Raw Material

Phase I

Phase II

Phase III

Storage and Loading

Industry and Management

Plant Organizations

Operation

SupportingServicesMaintenance

Supervision

Product

• Responsible for operating and monitoring equipment.

• Improve the performance to achieve the maximum production rates.

Process DepartmentProcess Department

Process Tasks & Workload

Operation

x 33

Process

x 3

Technical studies

x 2

Production Services

x 5

Plant Organizations

Operation Supervision

• Involved with measurements and tests applied to certain characteristics in regard to assets.

• Enhance performance indicators while meeting codes and standards.

Inspection Department

Inspection Tasks and workload

Condition Monitoring

x 2

CMMS

x 1

Static Equipment Inspection

x 2

Civil Works

x 1

• Responsible for product quality control and assurance.

• Improving analysis and complying with standards.

Laboratory Department

Laboratory Tasks and workload

Quality Control

x 4

Lab Analysis

x 2

Environmental Analysis

x 2

Product Monitoring

x 2

• Concerned with protecting safety, health and welfare of people engaged in work.

• Targeting to forward a safe work environment.

HSE Department

Fire Fighting System

Automatic

Fire Water Pumps

X 4

CO2 Cylinders

X 20

Deluge Valves

X 5

Manual

Fire Truck

X 1

Fire Extinguis

hers

X 200

Hose Reels

X 3

Foam Unit

X 3

Monitors

X 11

Hydrants

X 20

HSE Tasks and workload

Fire Fighting

x 10

F.F. Equip. Maintenance

x 3

Environment & ISO System

x 2

Plant Organizations

Operation

Maintenance

Supervision

Mechanical DepartmentMechanical Department

• Concerned with installation, maintenance and operation of static and rotating equipments.

• Maintain equipment reliability and availability while controlling the cost.

Mechanical Maintenance

Air Cooled Exchangers

22

Pumps

64

Turbines

1

Compressors

8

Engines

2

Mechanical Tasks and workload

Mechanical Maintenance

X 10

Turbine Operation & Maintenance

X4

Work Shop

X 4

• Dealing with power distribution, electrical motors, lighting and air conditioning.

• Improving power quality and motor efficiency.

Electrical Department

Electrical Systems

Substation

Transformers

2

ELDP

6

LV Cell

24

MV Cell

15

Plant

MV Motor

5

Battery chargers

5

UPS

2

Batteries

50

Controllers + PF

4

Central HVAC

4

Lighting Units

548

Earthing

33

Electrical Tasks and workload

Power Distribution

x 2

Motor Control Operation

x 3

Electrical Equipment

Maintenance

x 1

HVAC

x 1

Lighting

x 2

• Applying control theory to systems with desired behaviors.

• Enhancing control by exact measurements and precise actions.

Instrumentation Department

Instrument Tasks and workload

Control Systems

x 1

Instrumentation

x 5

Fire Detection System

x 2

IT

x 2

Communications

x 1

Plant Organizations

Operation

SupportingServicesMaintenance

Supervision

• Responsible for human resources, administration, training and medical services .

• Offer our service to workforce at least amount of effort and highest comfort.

Administration DepartmentAdministration Department

Administration Tasks and Workload

Training

x 1

Human Recourses

x 2

Medical Services

x 1

Administration Services

x 2

Recreation

x1

Recreation Services

• Responsible for External purchasing, storing and controlling materials.

• Optimize our service to plant with minimum cost and less effort.

Materials DepartmentMaterials Department

Materials Tasks and Workload

Stock Control

x 2

Purchasing

x 2

Stores and Inventory

Management

x 3

Physical Distribution

x 2

• Responsible for budgets and contracts.

• Controlling expenses to maximize profits with local rules and regulations.

Accounting DepartmentAccounting Department

Accounting Tasks and Workload

Budget

x 1

Contracts

x 1

• Responsible for Local purchasing, transporting, vehicle maintenance.

• Provide our service to plant with minimum cost and reduced time.

Transportation DepartmentTransportation Department

Transportation Tasks and Workload

Transport

x 6

Vehicle Maintenance

x 1

Local Market Purchasing

x 3

Thank You