industry association resource centre by: rossouw therondate: 15-10-2007slide: 1 of 20 eskom’s...

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Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 1 of 20 Eskom’s unique type test requirements for Lightning Surge Arrester Ground Lead Disconnectors Presented at: AMEU Convention 2007 Author & presenter: Rossouw Theron (IARC) Co-author: Hendri Geldenhuys (IARC)

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Page 1: Industry Association Resource Centre By: Rossouw TheronDate: 15-10-2007Slide: 1 of 20 Eskom’s unique type test requirements for Lightning Surge Arrester

Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 1 of

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Eskom’s unique type test requirements for Lightning Surge Arrester Ground Lead Disconnectors

Presented at: AMEU Convention 2007

Author & presenter: Rossouw Theron (IARC)

Co-author: Hendri Geldenhuys (IARC)

Page 2: Industry Association Resource Centre By: Rossouw TheronDate: 15-10-2007Slide: 1 of 20 Eskom’s unique type test requirements for Lightning Surge Arrester

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Arrester

Arrester

GLD

GLD

Typical surge Typical surge

arresterarrester

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Arrester

Grading resistor

Grading resistor

Spark gapSpark gap {

Ground lead disconnector (GLD)Ground lead disconnector (GLD)

• 22 Blank cartridge

• 22 Blank cartridge

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Spark gapGrading resistor

Arrester

• 22 Blank cartridge

• 22 Blank cartridge

Ground lead disconnector Ground lead disconnector

(GLD)(GLD)

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IEC 60099-4: GLD test IEC 60099-4: GLD test

requirementsrequirements

IEC 60099-4: Specification for metal-oxide surge arresters without gaps for a.c. systems

Type test requirements for GLDs according to IEC 60099-4 are:

•Disconnector operation test •Disconnector withstand tests

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IEC 60099-4: GLD test IEC 60099-4: GLD test

requirementsrequirements

Disconnector operation test:The time delay for the operation of the disconnector is determined for three values of current, 20 A, 200 A and 800 A

GLD Operating curve

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IEC 60099-4: GLD test IEC 60099-4: GLD test

requirementsrequirementsDisconnector withstand tests:

When an arrester is fitted with a GLD it shall withstand, without operating, each of the following tests:

• Long-duration current impulse testThe arrester and GLD are subjected to a series of 18 long-duration current impulses (2000 μs square wave).

• Operating duty testThe arrester and GLD is subjected to a series of 20 lightning current impulses (10 kA, 8/20 μs) and 2 high current impulses (100 kA, 4/10 μs).

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Field failuresField failures

• GLDs that fail to operateGLDs that fail to operate• Premature GLD Premature GLD

operationoperation

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Field failures: GLDs that fail to Field failures: GLDs that fail to

operateoperate

Arresters failed

GLDs did not operate

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Field failures: Premature GLD Field failures: Premature GLD

operationoperation

GLD operated

Undamaged arrester

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GLD operating curves

SEF setting philosophy• Trip delay: 3 s to 15 s• Pick-up: 3 A to 6 A

SEF setting range

Field failures: GLDs that fail to Field failures: GLDs that fail to

operateoperate

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Typical SEF setting: 5 s @ 5 A

Specified minimum GLD operating time: 3 s @ 5 A

GLD operating curves

Field failures: GLDs that fail to Field failures: GLDs that fail to

operateoperate

SEF setting range

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Field failures: GLDs that fail to Field failures: GLDs that fail to

operateoperateNew GLD operating curves

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Field failures: Premature GLD Field failures: Premature GLD

operationoperationGLD current impulse test points according to IEC 60099-4

Effective duration of typical lightning current impulses

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Field failures: Premature GLD Field failures: Premature GLD

operationoperationSurge arrester “X”: MOV failure level

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Field failures: Premature GLD Field failures: Premature GLD

operationoperationMOV failure level vs transient operation curve for GLD X

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Field failures: Premature GLD Field failures: Premature GLD

operationoperationMOV failure level vs transient operation curves for GLD X & X1

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Field failures: Premature GLD Field failures: Premature GLD

operationoperationBenchmarking with 30/80 μs current impulses

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Eskom’s GLD test Eskom’s GLD test

requirementsrequirements1. Disconnector operation test GLD operating time is determined at 20 A, 200 A and 800 A, as well as at 5 A / 3 s

2. Long duration current impulse withstand test 18 x 2000 μs square wave current impulses GLD resistance measurements and 5 A operation verification test

3. Operating duty withstand test 20 x 8/20 μs, 10 kA and 2 x 4/10 μs, 100 kA current impulses GLD resistance measurements and 5 A operation verification test

4. High lightning duty current impulse withstand test 2 x 30/80, 30 kA current impulses GLD resistance measurements and 5 A operation verification test

5. Repetitive surge withstand ability test 1000 voltage impulses, sufficient to ensure spark-over of the GLD’s internal gap GLD resistance measurements and 5 A operation verification test

6. Moisture ingress test GLD is immersed in boiling water for 42 hours

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QUESTIONS ?