Impact crushers.The ideal crusher for medium to hard material.

Industrial Solutions

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ThyssenKrupp Industrial Solutions are one of the world’s leadingmanufacturers of machinesand plants for the processingindustry.

Based on decades ofexperience, our engineers areengaged in research anddevelopment. The resultshave become an integral partof processing technology.Customers worldwide benefitfrom our innovations.

Customers worldwide benefitfrom our innovations. Whetherstandard or customized designs –ThyssenKrupp Industrial Solutionsalways provides comprehensivesolutions tailored to customerneeds – reliably and cost- effectively.

IMPACT Crusher by ThyssenKrupp

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1Stationary Single ShaftImpact Crusherfed by two apron feeders atCementos Progreso S.A., GuatemalaType: PB 200/250Capacity: 1,100 t/h

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ThyssenKrupp impact crushers have anoperating range which includes both coarse and fine crushing.

They crush medium-hard tohard material and areparticularly applied in caseswhere a high size-reductionratio and cubical, stress-freeend-product are required:for the reduction of limestone,gypsum, slag, overburden andaggregate materials.

For the selective crushing ofore-bearing materials.In the chemical industry forpyrite, barite, bauxite etc.

ThyssenKrupp impact crushers are designed for throughput rates extending to above4,000 t/h.

For either stationary, semi-mobile or mobile use.

Mobile crushing plants beingfurnished with crawler tracks,rail-mounted chassis,pneumatic-tyred chassis orhydraulic walking mechanism.

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2Mobile Impact Crushing Installationwith hydraulic walking mechanism in asolid rock opencast at Martin Marietta,Texas, USAType: PB 250/300Capacity: 4,500/2,700 t/h

3Mobile Impact Crushing Installationon pneumatic wheel sets at SPCCSouthern Province Cement Co., BishahPlant, Saudi ArabiaType: PB 200/250Capacity: 1,100 t/h

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4Stationary impact crushing installation atCemex, Hermosillo, Mexico.Type: PB 200/250Capacity: 1,200 t/h

5Semi-mobile impact crushing installationat Loma Negra S.A., Olavaria, Argentina.Type: PB 220/300Capacity: 2,200 t/h

6Stationary impact crushing installation atLoma Negra S.A., Olavaria, Argentina.Type: PB 140/300Capacity: 900/600 t/h

7Semi-mobile impact crushing installationat Jura Cement, Widegg, Switzerland.Type: PB 180/200 CRCapacity: 700 t/h <80 mm 250 t/h <35 mm

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To optimize the efficiencyof the crushing processThyssenKrupp developed a high performance cast rotor. Single standardized cast disc are com-bined on one main shaft according to the required width of the rotor.The advanced rotor discsmaximize the moment of inertiaof the rotor resulting in a highcrushing efficiency of theThyssenKrupp Impact Crusher.The discs are fixed by clampingdevices and are not weldedtogether allowing to changethe side discs separately(only available fromThyssenKrupp Industrial Solutions).An exchange of the entire rotordue to wear at the side faces isno longer required anymore.

Advanced rotor design

8Cast rotorType: PB 200/250 CRDiameter: 2,000 mmWidth: 2,500 mm

Hydraulically fixed impact bars5

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9Cast rotorType: PB 220/300 CRDiameter: 2,200 mmWidth: 3,000 mm

ThyssenKrupp Impact Crusher are equipped with extra large blow barsoffering a high wear volume.In addition the shape of therotor and the blow bars areoptimized to achieve with oneset of the extremely wearresistant blow bars a designwear volume of up to 50%.To attain this high design wearvolume the blow bars only haveto be turned once. A step bystep lifting of the blow bar is notrequired anymore resulting in ahigh availability and a reduceddowntime for maintenance.The blow bars are clamped tothe rotor by hydraulic wedgesallowing a quick and easychanging of the blow bars.In combination with the quickrelease bolts of the housing andthe rotor positioning and blowbar changing device one set ofblow bars can be turned orcompletely changed in less thanone shift. Due to this enhancedmaintenance concept incombination with the lowinvestment costs theThyssenKrupp Impact Crusher can today be operated extremely economically even in abrasive materials.

10 - 12Hydraulically fixed impact bars

Blow bar

Hydraulic clamping device

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Effective tramp iron protection Patented byThyssenKrupp

Hydraulic crushing gap adjustment7

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Combined impact wall and grinding path

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Heavy duty cylinders of impact wall and

grinding path

To meet the problem of havinguncrushable material like e.g.tramp iron in the feed material,ThyssenKrupp Impact Crusher are equipped with an effective overload protection by combining the grinding path and the lowerimpact wall. As soon as anoverload occurs at the lowerimpact wall, the supportingcylinder is released and the gapbetween impact wall and therotor is widened. At the sametime the grinding path is alsomoved backwards because it isfixed to the impact wall.Therefore the gap between rotorand grinding path is openedbefore the tramp iron passesthrough and damages areeffectively minimised oravoided.After discharging theuncrushable material to thedischarge conveyor, thehydraulic cylinders move theimpact wall and the grindingpath back to the former position.Beside the efficient protection ofthe crusher also the downstreamprocess can be savedby this system. Every time anoverload occurs the dischargebelt conveyor is stopped at adefined position allowing to takeout the disturbing tramp pieces.

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The impact walls and thegrinding path of theThyssenKrupp Impact Crusher are adjusted hydraulically. In addition the lower impact wall and thegrinding path are pretensionedby robust hydraulic cylinders.By these cylinders the gapbetween rotor, impact walls andgrinding path can be adjustedlocally or by the main controlallowing to produce differentproducts with one crusher.Therefore it is possible to crusheither limestone for the rawmaterial mills (0-80 mm) orhigh grade limestone for thecement mills (0-35 mm) withone crusher without time-consuming modifications.Another advantage of thissophisticated pretensioningsystem is the infinitely variablegap adjustment to equalizewear of the blow bars and wearplates of the impact wall andgrinding path. This systemsmakes sure that the crushinggap and therefore also theproduct size remains constant.

Impact wall 1Hydraulically adjustable

Impact wall 2Hydraulically adjustableand pretensioned

Grinding pathHydraulically adjustable and pretensioned

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Hydraulically adjustable and pretensioned

impact wall and grinding path

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Run of mine 0-1000 mm limestone to

PB 180/200 CR

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Product 95% <80 mm of PB 180/200 CR

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AdvantagesThyssenKrupp IMPACT Crusher

Technical Data9

• Optimized cast rotor

• Hydraulic crushing gap adjustment

• Combined impact wall and grinding path

• Effective tramp iron protection

• Hydraulically tensioned blow bars

• Interchangeable wear plates

• Multiple divided crusher housing

• Maintenance friendly design

Primary Impact Crusher

[Type]

Rotor impactØ

[mm]

Rotor width

[mm]

Feed opening

[mm]

Capacity

[t/h]

PB 160/150 CR 1,600 1,500 1,410 x 1,520 400

PB 160/200 CR 1,600 2,000 1,410 x 2,020 650

PB 180/200 CR 1,800 2,000 1,640 x 2,030 800

PB 180/250 CR 1,800 2,500 1,640 x 2,530 1,000

PB 200/200 CR 2,000 2,000 1,845 x 2,030 1,100

PB 200/250 CR 2,000 2,500 1,845 x 2,530 1,300

PB 200/300 CR 2,000 3,000 1,845 x 3,030 1,500

PB 220/250 CR 2,200 2,500 1,950 x 2,530 1,700

PB 220/300 CR 2,200 3,000 1,950 x 3,030 2,000

PB 250/250 CR 2,500 2,500 2,150 x 2,530 1,850

PB 250/300 CR 2,500 3,000 2,150 x 3,030 2,400

Secondary Impact Crusher[Type]

Rotor impactØ

[mm]

Rotor width

[mm]

Feed opening

[mm]

Capacity

[t/h]

PB 100/100 1,000 1,000 710 x 1,060 110

PB 100/125 1,000 1,250 710 x 1,310 145

PB 125/125 1,250 1,250 950 x 1,310 230

PB 125/150 1,250 1,500 950 x 1,560 275

PB 140/150 1,400 1,500 1,000 x 1,560 330

PB 140/175 1,400 1,750 1,000 x 1,810 400

PB 140/200 1,400 2,000 1,000 x 2,060 450

PB 140/250 1,400 2,500 1,000 x 2,560 550

PB 140/300 1,400 3,000 1,000 x 3,060 650

The stated values are only approximate.

The guiding values depend on the crushing duty (characteristics of feed material, product requirements) and the crusher configuration.

In case of need, throughput rates aredetermined for the specified crushing duty.

To keep pace with technical progress, we reserve the right to makeimprovements without prior notice.

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Maintenance friendly design

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Quick-release bolts

for fast opening of the crusherhousing.

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Blow bar lifting device

Rotor positioning deviceMultiple dividedcrusher housing

To provide best possible accessto the impact walls the crusherhousing can be openedhydraulically in two sections.

Rotor positioning and blow bar lifting devive

for safe and fast turning andchanging of the blow bars.

Service11

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Spare parts store.

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ThyssenKrupp control and diagnostic

system.

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Whether direct personal collection or

worldwide airfreight – we give our

customers the fastest possible and most

economical method of delivery.

ThyssenKrupp is attachinggreat importance to service. Committed employees,experience and the ability totread new paths together withthe innovative power, flexibilityand know-how are thefoundation on which thesuccessful co-operation withour customers is built. Project research, damageanalysis, planning andmodifications aimed at amodernization and an increaseof the output of machines and plants in conjunction with aworldwide after-sales servicewhich also covers theequipment of othermanufacturers. Maintenance and repairservices offered byThyssenKrupp include experton-site consultancy.

Repairs are carried out byhighly qualified staff usinghigh-quality and tested spareparts.

Increase the productivity of your machinery and equipment. Get in touch with ThyssenKrupp Industrial Solutions – wherever you are.

• Inspection services

• Stand-by emergency services

• Repair service - on site - in the workshop of the service center

• Diagnostic systems

• Maintenance contracts

• Spare part services

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© 2016 Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustration purposes only. The operation values are considered to be approximate and will be finally determined on the basis of the specific task and the material characteristics. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and thyssenkrupp makes no other warranty of accuracy, reliability, completeness, merchantability or fitness for any purpose, express or implied. Products and services listed may be trademarks, service marks or trade-names of thyssenkrupp and/or its subsidiaries in Germany and other countries. All rights are reserved.

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thyssenkrupp Industrial Solutions AG Graf-Galen-Strasse 17 59269 Beckum, Germany Tel.: +49 2525 99-0 E-mail: info.tkfen@thyssenkrupp.com www.thyssenkrupp-industrial-solutions.com