y dA

or

M M ydA Y ydA e

Page 24: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-24

EGM 5653

4.6.1 Elastic Plastic Bending contd.

2

2 2

3 1 3 1 (4.43)6 2 2 2 2EP Y

YbhM Mk k

32EP Y PM M M

2, / 6Ywhere M Ybh

as k becomes large

Page 25: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-25

EGM 5653

4.6.2 Fully Plastic Bending

Definition: Bending required to cause yielding either in tension or compression over the entire cross section

0z zzF dA Equilibrium condition

Fully plastic moment is

2Pt bM Ybt

Page 26: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-26

EGM 5653

Comparison of failure yield criteria

For a tensile specimenof ductile steel the following six quantities attain their critical values at the same load PY

1. Maximum principal stress reaches the yield strength Y2. Maximum principal strain reaches the value 3. Strain energy Uo absorbed by the material per unit volume reaches the value 4. The maximum shear stress reaches the tresca shear strength 5. The distortional energy density UD reaches 6. The octahedral shear stress

max( / )YP A

max max( / )E /Y Y E

20 / 2YU Y E

max( / 2 )YP A

( / 2)Y Y 2 / 6DYU Y G

2 / 3 0.471oct Y Y

Page 27: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-27

EGM 5653

Failure criteria for general yielding

Page 28: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-28

EGM 5653

Interpretation of failure criteria for general yielding

Page 29: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-29

EGM 5653

Combined Bending and Loading

2 2 22

According to Maximum shear stress criteria, yielding starts when

or 4 12 2 2

YY

2 22 2

According to the octahedral shear-stress criterion, yielding starts when

2 6 2 or 3 13 3

YY Y

Page 30: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-30

EGM 5653

Interpretation of failure criteria for general yielding

Comparison of von Mises and Tresca criteria

Page 31: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-31

EGM 5653

Problem 4.244.24 A rectangular beam of width b and depth h is subjected to pure bending with a moment M=1.25My. Subsequently, the moment is released.Assume the plane sections normal to the neutral axis of the beam remain plane during deformation.a. Determine the radius of curvature of the beam under the applied bending

moment M=1.25Myb. Determine the distribution of residual bending stress after the applied bending moment is releasedSolution:

Page 32: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-32

EGM 5653

Problem 4.24 contd.

Page 33: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-33

EGM 5653

Problem 4.24 contd.

Page 34: Inelastic Material Behavior

Namas ChandraAdvanced Mechanics of Materials Chapter 4-34

EGM 5653

Problem 4.40

4.40 A solid aluminum alloy (Y= 320 Mpa) shaft extends 200mm from a bearing support to the center of a 400 mm diameter pulley. The belt tensions T1and T2 vary in magnitude with time. Their maximum values of the belttensions are applied only a few times during the life of the shaft, determine the required diameter of the shaft if the factor of safety is SF= 2.20

Solution: