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Industry Information Live Maskinsikkerhed med TIA-portalen integreret og skalerbart Siemens Digital Industries Værter Ole Dyval og Kim Meyer-Jacobsen

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Page 1: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Industry Information LiveMaskinsikkerhed med TIA-portalen

– integreret og skalerbart

Siemens Digital IndustriesVærter Ole Dyval og Kim Meyer-Jacobsen

Page 2: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Dagens værter

Kim Meyer-Jacobsen - Technology Specialist

Ole Dyval - Technology Specialist

Moderator – Lars-Peter Hansen

Page 3: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Maskinsikkerhed med

TIA-portalen - integreret

og skalerbart

Page 4: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

• Hvad er Simatic Safety Integrated?

• Hvordan kan man enkelt integrere

safety-funktioner med TIA-portalen

• Eksempler på diagnosemuligheder

• Bonusinfo

• Q/A

• Kommende Webinar

Maskinsikkerhed med TIA-portalen –

integreret og skalerbart

Page 5: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Understanding and implementing Machine Safety

Page 6: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

"The prevention of

accidents must not be

understood as a legal

requirement, but as a

precept of human duty

and economic reason."

Werner von Siemens

Berlin, 1880

Page 7: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Integrated added value

Safety Integrated

PROFISAFESIMATIC Controller

SIL and PL

Scalability Evaluation Tool

Risk minimization

STO

One Engineering

Digitalization

CE marking

Usability

IEC 62061

EN ISO 12100

Proven components

Everywhere

Access

Shared Device

Openness

Risk assessment

you have to deal with…

These topics define the SIMATIC Safety systems.

WEB server

ISO 13849-1

Page 8: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

SIMATIC Safety Integrated!

Electric shock Heat and fire Dangerous

radiation

Hazard due to

functional faults

Safety Integrated for personnel, machines and the environment

Page 9: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

SIMATIC Safety Integrated!

•An easy way to integrate

simple or complex Safety

function in to your TIA

automation platform.

Page 10: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Of SIMATIC Safety Integrated!

•One Controller

•One Engineering framework

•One Network

•Channel granular diagnostic info

•Flexibility in regards to Sensors, Actuators

and Implementation

Page 11: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

The path to a safe machine is completed by the

EC declaration of conformity and CE marking.

EC declaration of conformity CE marking

Page 12: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Where to start?

?

Describe the machine and identify hazards

Page 13: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Cutting Dropping Motion Gravity Approach Rotation

The potential hazards can be identified

according to EN ISO 12100.

Risk assessment

Page 14: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

The Machinery Directive involves three

specific steps to achieve a safe machine.

Risk assessment Risk minimization Verification

Describe the machine

Identify hazards

Assess the risks

Develop a

safety concept

Implement a

safety concept

Document measures

Carry out the validation

Proof that his machine is in

conformance with directive

Attach a CE marking

Page 15: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

A high initial risk must be reduced to an

acceptable residual risk.

Risk minimization

Risk minimizationInitial

risk

Acceptable

residual risk

Page 16: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

A high initial risk must be reduced to an

acceptable residual risk.

Risk minimization

The defined safety category (SIL, PL) determines the magnitude of the

acceptable residual risk, and therefore the demanded reliability of the

safety system.

Not more than 1 potentially hazardous failure of the safety function

in 10 years

Not more than 1 potentially hazardous failure of the safety function

in 100 years

Not more than 1 potentially hazardous failure of the safety function

in 1000 years10-8

10-7

10-6

10-5

10-4

3*10-6

PL e

SIL 1

SIL 2 PLd

PL c

PL a

PL b

SIL 3

Use "proven components", Regular functional tests, Automatic fault

identification,Redundant design, Redundancy + fault identification

Page 17: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Risk minimization

The safety concept can be developed based on

the 3-stage method according to EN ISO 12100.

Yes

No

New risk assessment

Start

Yes

Yes

No

No

3 User information about residual risks

Risk appropriately reduced?

Risk appropriately reduced?

Risk appropriately reduced?

1. Safe design

2. Technical measures

End

Page 18: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

The Machine after Risk assessment

- mechanical

Risk minimization

Page 19: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

The Machine after Risk assessment

- electrical

Page 20: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Implementing Safety Integrated

Page 21: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

One Controller for Controlling and Safety

Page 22: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

• Hvad er Simatic Safety Integrated?

• Hvordan kan man enkelt integrere

safety-funktioner med TIA-portalen

• Eksempler på diagnosemuligheder

• Bonusinfo

• Q/A

• Kommende Webinar

Maskinsikkerhed med TIA-portalen –

integreret og skalerbart

Page 23: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

The SIMATIC Controller portfolio always provides

the right controller - Plus integrated added value!

Innovative

design

Range of

diagnostic

options

Safety

Integrated

Security

Integrated

Technology

Integrated

Efficient

engineering

Page 24: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Why is it safe?

Discrepancy

analysis

Short- cross-

circuit monitoring

Wire break

monitoring

Light- dark-test

Switch on test

Operation systems

expansion

Protection Mechanisms

Diverse part of the safety

program generated by

Safety Advance

Communication

with the

PROFIsafe profile

Page 25: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Scalability with Drives

Page 26: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Overview of safety functions in the drive

Safety functions overview

SINAMICS STO SS1 SS2 SOS SBC SBT SLS SLA SSM SDI SLP SP SCA Transfer F-DI

V90

G110M / G120C

G120 modular 2)

G120D

S210

G130 / G150 3)

S120 / S150 3)

4)

2) Only possible with CU 250S-2 with Safe Brake Relay

3) For Chassis and Cabinet Modules with Safe-Brake Adapter, for Blocksize formats with Safe Brake Relay

4) Only for CU310-2

Page 27: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Overview of safety functions in the drive

Safety functions overview

SINAMICS STO SS1 SS2 SOS SBC SBT SLS SLA SSM SDI SLP SP SCA Transfer F-DI

V90

G110M / G120C

G120 modular 2)

G120D

S210

G130 / G150 3)

S120 / S150 3)

4)

2) Only possible with CU 250S-2 with Safe Brake Relay

3) For Chassis and Cabinet Modules with Safe-Brake Adapter, for Blocksize formats with Safe Brake Relay

4) Only for CU310-2

Page 28: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Overview of safety functions in the drive

Safety functions overview

SINAMICS STO SS1 SS2 SOS SBC SBT SLS SLA SSM SDI SLP SP SCA Transfer F-DI

V90

G110M / G120C

G120 modular 2)

G120D

S210

G130 / G150 3)

S120 / S150 3)

4)

2) Only possible with CU 250S-2 with Safe Brake Relay

3) For Chassis and Cabinet Modules with Safe-Brake Adapter, for Blocksize formats with Safe Brake Relay

4) Only for CU310-2

Page 29: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

LDrvSafe Library

Page 30: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

LDrvSafe Library

Page 31: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

LDrvSafe Library

Page 32: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

LDrvSafe Library

Page 33: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

LDrvSafe Library

Page 34: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

SINAMICS Startdrive V16

Feature extension – Acceptance test

Page 35: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

F-runtime group

Page 36: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

F-runtime group

Page 37: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

PL / SIL by design

Page 38: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

PL / SIL by design

Page 39: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Safe instructions certified by TÜV

Page 40: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Safe instructions certified by TÜV

Page 41: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

How to get help and information

Service og Support

Mode selection

Safety with the S7-1200 FC

CPU

SLS specification via HMI

Safety Integrated

programming guideline

PROFIsafe address

assignment

Configuration control with

safety

Page 42: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

• Hvad er Simatic Safety Integrated?

• Hvordan kan man enkelt integrere

safety-funktioner med TIA-portalen

• Eksempler på diagnosemuligheder

• Bonusinfo

• Q/A

• Kommende Webinar

Maskinsikkerhed med TIA-portalen –

integreret og skalerbart

Page 43: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Display information

Overall signature of

the safety program

Timestamp of the last

failsafe modification

Page 44: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Diagnostics in clear text

Page 45: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Diagnostics in clear text

Page 46: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Safety functions

Detection Evaluation Reaction

Page 47: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Cheking Safety Functions

Risk mitigation

The checking of safety functions

is a MUST!

• Prescribed by the standards EN ISO 13849 and EN

62061

• Safety concept must be evaluated and documented by

way of the failure probability calculation

• Evaluation possible with SET: Safety Evaluation Tool

• Free use of the online tool

Page 48: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Training by SITRAIN

www.siemens.dk/sitrain

Page 49: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Summary

Now I am Safe ☺

Page 50: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

• Hvad er Simatic Safety Integrated?

• Hvordan kan man enkelt integrere

safety-funktioner med TIA-portalen

• Eksempler på diagnosemuligheder

• Bonusinfo

• Q/A

• Kommende Webinar

Maskinsikkerhed med TIA-portalen –

integreret og skalerbart

Page 51: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

TIA Portal Cloud as TRIAL

TIA Portal Suite

includes STEP 7, WinCC Advanced,

Safety, PLCSIM Advanced, Startdrive

and other option packages

SIMIT

SIMIT

05.2020 Customers

• Fore registered

customers

• Free access via

Voucher

• Test your skills

• Try all the Simulators

• No installations is

needed

• All necessary updates

is included

www.siemens.com/simulation-cloud

21 days

free usage

Page 52: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

TIA Portal Cloud as TRIAL

How does it work (based on time limited Voucher)?

1 Sign-up and register on

website3 21 days free use

PLCSIM Advanced

SIMIT (05/2020)

TIA Portal V15.1 / V16

WinCC Unified PC

2 Launch Industry Premium

Portal

Login with standard web browser

Terms & Conditions (before use)

No productive usage –

only TRIAL

User upgrades Account with

Voucher credentials in SISC

Creates and sends voucher

with link to SISC

DAMEX approval

(Product and Customer)

Terms & Conditions by User

Page 53: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

Yderligere information

Gense webinar og download materiale på

www.siemens.dk/di-webinarer

Find tips og trick på YouTube

Kontakt

Ole Dyval

[email protected]

Kim Meyer-Jacobsen

[email protected]

Page 54: Industry Information Live2... · 2020-06-01 · Usability IEC 62061 EN ISO 12100 Proven components Everywhere Access Shared Device Openness Risk assessment you have to deal with

www.siemens.dk/di-webinarer