industrie 4.0 joining forces to shape the ... · frontrunners expect the impact of a fourth...
TRANSCRIPT
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Industrie 4.0 – Weichenstellungen
im industriellen Mittelstand
Dr. Christoph Zanker
Dormettingen16. Juli 2015
Joining Forces to Shape the
Industrial Future
Allianz Industrie 4.0 Baden-Württemberg
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Measures of Allianz Industrie 4.0 BW 3
Structure and goals of Allianz Industrie 4.0 BW 2
Motivation and current economic situation in general 1
Agenda
2
Selected projects in Baden-Württemberg 4
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Increasing product variations
Complex products and processes
Increasing volatility
Demographic changes
Complex information flows
New market participants and game changers
Ensuring competitiveness
…
t
Komplexität
=
Why Industry 4.0?
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Industry 4.0 in a Nutshell What does Industry 4.0 stand for?
Via IP addresses connected objects with embedded hardware and software (Cyber-Physical Systems)
interact with their environment
The self-organizing smart factory accounts for vision and scope; similar to smart mobility, smart
logistics, smart grid, smart building, smart health.
Frontrunners expect the impact of a fourth industrial revolution, after mechanization, industrialization
and automation
The term »Industry 4.0« describes the expected digitalization of industrial value
chains.
Industry 4.0 describes a real-time-capable, intelligent integration of humans,
machines and objects towards a management of systems.
[according to Plattform Industrie 4.0; DB Research]
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Industrie 4.0 is connection of … in a
certain use case!
Product and Machine Human and Machine
Machine and Machine
Enterprise and Enterprise
Production and Utilization Data and Reality
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Digitisation worldwide
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Measures of Allianz Industrie 4.0 BW 3
Structure and goals of Allianz Industrie 4.0 BW 2
Motivation and current economic situation in Baden Württemberg 1
Agenda
7
Selected projects in Baden-Württemberg 4
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Baden-Württemberg at a glance
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GDP: 460 billion Euros
Contribution of manufacturing industry to GDP: 33%
Innovation investment: 4,8% of GDP in R&D
30% of all German patent applications
Unemployment rate: 3,8%
Export volume: 195 billion Euros
Excellence in teaching and research:
More than 70 institutions of higher education
Over 100 non-university research institutions
Sourc
e:
Witte
nste
in A
G, quatt
ro G
mbH
, C
arl Z
eis
s S
MT
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Revenue 73,9 billion euros (+4,4%) Share of industrial revenue 21 %
in Baden-Württemberg
Share of mechanical engineering 31,4 %
revenue in Germany
Employees 306.000 (+0,6 %) Share of industrial employees 24,6%
in Baden-Württemberg
Export share 39,9 billion Euros (+5,5%)
~67,9%
Mechanical engineering in
Baden-Wuerttemberg
Current performance indicators
Sourc
e:
Arb
urg
, K
essle
r, S
iem
ens
Source: VDMA Baden-Württemberg, 2015
9
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Measures of Allianz Industrie 4.0 BW 3
Structure and goals of Allianz Industrie 4.0 BW 2
Motivation and current economic situation 1
Agenda
10
Selected projects in Baden-Württemberg 4
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Different key players on different levels
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Inter- national Level
National Level (NUTS 0)
State Level (NUTS 1)
Regional Level (NUTS 2/3)
Clusters
Chambers
Networks
»Allianz Industrie 4.0
Baden-Württemberg«
»Nationale Plattform Industrie 4.0«
Federal Ministries
Associations
Applied Research & Education
METI
»Industrial Internet Consortium «
Bilateral cooperation agreements
EU
Associations
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
All key stakeholders are members of the
»Allianz Industrie 4.0 Baden-Wuerttemberg«
Ministry of Economy, Labour and Housing
VDMA (coordination office)
IG Metall
DGB
Chambers of Industry and Commerce (IHK)
Fraunhofer Institutes
bwcon Baden-Württemberg Connected
microTEC Südwest
Mechatronik BW
Manufuture BW
Automotive BW
PhotonicsBW
Südwestmetall
LVI, ZVEI
Steinbeis Stiftung
Universities, DHBW
Logistik-Netzwerk Baden-Wuerttemberg LogBW
Intralogistik-Netzwerk Ba.-Wü.
Virtual Dimension Center VDC, regionale Cluster
(Cyberforum Karlsruhe…)
wvib
bw-i
BWHT
VDI, VDI/VDE IT,
WfGs
Landesbank Baden-Wuerttemberg
others…
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Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
1
2
3
4
make Baden-Württemberg into a leading provider of Industrie 4.0
technologies
provide direction for small and medium-sized companies to tread their
own paths towards Industrie 4.0
strongly support networking among the participating industries and
fields of technology
prepare the employees and the next generation for a changing range
of tasks
13
Main goals of the »Allianz Industrie 4.0
Baden-Württemberg«
We will
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Main goals of the »Allianz Industrie 4.0
Baden-Württemberg«
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6
7
solidify innovation processes
identify ways to protect knowledge and provide data security
Improve the visibility of Baden-Württemberg as a center for Industrie 4.0
technologies
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Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Measures of Allianz Industrie 4.0 BW 3
Structure and goals of Allianz Industrie 4.0 BW 2
Motivation and current economic situation 1
Agenda
15
Selected projects in Baden-Württemberg 4
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Our services for companies
Qualification
»Training factories 4.0« at
vocational schools
Collaboration
Cross-Sectoral Workshops
»Project Matching Platform« for
enterprises
Matching Event »Technology
based start-ups meet mechanical
engineering companies«**
Offers of the
»Allianz Industrie 4.0
Baden-Württemberg«
for SME
Information
Conferences and meetings (on
federal state and regional level)
Website, films, info letter…
International visibility
Trade fair presence (e. g.
Hannover Messe)
Delegations
On-site visits
Demonstration
Competition »100 Places for
Industrie 4.0 in BW«
Company visits, first-hand
insights (»Best Practices«)
Consulting
Scouting (sponsored advice)*
Exchange of experience on
specific topics
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Measures to implement Industrie 4.0 in
Baden-Wuerttemberg
* Starting Q2/2017, ** Starting Q4/2017
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
What we are looking for:
innovative and »tangible« Industrie 4.0 solutions
and use cases
New products (machines, components)
New production processes
New software and interconnection
New services and data driven business models
Submission date on a quarterly basis
Peer reviewed
Public presentation of the use cases
Competition »100 places for Industrie 4.0«
»places where visions become reality«
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Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Public Presentation of Use Cases
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Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Measures of Allianz Industrie 4.0 BW 3
Structure and goals of Allianz Industrie 4.0 BW 2
Motivation and current economic situation 1
Agenda
19
Selected projects in Baden-Württemberg 4
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
ARENA2036 – Stuttgart Research Campus Active Research Environment for the Next Generation
of Automobiles
Largest research factory in Europe
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
ARENA2036 – Stuttgart Research Campus Active Research Environment for the Next Generation
of Automobiles
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
ARENA2036 – Stuttgart Research Campus Active Research Environment for the Next Generation
of Automobiles
ForschFab
DigitPro
LeiFu
Khoch3
Future Materials and design
Simulation and digital prototyping
Future modular and mobile production
Creativity and work environment of the future
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
ARENA2036 - Stuttgart Research Campus
Freely Accessible Process Modules for Automotive Production of the Future
Today Arena 2036
press shop
production
carbody
assembly Module
pre-assembly
coating
component
manufacturing
doors
carbody
seats dashboard
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab
FUTURE WORK LAB Innovation Lab for Work, People and Technology at Fraunhofer Stuttgart
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – How will work change
in digital times?
Leadership
Work modes
Work space
Work organization
Tasks
Operations
Work devices
Work place
Qualification
WORK
dimensions
Human
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – How will work change
in digital times?
Exhibition of Industry 4.0 technologies
Tangible/living digitalisation and automation
Demo centre along the value chain
Consultancy and Competence or skills centre
Permanent event program (seminars, etc.)
Learning modules, qualification methods
Lighthouse of leading research institutions
Think Tank: International Benchmarking
Embedding of projects and partners
02.02.2017: Opening by Fed. Minister of Research
Spring 2017: Move to ARENA2036 building
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – Work trends of the
future
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – Work trends of the
future
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – selected
demonstrators
Smart Feedback Example: Motion capturing to feedback reality into the planning models
Technical assistance systems
Motion analysis expertise
Humans at their workplace
med. ergonomics, training avatars
LEAN & FAST exoskeleton development
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – selected
demonstrators
Mobility - Mobile devices for manufacturing Smart, task oriented, and distributed presentation of relevant information
Support at fault analysis by
Explanation of identified elements
Visual mapping of identified components to
facilities
Supply of relevant documentation and
additional data
Live remote support
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – selected
demonstrators
Personaliszed Assembly workplaces
Together with Bosch Rexroth
Worker is actively assisted through
complex assembly tasks
Enables worker to intuitively quickly learn
in a variant-rich assembly envirnoment
Full adaptive workplace according to
ergonomics and qualification
Worker is provided processrelevant
information to reduce complexity
Qualitiy checks during process, direct
feedback about errors (wrong picks)
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – selected
demonstrators
Safe and intuitive human-robot-
interaction in ever more areas of
production
Collaboration with Robots of all capacity
Adaptive sharing of work space
between human and robot
Better working ergonomics through
physical assistance
Easy robot teaching with programming
software drag&bot
Requires minimum of knowledge in
robotics and programming
Future Work Trends: Human-Machine-Interaction Physical and information based assistance of workers
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Future Work Lab – selected
demonstrators
Future Work Trends: Exoskeleton Physical and mobile assistance of the worker
Stuttgart Exo-Jacket with lifting and
working overhead
Follows the movement and offers
support when needed
New tool for lowering stress on body
Exchange and discussions with working
councils, medical experts, workers and
decision makers
Fight the demographic change
Requires complete new competences
and need for qualification
Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg
Contact Information
35
Bastian Pokorni
CC Production Management
Fraunhofer Institute for Industrial Engineering IAO,
Stuttgart, Germany
Phone: +49 (0) 711/9 70-20 71
Mail: [email protected]