industry 4.0 meets the industrial internet

Industrial Internet technologies for Efficiency and PerformancePresented by: Ralf NeubertSenior Director, Innovation&Technology, Schneider Electric, Industry Business

Confidential Property of Schneider Electric

0

10

20

30

40

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1995 2003 2010 2013 2015 2020

Connected people Connected objects

Energy Automation

Software &

AnalyticsConvergence

Industrial Internet = Operational Technology meets Information Technology

IT

OT

Industry 4.0 and Industrial Internet are going to enable data flow that you never thought was possible – from plant to plug

Source Cisco IBSG April 2011 / Internet World Statistics

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IIoT - Open Standards and Technology Breakthroughs as Enabler

Open Standards and Technology Breakthroughsas Enabler

Open, connected solutions at each IoT-driven intelligent ecosystem layer:

• Connected, de-centralized device layer (sensors, drives, meters, PLCs, controls, switchgear),

• Platform layer (cloud services, middleware, physical infrastructure architectures), and

• On-premise central control layer (operational intelligence, remote monitoring, predictive analysis, simulation, cloud analytics).

Internet of Things/Industry 4.0 – Digitization EverywhereIT is becoming an integral part of a product itself and business processes

Things getting smarter: Smart Machines, Smart Factories, Smart Processes….


Smart Connected Products and Systems, and leveraging the cloud and advanced software to deliver real solutions like:

• Dynamic QR codes for smart diagnostics which help reduce plant downtime• Mobile apps for faster commissioning• Wireless and less wire to reduce installation cost• Embedded optimization software in drives to reduce energy consumption

• System in cloud to configure and test DCS and safety systems to reduce cost and improve quality

• Decision support systems using advanced data analytics/modelling techniques to advise operators in real time

Smart Manufacturing Enterprises Will Excel in 3 AreasTechnologies for Performance and Efficiency Gains


Asset Performance Augmented OperatorSmart Control

Quantified benefits of DigitizationBased on McKinsey studies

Using cost-effective wireless sensors, easy cloud

connectivity (including WAN),data analytics will improve

the performance of an asset or set of assets.

Next-generation IIoTsystems allow better integration of legacy

production, life-cycle, and supply chain systems to

improve overall enterprise efficiency and flexibility.

The combination of mobile devices, data analytics, augmented reality, andtransparent connectivity

Asset Performance Augmented OperatorSmart Control

Smart Manufacturing Enterprises Will Excel in 3 AreasTechnologies for Performance and Efficiency Gains


ERP

MOM/MES

Control

Sensors/Actuators

IIoT

Next GENSystem

InterfacingLegacy

“Wrap & reuse”

PLM

SCM

CRM

Product Life Cycle Mgt

Supply Chain Mgt

Customer Relationship Mgt

• Cloud-based apps• Wireless connectivity

• Low-power WAN• Low-cost sensors

Smart Glance

Altivar Process

Zelio Relay RE22

Smart Machines provide information about their status, configuration, condition, quality, and features.

Smart Machines – Industrial Internet Technologies IntegratedReady for the machine of the future. Advanced Ethernet connectivity for easy integration


Access machine information in real-time thanks to unprecedented Ethernet connectivity.

Case Study: Innovative IIoT - Cabinet ProductionAutomatic Switchgear Mounting on DIN rails

• Decentralized cloud-based data collection and use

• Each switchgear equipped with communications technology

• Consumption, referencing and status data from the control cabinet in the field to the cloud

• Access to current readings worldwide for individual electrical devices

• Automated assembly of complete switchgear will also allow users to link online measurement data with CAD planning

• Ethernet connectivity

• Solution engineeringfor line automation and data management

• Industrie 4.0 enabler based on QR Codes


CustomersMangelberger Elektrotechnik GmbH

CloudEnergy data ofall installations

CAD Program

Energydata

Energydata bytype

MangelbergerControl CabinetProduction

Assemblyplan

Update

• Analysis• Optimization• Documentation

• Material flow• Manufacturing


How to Start?

01 02 03 04 Start small and Start smart to gain real benefits from IIoT.

Make your assets smarter.

Turning your operations people into business decision makers.

Accessing experts to interpret the data through new services.

Integrate Industrial Internet and Industrie4.0 Technologies


Take AwaysThe Industrie4.0 Business is Getting Digital

• Industrial Internet and Internet of Things technology is already there.

• „Wrap and Reuse“

• Cybersecurity is a concern - Secure by Design.

• Business Practices fundamentally changing to real-time, forward looking decision making.

• We are just starting to understand the IIoT opportunity

…and 85% of industrial end points are not yet connected*

You‘ve got questions?Follow Schneider Electric

Contact

Ralf NeubertSchneider Electric, USA800 Federal Street, Andover, MA 01810Email: [email protected]: +1 978 289 3084

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http://blog.schneider-electric.com/internet-of-things/

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industry 4.0 meets the industrial internet

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