industrial workshops & automotive industrythe combination of ultrasonic cleaning with specially...
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MetalKleen 150L ULTRASONIC CLEANER
Industrial Workshops & Automotive Industry
MetalKleen 150L
1300 79 73 79www.kleentek.net.au
FEATURES AT A GLANCE
Supported in Australia. Certified to Australian standards. Built to last.
AUTOMATIC HEATINGBuilt-in digital thermometer and timer for full temperature and cleaning cycle management
ADJUSTABLE POWERUltrasonic power can be adjusted from low to high
CONTROL PANELUser-friendly control panel for easy and simple operation
LOW LIQUID LEVEL SHUT-OFFBath level controller with shut-off function to ensure safe operation
RINSE TANKBuilt-in rinse tank for easy transferral of parts into rinse solution after cleaning
The MetalKleen series of industrial ultrasonic cleaners by Kleentek are designed specifically to assist with cleaning mechanical and engine components where weir systems are not required.
The parts basket included with the MetalKleen 150L will accommodate any part(s) that will fit within the dimensions of 880mm long by 380mm wide and 360mm high (liquid working depth), and up to 30Kgs in total. The stainless steel basket can be rigged and lifted from the tank using an engine crane or chain block hoist to avoid injury as required.
The combination of ultrasonic cleaning with specially designed cleaning solutions can effectively replace other manual cleaning methods such as kerosene tanks, robo-washers or bead and sand blasting. Ultrasonics reduces the manual element of the cleaning process and thus provides substantial cost savings.
When used with Kleentek’s range of powerful chemical solutions, the MetalKleen 150L will prove to be an indispensable tool in your fabrication and reconditioning processes.
• Insulated lid with air-ram assist and noise reduction foam (sound and heat insulated)
• Ultrasonic tank is SUS316 Stainless Steel for superior durability and corrosion resistance, with a 1” two-piece ball valve for easy draining
• Multi-directional poly nylon castor wheels — easily moved around your workshop
• Powered by a high-performance industrial BLT type transducer array for 2400W ultrasonic power output
MORE METALKLEEN 150L FEATURES:
MetalKleen 150L
1300 79 73 79www.kleentek.net.au
APPLICATIONS FOR USE
• Automatic and manual gearbox cases and internals
• Pump components• Cylinder heads and engine blocks• Metal, fabric and ceramic filters• Hydraulic pump bodies and parts• Diesel Pumps• Heat exchangers and intake manifolds
The MetalKleen 150L has been specifically designed for the removal of tough contaminants such as carbon, old lubricants, scale, rust and paint in the automotive, pump, diesel and mining industry sectors.
This includes:
Gearbox cover before and after ultrasonic cleaning
Engine block before and after ultrasonic cleaning
Cam shaft assembly before and after ultrasonic cleaning
“We recondition earth moving and mining transmissions and powertrain components. These parts are mainly contaminated with rust and old two-pack paint which needs to be completely removed. Kleentek Ultrasonics has achieved perfect results with contaminants that are really difficult to remove, with fast turn-around times.”
— Chris Gilmore - Powertrain Services
“Saves us an unbelievable amount of labour cleaning rust, paint and scale off pump parts... couldn’t work without it.”
— Matt Crowley, Weir Minerals
Before
Before
Before
MetalKleen 150L
1300 79 73 79www.kleentek.net.au
WHY ULTRASONIC CLEANING?Stop wasting your time on repetitive and laborious cleaning tasks when you could be using your valuable time more productively. These are just some of the benefits of ultrasonic cleaning:
• It cleans faster, reducing the time required for a cleaning cycle and is a superior method for cleaning parts with cavities and blind holes.
• It is efficient and requires less handling of parts - reducing the need for disassembly in order to clean.
• Using water-based detergents reduces the need of harsh solvents which makes the process safer.
• Ultrasonic cleaning requires minimal manual labor intervention, meaning staff are free to carry out other work.
• Ultrasonic cleaning gives consistent results and does not require operator skills.
• Ultrasonic cleaning means non-contact cleaning - only the contamination is removed, not the substrate.
CHEMICAL SOLUTIONS
The following Kleentek chemical products are recommended for use with the MetalKeen 150L in an automotive or engineering workshop environment:
Our full range of ultrasonic cleaning chemicals can be viewed and ordered through our website.
FerrocarbRemoves carbon, paint,
rust and lead deposits on ferrous metals
FX DegreaserRemoves light
contaminates from any surface-oils, dirt, light
carbon
ALLOYSolvRemoves carbon, oils, grease and paint from
alloy and ferrous metals
Anti-RustRust inhibitor rinse
solution
DesludgeRapid penetration and
removal of most soils off all surfaces
Click above to watch the Holden Racing Team video
OFFICIAL SPONSOR OF HOLDEN RACING TEAM
MetalKleen 150L
1300 79 73 79www.kleentek.net.au
TECHNICAL SPECIFICATIONS
Powered by a high-performance industrial
BLT type transducer array
Sturdy and durable Stainless Steel SS304
parts basket
Insulated lid with air-ram assist (insulation reduces operational sound and provides optimum heat retention
and energy efficiency)
Dimensions & Capacity
Overall Unit L2100 x W650 x H900 (mm)
Ultrasonic Tank L900 x W400 x H450 (mm)
Rinse Tank L900 x W400 x H350 (mm)
Parts Basket L860 x W360 x H150 (mm)
Liquid Working Depth
360mm
Bath Capacity 150 Litres
Ultrasonic Tank Components
Transducer Base mounted Industrial BLT Tranducers (2400W)
Ultrasonic Power 2400W
Solution Heating 10kW Immersion Heaters (316 SS)
Insulation 10mm heat and sound
Probe Pocket Conductivity Level Sensor & Temperature Sensor
Warranty & ServiceKleentek ultrasonic cleaners, when used in accordance with manufacturer’s instructions and under normal use, are guaranteed for one year after date of shipment. Within the period guaranteed, Kleentek will repair or replace free of charge, all parts that are defective because of material or workmanship.
Kleentek cleaners are designed to operate only with non-flammable water-based solutions. We recommend the use of Kleentek’s specialised range of chemical solutions with your MetalKleen unit.
“We have been using a [MK30L] for just over six months cleaning marine carburetors and outboard parts... this machine is invaluable to our workshop”
— Dan, Reef Marine
“I use my [MK40L] on a daily basis removing mainly rust and paint, and also have an anti-rust solution in the rinse tank to stop the cleaned part re-rusting. This is an awesome machine and is a real asset to my business.”
— Gengiz Simsir, GHM Diesel Services
KLEENTEK METALKLEEN RANGE
SAFETY CERTIFICATIONS & COMPLIANCE
30L 40L 150L
Transducer Industrial BLT Type
Digital Timer • • •
Heater • • •
Frequency 28kHz
Power Settings Adjustable
Housing Stainless Steel SUS 304
Bath Capacity 30 Litres 36 Litres 150 LitresOverall Dimensions L580xD340xH360mm L1100xW580xH830mm L2100xW650xH900mm
Ultrasonic Tank Dimensions L480xW280xH200m L500xW300xH230mm L900xW400xH450mmRinse Tank No Rinse Tank L500xW300xH230mm L2100xW650xH900mmBasket Dimensions L440xW230xH130mm
(Liquid depth 130mm)L360xW260xH140mm (Liquid depth 210mm)
L860xW360xH150mm (Liquid depth 360mm)
Ultrasonic Power 600W 600W 2400WNet Weight 30Kg 130Kg 260KgPower Supply Requirements 10 Amp 10 Amp 15 AmpPacked Dimensions L660xW460xH460mm L1200xW820xH1140mm L2180xW820xH1140mm
All Kleentek MetalKleen units comply with the approval and test specification - general requirements for electrical equipment - AS/NZS 3100:2009 and AS 4024 - Safety of Machines. Kleentek is an ISO 9001:2008 certified company.
Phone: 1300 79 73 79Email: [email protected]: www.kleentek.net.au
10 / 100 Sugar Road, PO Box 5289Maroochydore QLD 4558
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