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Keynote Address:

Industry 4.0:the Internet of

Things

Smart Factories

From to

JAYESH S !AIMSME TOOL ROOM, KOLKATA

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© DFKI GmbH

The "erman Future !ro#ect: Industry 4.0 Industrial production is t! bac"bon! o# G!rman$%s !conomicp!r#ormanc!&

"ermany is $re$aring the 4th industria% re&o%ution 'ased on theInternet of Things( y'er)$hysica% !roduction Systems( and the

Internet of Ser&ices in *ea% industry.

Exponential growth of data

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This is how we see our world

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This is how we should see ourworld

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From Industry +.0 to Industry 4.0: To,ards

the 4th Industria% *e&o%ution

First-echanica%

oom'()*

m!canical production

+at!r and st!am

End of +/th

entu

t

0 e g r e e o f o m $ % e 1 i t y

+. Industria% *e&o%ution

#aciliti!s po+!r!d b$

Industr$ '-

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First-echanica%

oom'()*

Industr$ '-,ater and steam

End of +/th

entu

Start of 20th

entu

t

0 e g r e e o f o m $ % e 1 i t y

2. Industria% *e&o%utionmass production bas!d on

t! di.isiono# labour po+!r!d b$

e%ectrica% energy

Industr$ /-

+. Industria% *e&o%utiontrou0 introduction o#

m!canical production #aciliti!spo+!r!d b$

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Industr$ 1-o# production

First-echanica%

oom'()*

Industr$ '-+at!r and st!am

Start of 30s

End of +/th

entu

Start of 20th

entu

t

0 e g r e e o f o m $ % e 1 i t y

. Industria% *e&o%ution

!l!ctronics and IT and !a.$2dut$ industrial robots #or a

#urt!r automi3ation

2. Industria% *e&o%utiontrou0 introduction o# mass

production bas!d on t! di.ision

o# labour po+!r!d b$

!l!ctrical !n!r0$

Industr$ /-



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00+0+0+00

+00+0+0+0

Industr$ 1-o# production

First-echanica%

oom'()*

Industr$ '-+at!r and st!am

Start of 30ies

End of +/th

entu

Start of 20th

entu

today t

0 e g r e e o f o m $ % e 1 i t y

0+000++0+

0+00+0+0+

4. Industria% *e&o%utionbas!d on 4$b!r25$sical

5roduction S$st!ms

Industr$*-. Industria% *e&o%ution

trou0 Introduction o#!l!ctronics and IT #or a #urt!r

automi3ation

2. Industria% *e&o%utiontrou0 introduction o# mass

production bas!d on t! di.ision

o# labour po+!r!d b$

!l!ctrical !n!r0$

Industr$ /-



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The Industrial Revolution

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Industrial Revolution Hearths

6 The iron industry wasfrst to increaseproduction throughextensive use o(James) Watts steam

engine! plus otherinventions"

6 The textile industryollowed"

6 #rom these two

pioneering industries!new industrialtechni$ues di%usedduring the nineteenth

Fig. 11-1: The Industrial Revolution originated in areas of northernEngland. Factories often clustered near coalelds.

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SEI!"#RI$E

-$%ST #RI$E

&#R%FIT

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T d I t %%i t E i t ' d

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To,ards Inte%%igent En&ironments 'ased on

the Internet of Things and Ser&ices

*7 Emb!dd!d 4omput!rs Smart Factor$

'7 4!ntral 4omput!r 8-9 o# all17 Smart 5on!

comput!rs ar!!mb!dd!d

/7 54, :ot!boo" Smart 4ard

' 4omput!r ' ;s!r

Man$ ;s!rsMan$ 4omput!rs, ' ;s!r

/-/-'8<- /---'8*' '8)-

=7 Int!lli0!ntEn.ironm!nts

*7 Emb!dd!d 4omput!rs Smart

'7 4!ntral 4omput!r17 Smart 5on!

/7 54, :ot!boo" Smart 4ard

' 4omput!r

' ;s!r Man$ 4omput!rs,

F t ! # t I d t 4 0

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5ision: Internet der inge

Inte%%igente 6mge'ungen3> Smart 4it$

Future !ro#ect Industry 4.0

=-- M? #or 1 @!ars:ational 5ro0ram&

/=- M? Fundin0 o#Ministr$ #or R!s!arc and

Ministr$ #or Economics

E&o%ution #romEmb!dd!d S$st!ms

to 4$b!r25$sical

S$st!ms

y'er)!hysica% SystemsEmb!dd!d S$st!ms

Inte%%igent En&ironments7Smart S$aces

Di0ital 4it$

y'er)!hysica%Systems

SmartFactory,Smart Grid

8et,or9edEm'edded

SystemsInt!lli0!nt Str!!t4rossin0

Em'edded

Systems

Internet of Things

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Iron -an Suit

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Talos in "ree' ()tholog)

&i$uid 'rmor

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&i$uid 'rmorIt is li$uid under low or normal pressure and solidunder high pressure" This li$uid is made with

polyethylene glycol and the solid part is made onanoparticles o silica" This li$uid is soa*ed into allthe layers o a +evlar vest"

http://en.wikipedia.org/wiki/Polyethylene_glycol

http://en.wikipedia.org/wiki/Silica

http://en.wikipedia.org/wiki/Silica

http://en.wikipedia.org/wiki/Polyethylene_glycol

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Industry 4 0: Smart "reen and 6r'an !roduction

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Industry 4.0: Smart( "reen( and 6r'an !roduction

Smart !roductionHigh)$recision( su$erior

ua%ity $roduction of high)

mi1( %o, &o%ume smart

$roducts

6r'an !roduction"reen !roductionc%ean( resource)efficient(

and sustaina'%e

Smart Factories in the cityc%ose to the em$%oyees;

homes

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*hat is S(art +anufacturing,

f t i i

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future vision

,the integration o data,

S(art +anufacturing is:

,with process expertise,

,to ena-le .evidence -ased/ management,

,o manuacturing"

The Internet of Things and Ser&ices as a<asis for the Smart Factories in the Industry 4.0

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Int!rn!t d!r Di!nst!

© DFKI GmbH

y

!roducts

!%attform

Internet of Things

Smart

A$$

Smart-ateria%

A$$

!%attform

Semantic !-)( S-)(

*-)( =-S) and

E*!)Ser&ices Smart

Factory

A$$ !%attform

y'er)!hysica%

!roduction System

Internet of Ser&ices

!i$e%ines of Smart Factories for Industry 4.0'ased on Secure 8et,or9s of %ouds

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Macin! '

Secure %oud

8et,or9s

Smart

5roducts

Smart

Mat!rials

Smart Factor$ /:

Smart Factor$ '

M/M2

4omunication

Smart > Smart

Macin! :

Application 5latt#orm#or Macin!s

4$b!r25$sical

5roduction S$st!ms

455S

Raising the &evel o '-stractionIf Smart Manufacturing is such a

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If Smart Manufacturing is such a

smart idea why aren’t companies

already doing it?

What is0 t 1 t i 2

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0mart 1anuacturing2

3usiness (4olla-oration! 3roader 1etricsRealtime 5ecisions)

Technology(Hori6ontal 7 8ertical9ervasive)

Wor*orce(Innovation 73road3ased)

:rgani6ational1indset

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performance tools across the enterprise tomanage dynamic production, use, andstorage of essential resources %energy

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storage of essential resources %energy,$ater, air&

Supply ChainDistribution Center

Customer

BusinessSystems, ERP

an interconnected world…voice, data, mobile, etc

Smart Grid

Smart actory

!odern, smart "actories will be interconnected with supply chain, distribution and business systems

Suppl) $hain E/cienc) - #t "cale 'irtual "upplyChain Planning, Computational (aterials

)ngineering and Product *racking + *racea!ility

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)ngineering and Product *racking + *racea!ility*ools

!anu"acturin# Plant

Supply Chain

Customer

Distributor

armin#

!inin#

SMLC Priority:

New Productivity/Efficiency Metrics – Change from output/input productivity measures to customization, flexibility,

responsiveness, energy performance and reuse

• Customers $pushin#% demands

• le&ible production o" smaller volumes o" custom products

• 'ess vertically inte#rated

• !ore in"ormation drivenand automated

S(art +anufacturing is the pplication of a +anufacturingIndustr) Internet

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Supply ChainDistribution Center

Customer

BusinessSystems, ERP

Smart Grid

Smart actory

=ew 5egrees o reedom or9erormance! e>ciency and productivity

'nticipate! plan!manage ris*

acrosssuppliers

1erging actiona-le-usiness 7:perationsinormation

=ew ormse$uipment-enchmar*ing

Trac*ing 7tracea-ility

=ew realtime glo-alperormance

metrics

'ttri-utes o a 0marter 1anuacturing 0ector

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%ld Traditional Factor)

6 +ore 0os? la-orintensive

6 &ower output andproductivity

6 &ower $uality products

6 &ower paying uns*illed @o-s

6 Higher ris* wor*ingconditions

6Higher environmentalimpact

6 Higher production costs

6 Rigid! highvolume

!ew S(art+anufacturing #lant

6 &ess @o-s? automationintensive

6 2igher output andproductivity

6 Higher $uality products

6 Higher paying s*illed @o-s

6 0aer wor*ing environment

6 &ess waste! resource use

6 &ower production costs

6 1ore Aexi-le customi6ation6 #aster timetomar*et

6 IToptimi6ed (models!simulation)

21 C M f i E

's #actories Bet 0marter! 1ore Jo-s 0urroundThem

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21st Century Manufacturing EcosystemMuch Greater 3x to 15x !conomic Multiplier "

Smart Manufacturing: The Essential Nucleus For SME’s & The Service Economy

100 automate!

"ntel Chi# F$%

Some engineers an!

technicians

Smart Factory

"nnovation an!

s#ecialties

2' automate!

(' la)or

Small Businesses

Com#onents an!

other su##liers

'0 automate!*

'0 la)or

Medium-sie

Manufacturers

Financial* "T Services*Consulting* etc+

100 la)or

Services ! Su""ort

Community colleges an!

,niversities* healthy-no.le!ge .or-ers*

#u)lic/#rivate

#artnershi#s

Education# $ealt% Care and

&overnment

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!roducts ,ith Integrated ynamic igita% Storage(Sensing( and ?ire%ess ommunication a$a'i%ities

I

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⇒The $roduct as an information

container

I ,as

$roduced on

0 A$ri% 20+0

and shi$$edon -ay 20+0 B The $roduct carries information

across the com$%ete su$$%y chain

and its %ifecyc%e. "ras$ atthe midd%e

⇒The $roduct as an agent

BThe $roduct affects ist

en&ironment 2 mins o$en!%ease c%ose@⇒The $roduct as an o'ser&er

BThe $roduct monitors itse%f

its en&ironment

and

Ser&ice)oriented $%anning of $%ant systemsHard+ar!2ind!p!nd!nt plannin0 o# plant s$st!ms

E*! Ent!rpris!

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R!sourc! 5lannin0

-ES

Manu#acturin0

EC!cution S$st!m

Fie%d ayer

S!r.ic! Librar$

S!nsor2S!r.ic! al.!2S!r.ic! 5ump2S!r.ic! 4ontrol2S!r.ic! 4ommunication2S!r.ic!

Industry 4.0: A%%)I! Factories( no chaos of fie%d 'uses( Internet)

'ased Factory 8et,or9ing 'ased on IoS and IoT

Abstract S!r.ic!ard+ar!2ind!p!nd!nt

D!.ic! 4ontrolard+ar!2d!p!nd!nt

The SmartFactory Sho$ F%oor: ?ire%ess(*FI)( Sensor) and Ser&ice)'ased Architecture

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continuous f%o, $rocess discrete hand%ing $rocessbottling, handling, labeling, QC, packaging…

i&e ?e'cam: htt$:77,,,.smartfactory.de7,e'cam.de.htm

discrete hand%ing $rocebottling, handling, labeling, QC, p

continuous f%o, $rocecolored soap production

ata -ining and Kno,%edgeSmart Factories

-anufacturing stores more data than any

isco&ery in

http://www.smartfactory.de/webcam.de.html









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-anufacturing stores more data than any

other industria% sector.

%ose to t,o e1a'ytes of ne, $roduction

data ,ere stored in 20+0 from mu%ti$%esources:

6

6

instrumented $roduction machinery

su$$%y chain management systems

6 $roduct %ife)cyc%e systems

8e, IT oordination Action of E6:

<I": <ig ata

!u'%ic !ri&ateForum

Human)entered !S)'ased AssistanceSystems for the S

mart Factory

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Industrie%%eAssisten)

systeme

!hysica%

Assistance 'y

E1os9e%etons

-o'i%e(

!ersona%ied(

Situation)

Ada$ti&e(

Tutoring Systems

onte1t)ada$ti&e

Assistance for

Fau%t iagnosis

A*75*7*)

Assistance in

om$%e1 ?or9

!rocesses

-u%timoda%

Human)-achine

Interaction

ocation)'ased

-aintenance and

!%anning

Assistance

A$$ Stores for the Smart Factory: o,n%oadingTai%ored 6ser Interfaces for 6ser "rou$s:

Su$er&isors>E%der%y( Trainees( isa'%ed(

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$E%der%y( Trainees( isa'%ed(

ocation)'ased Industria% Assistance Systems in SmartFactories for *esource Efficiency Im$ro&ements

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Ad&anced Industria% Assistant Systems <asedon Au

gmented *ea%ity Techno%ogies

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Industria% En&ironment Industria% ?or9er ,ith "oog%e "%asses

-o'i%e( Interacti&e and

Situation)A,areTutoring

Too%s

Augmented *ea%ity Systems Su$$orting -aintenance Staff

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Industry 4.0: *o'ots are no onger oc9ed inSafety ?or9 e%%s 'ut oo$erate ,ith Human ?or9ers

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Today

Tomorro,

A ne, generation of %ight),eight( f%e1i'%e ro'ots co%%a'orate ,ith

humans in the smart factory

FKIBs Fem'ot AIA: 6sing the Semantic !roduct"ras$ing and Smart !roduct-emory for

Assem'%yAda$ti&e

Stereo ameras in the Head and a

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Stereo ameras in the Head and a

amera on the Torso for A$$roaching

an C'#ect

*eadingfrom the

Sie( ?eight and ifting !oints!roduct -emory ,ith an

antenna in the %eft hand D the *o'otgets instructions from the $roduct'eing$roduced in the !!S

? Standards as a <asis for the !ro#ect of the Future Industry 4.0

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!roduct -emory

Standardiation

E--A:-u%timoda%

Industria%

AssistanceSystems

Industry 4.0

Smart Factory

C--:Semantic

6S:Semantic Ser&icesin y'er)!hysica%

!roduction Systems

The Soft,are)defined ar: ustomiinga ar En&ironment

Android Mar"!t

through A$$s

App Stor!

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'''-'--'-'-''-''-''-''---'-----'--'--

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-'-'-''-'--'--'--'-'--'--'--'--'--'---'--'--'-'''''''''-'-'-'''-'''''''--''

-'-'''''''-'------------'--'--'----'-

'---------'---------'--'-'-'-'-'--'--

Android Mar"!t App Stor!

Inte%%igent6ser

InterfaceA$$s

-otor -anagem

ent

A$$s

ri&er Assistan

ce

A$$s

"reenri&ing

A$$s

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<-? A$$s: Integrating the -ost *ecent?e' Ser&ices Into the ar En&ironment

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© DFKI GmbHSourc!& >M

onc%usions+. High)$recision( su$erior ua%ity $roduction of high)mi1( %o, &o%ume

smart $roducts are the future of Euro$eBs successfu% e1$ort)

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smart $roducts are the future of Euro$e s successfu% e1$ort)

oriented economies %i9e "ermany.

2. /0 of the inno&ations in manufacturing are 'ased on IT. They ,i%%%ead to Smart Factories( "reen and 6r'an !roduction.

. The fourth Industria% *e&o%ution ,i%% 'e 'ased on cy'er)$hysica% systems(

the Internet of Things and the Internet of Ser&ices. It ,i%% generate

enormous <I" data streams that can 'e har&ested and ana%yed forresource)efficient and u%tra)high ua%ity $roduction.

4. !S)'ased industria% assistant systems are needed to su$$ort( he%$train the ne1t generation of ,or9ers in smart factories.

and

. Augmented and dua% rea%ity systems a%%o, indi&idua%ied ,or9f%o,s andfast %earning of ne, $roduction $rocesses.

Than )o ver (uc fo )ou attentio

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' u ) h r r n.

T2!3 4%5 +ETI6 7

89#5R 5!I

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