industry association resource centre by: rossouw therondate: 15-10-2007slide: 1 of 20 eskom’s...
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Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 1 of
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Eskom’s unique type test requirements for Lightning Surge Arrester Ground Lead Disconnectors
Presented at: AMEU Convention 2007
Author & presenter: Rossouw Theron (IARC)
Co-author: Hendri Geldenhuys (IARC)
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 2 of
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Arrester
Arrester
GLD
GLD
Typical surge Typical surge
arresterarrester
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 3 of
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Arrester
Grading resistor
Grading resistor
Spark gapSpark gap {
Ground lead disconnector (GLD)Ground lead disconnector (GLD)
• 22 Blank cartridge
• 22 Blank cartridge
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 4 of
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Spark gapGrading resistor
Arrester
• 22 Blank cartridge
• 22 Blank cartridge
Ground lead disconnector Ground lead disconnector
(GLD)(GLD)
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 5 of
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IEC 60099-4: GLD test IEC 60099-4: GLD test
requirementsrequirements
IEC 60099-4: Specification for metal-oxide surge arresters without gaps for a.c. systems
Type test requirements for GLDs according to IEC 60099-4 are:
•Disconnector operation test •Disconnector withstand tests
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IEC 60099-4: GLD test IEC 60099-4: GLD test
requirementsrequirements
Disconnector operation test:The time delay for the operation of the disconnector is determined for three values of current, 20 A, 200 A and 800 A
GLD Operating curve
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 7 of
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IEC 60099-4: GLD test IEC 60099-4: GLD test
requirementsrequirementsDisconnector withstand tests:
When an arrester is fitted with a GLD it shall withstand, without operating, each of the following tests:
• Long-duration current impulse testThe arrester and GLD are subjected to a series of 18 long-duration current impulses (2000 μs square wave).
• Operating duty testThe arrester and GLD is subjected to a series of 20 lightning current impulses (10 kA, 8/20 μs) and 2 high current impulses (100 kA, 4/10 μs).
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 8 of
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Field failuresField failures
• GLDs that fail to operateGLDs that fail to operate• Premature GLD Premature GLD
operationoperation
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 9 of
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Field failures: GLDs that fail to Field failures: GLDs that fail to
operateoperate
Arresters failed
GLDs did not operate
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Field failures: Premature GLD Field failures: Premature GLD
operationoperation
GLD operated
Undamaged arrester
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GLD operating curves
SEF setting philosophy• Trip delay: 3 s to 15 s• Pick-up: 3 A to 6 A
SEF setting range
Field failures: GLDs that fail to Field failures: GLDs that fail to
operateoperate
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 12
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Typical SEF setting: 5 s @ 5 A
Specified minimum GLD operating time: 3 s @ 5 A
GLD operating curves
Field failures: GLDs that fail to Field failures: GLDs that fail to
operateoperate
SEF setting range
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 13
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Field failures: GLDs that fail to Field failures: GLDs that fail to
operateoperateNew GLD operating curves
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 14
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Field failures: Premature GLD Field failures: Premature GLD
operationoperationGLD current impulse test points according to IEC 60099-4
Effective duration of typical lightning current impulses
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Field failures: Premature GLD Field failures: Premature GLD
operationoperationSurge arrester “X”: MOV failure level
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Field failures: Premature GLD Field failures: Premature GLD
operationoperationMOV failure level vs transient operation curve for GLD X
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Field failures: Premature GLD Field failures: Premature GLD
operationoperationMOV failure level vs transient operation curves for GLD X & X1
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Field failures: Premature GLD Field failures: Premature GLD
operationoperationBenchmarking with 30/80 μs current impulses
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Eskom’s GLD test Eskom’s GLD test
requirementsrequirements1. Disconnector operation test GLD operating time is determined at 20 A, 200 A and 800 A, as well as at 5 A / 3 s
2. Long duration current impulse withstand test 18 x 2000 μs square wave current impulses GLD resistance measurements and 5 A operation verification test
3. Operating duty withstand test 20 x 8/20 μs, 10 kA and 2 x 4/10 μs, 100 kA current impulses GLD resistance measurements and 5 A operation verification test
4. High lightning duty current impulse withstand test 2 x 30/80, 30 kA current impulses GLD resistance measurements and 5 A operation verification test
5. Repetitive surge withstand ability test 1000 voltage impulses, sufficient to ensure spark-over of the GLD’s internal gap GLD resistance measurements and 5 A operation verification test
6. Moisture ingress test GLD is immersed in boiling water for 42 hours
Industry Association Resource Centre By: Rossouw Theron Date: 15-10-2007 Slide: 20
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QUESTIONS ?