INDUSTRY 4.0

David MauerProject Sales Manager Stiles Machinery

Shawn MaberryRSA Solutions

Industrial Revolutions

4th Industrial RevolutionCombination of physical products and the intelligence in data

3rd Industrial RevolutionProgrammable logic controller (PLC)

2nd Industrial RevolutionLinear assembly systems

1st Industrial RevolutionSteam machine

Com

plex

ity

1784 1870 1969 Today

• Industry 4.0 is a collective term embracing a number of automation, data exchange and manufacturing technologies. It draws together Cyber-Physical Systems, the Internet of Things and the Internet of Services.

• Jim Chase of Texas Instruments offers the following definition:

“The IoT creates an intelligent, invisible network fabric that can be sensed, controlled and programmed. IoT-enabled products employ embedded technology that allow them to communicate, directly or indirectly, with each other or the internet.” (September 2013)

What is Industry 4.0

Common examples for IoT-enabled devices

NEST – Smart Thermostats

• Most people leave the house at one temperature and forget to change it. So the Nest Learning Thermostat learns your schedule, programs itself and can be controlled from your phone, tablet or PC. It is claimed that if you teach it well the Thermostat can lower your heating and cooling costs by up to 20%.

Common examples for IoT-enabled devices

Industry 4.0 facilitates the vision and execution of a "Smart Factory".

• Within a modular structured Smart Factories of Industry 4.0, cyber-physical systems monitor physical processes and make decentralized decisions.

• Over the Internet of Things, cyber-physical systems communicate and cooperate with each other and with humans in real time.

Smart Factories

In summary..

The basic principle of Industry 4.0 is that by connecting machines, smart work pieces and systems, businesses are creating intelligent networksalong the entire value chain that are able to communicate with one another independently.

Summary

SMART FactoryService App:Maintenance & Service

Eco Plusresource efficiency

Power touchErgonomic design

MESNetworked production

Software for Order Processing

The digital workpiece

Networked Production

There are six design principles in Industry 4.0

• Interoperability

• Virtualization

• Decentralization

• Real-Time Capability

• Modularity

• Service Orientation

Design Principles

There are six design principles in Industry 4.0

• Interoperability

• Virtualization

• Decentralization

• Real-Time Capability

• Modularity

• Service Orientation

Design Principles

There are six design principles in Industry 4.0

• Interoperability

• Virtualization

• Decentralization

• Real-Time Capability

• Modularity

• Service Orientation

Design Principles

There are six design principles in Industry 4.0

• Interoperability

• Virtualization

• Decentralization

• Real-Time Capability

• Modularity

• Service Orientation

Design Principles

Design Principles

There are six design principles in Industry 4.0

• Interoperability

• Virtualization

• Decentralization

• Real-Time Capability

• Modularity

• Service Orientation

Design Principles

There are six design principles in Industry 4.0

• Interoperability

• Virtualization

• Decentralization

• Real-Time Capability

• Modularity

• Service Orientation

Stiles’ approach to Industry 4.0

Industry 4.0 and the internet of things

Industry 4.0 POS / Web Order Entry

Industry 4.0 Design / Engineering / CAD\CAM

Industry 4.0 Optimization / Nesting / Scrap Control

Industry 4.0 MES

A manufacturing execution system (MES) is a control system for managing and monitoring work-in-process on a factory floor.

An MES keeps track of all manufacturing information in real time, receiving up-to-the-minute data from robots, machine monitors and employees.

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AB

C

Data Enhancement / Sorting / Routing

Kitting

Tracking

FEED BACK

HOMAG powerTouch Controller

Scan part labelSee part detailsSee parent productSee parent work orderSee position in articleSee associated hardware

Visualization

Interactive Production Alerts

Report damaged parts real timeAutomated alertsB/O & damage tracking

See part statusSee part positionSee associated hardwareDon’t start assembly with missing parts

Assembly

Shipping

• Industry 4.0 facilitates the vision and execution of a "Smart Factory".

• Industry 4.0 enables you to operate a manufacturing environment that constantly re-evaluates itself and makes logic decisions based on real-time data.

• Today you lay the groundwork for tomorrow’s success.

Takeaway Points

Industry 4.0

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Thank you.

Industry 4.0